AGFA Classic E.O.S. Service Manual

HEALTHCARE

Imaging Services

ReadMeFirst

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IMPORTANT:
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single chapters or the complete manual on paper size DIN A4 or Letter.
Some pages – especially circuit diagrams for equipment – have been created on paper

size larger than DIN A4/Letter. Printing these pages on DIN A4/Letter may result in
reduced legibility.

Preferably print circuit diagrams on a DIN A3/ANSI B (Ledger) printer, if available.

1.1 Printing single Pages or Chapters

To print single chapters or pages of a chapter proceed as follows:

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2007-05-31 printed in Germany

Agfa Company Confidential

Document Node ID:16099429

Copyright © 2006 Agfa-Gevaert HealthCare

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ReadMeFirst

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The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

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ReadMeFirst

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Revision 1 How to print and add Comments Page 3 of 3
2007-05-31 Agfa Company Confidential

HEALTHCARE

Global Services Organisation

Order number: DD+DIS324.00E

*1UFCMM1*

1 piece UFCMM MA1

Edition 5

Technical

Documentation

Classic E.O.S.

Type 5270 / 100

up to SN 4499

Classic E.O.S. CL

Type 5270 / 105

up to SN 1137

printed in Germany 02 / 2005

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HEALTHCARE

Global Services Organisation

Order number: DD+DIS324.00E

*1UFCMM1*

1 piece UFCMM MA1

Technical

Documentation

Classic E.O.S.

Type 5270 / 100

up to SN 4499

Classic E.O.S. CL

Type 5270 / 105

up to SN 1137

Edition 5

Ordering of spare parts Phone: xx49 - (0)89 - 6207 -3760
and spare part kits: Fax: xx49 - (0)89 - 6207 -7388

Ordering of documentation: Phone: xx49 - (0)89 - 6207 -3553

Caution:

This system uses mains voltage. Please observe the pertinent safety instructions.

These instructions describe adjustments and routines which must only be
performed by qualified technical personnel.

Note:

Electrical repairs and connections must only be made by certified electricians.

Mechanical repairs and connections must only be made by certified technicians.

CE Declaration:

According to the medical directives the CE Declaration
(CE Conformity) becomes void if the product is modified without permission of the
manufacturer!
This applies to all parts, not only the safety devices!

R

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1

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printed in Germany 05 / 2005

Agfa Company Confidential

AGFA-GEVAERT AG HE/S&S - GSO

Tegernseer Landstr. 161 D-81539 Munich

Contents

0. Order list

1. Installation preparations

2. Controls and connectors

3. Installation / start-up

4. Operating instructions

Pictographs and conventions for this documentation

This documentation uses certain conventions (pictographs, styles) to help you find information
faster and easier.

Meaning of the pictographs

High voltage!

Attention!

Info

Waiting time

Required tools

Removal

5. Theory of function

6. Repair and Service

7. Reference and circuit diagrams

8. Spare parts list

9. Accessories

10. Modifications

11. Technical standard modifications

12. Maintenance

13. Field Service Bulletins

14. Installation planning

15. Glossary / key word index

Installation

Hint

Required
spare part

Required
time

Mechanical adjustment

Electrical adjustment

Calibration

Conventions

Activity Type face Example

Instruction,
Explanation

Mouse activities,
or Return key

Text input via keyboard
required

Switch on machine

<omni-cd.exe>

vips

Switch on machine

Doubleclick the icon

<omni-cd.exe>

Enter vips and click
<Continue>

Agfa Company Confidential

DD+DIS440.04E General Information

_

_

Classic E.O.S. / Classic E.O.S. CL (Type 5270/100/105) Edition 5

th

The 5

edition is the Service Documentation applying to the machines < SN4500 (Type 5270/100) or <SN1138 (Type 5270/105)

and includes the information about technical modifications in the machines up to these serial numbers.

th

The 6

edition is the Service Documentation applying to the machines > SN4500 (Type 5270/100) or > SN1138 (Type 5270/105)

All previous information regarding the serial number of Type 5270/105 (SN 1500) to differentiate compatibility is void. The new
valid threshold for compatibility differentiation of Type 5270/105 is the serial number SN 1138. This serial number refers to the
complete documentation.

Software Version EOSUNIV1007 can be installed in all machines up to SN4500 (Type 5270/100) or SN1138 (Type 5270/105),
independent of the Control Boards with label F8.5270.7750._ and F8.5270.7950._
The software detects automatically the control panel installed in the machine and knows which display messages to load.
It allows (analog to Software Version CEOS1714) repeated selection of the application and checks the calibration of the replenishment rates.

TYPE 5270/100

only downward compatible

Software versions:

Techn. characteristics:

Control board:

SN 1001

CEOS1117 - CEOS1801

- 3-key control panel

As of CEOS1714:

- Must calibration

- Selection of application

C210

MC31

R

e

v

D

e

IC57

p

l

ST55

MC29

u

l

C

t

c

h

MC28
MC27

y

l

p

S

p

u

ST63

ST57

D

r

a

i

n

ST89

F

a

n

2

ST90

ST85

SI2

ST66

MC13

ST62

MC2

ST54

S1

MC20
MC34

IC52

F8.5270.7750._

ST64

ST65

ST67

ST68ST69

ST70

ST53

IC51

IC50

ST88

IC63

ST73ST72

ST71

ST81

IC78

ST76

ST79

ST74

ST82

R464

R465

ST15

ST77

ST78ST75

IC79

ST87

IC88

Contrast

Brightness

Film Out

SI9

D48

MC32

MC22

ST4

RS4 RS1RS3

SI8

R477

L11

MC16

MC4

MC17

ST5

TY2

R410

C80

D50

BU9

12V2

+24V2

C64

ST45

C63

Circ.Fan1

RS2

RS9

MC24
MC23

D49

TY1

MC3

+24V

C79

BU1

D2

BU4

IC65

+12MOT

IR

Blowe

HeatF

HeatD

R476

R380

RS19

RS21

RS23

SI12

MC35

MC36

R377

RS20

RS24

R485

RS22

R475

R381

R378

R379

RS6 RS7RS5

RS8

SI1

SI3SI5

SI10

SI11 SI6 SI7

BU10

ST86

XK1

BU7

BU6

fuj07903E.cdr

Software version:
Techn. characteristics:

Edition 5
DD+DIS324.00D/E/F

TYPE 5270/100

SN 2200

Software versions:

Techn. characteristics:

IC57

ST55

MC29

MC28
MC27

Steuerkarten:

ST63

ST89

ST90

ST85

ST66

S1

IC52

F8.5270.7750._

ST53

IC50

ST81

ST82

R464

R465

ST15

IC88

ST87

Contrast
Brightness

Film Out

EOSUNIV1007

- Must calibration

- Selection of application

only downward

compatible

TYPE 5270/105

SN 1001

MEOS1201 - MEOS1401

- 4-key control panel

Software versions:

Techn. characteristics

- Current sensor

- Integrated repair routine

C210

ST57

SI2

ST54

ST64

IC51

IC63

IC78

- Cross-flow fan 24V

R477

D48

L11

MC32

MC31

MC16

e

R

v

l

D

e

p

MC4

MC17

C

l

u

t

c

h

TY2

R410

C80

l

y

p

p

u

BU9

S

+24V2

12V2

C64

D

in

r

a

ST45

C63

F

a

n

2

Circ.Fan1

MC22

MC13

ST62

MC2

TY1

MC3
MC20
MC34

+24V

C79

BU1

D2

ST65

IC65

ST4

ST67

ST68ST69

ST70

+12MOT

ST88

IC79

HeatD

ST73ST72

ST71

R476

R380

SI12

MC35

MC36

ST79

ST76

ST74

RS24

R485

RS22

R475

RS4 RS1RS3 RS6 RS7RS5

RS8

ST77

ST78ST75

SI11 SI6 SI7 SI1

SI10

RS2

BU10

RS9

ST86

BU7

SI9 SI8

ST5

D50

MC24
MC23

D49

BU4

IR

HeatF

Blowe

RS19

RS21

RS23

R377

RS20

R379

R381

R378

SI3SI5

XK1

BU6

fuj07903E.cdr

C210

MC31

D

e

p

l

e

v

R

IC57

ST55

MC29

C

l

u

t

c

h

MC28
MC27

p

p

l

y

u

S

ST63

ST57

D

r

a

i

n

ST89

a

SI2

n

F

ST90

2

ST85

ST66

Fan1

ST62

MC13
MC2

ST54

S1

MC20
MC34

IC52

F8.5270.7950.

ST64

ST65

ST67

ST68ST69

ST53

IC51

IC50

ST88

IC63

ST73ST72

ST71

ST81

IC78

ST74

ST76

ST79

ST82

R464

R465

ST15

ST77

ST78ST75

IC79

ST87

IC88

Contrast

Brightness

Film Out

MC32

BU9

MC22

ST4

ST70

RS4 RS1RS3 RS6 RS7RS5

SI9 SI8

D48

L11

R477

MC16

MC4

MC17

ST5

TY2

R410

C80

D50

+24V2

12V2

C64

ST45

C63

MC24

Circ.

RS2

RS9

MC23

MC3

D49

TY1

+24V

C79

D2

BU1

IC65

BU4

+12MOT

IR

HeatF

HeatD

Blowe

R476

R380

RS19

RS21

RS23

SI12

MC35

MC36

R377

RS20

RS24

R485

RS22

R475

R379

R381

R378

RS8

SI11 SI6 SI7 SI1

SI3SI5

SI10

BU10

ST86

XK1

BU7

BU6

fuj07903E.cdr

only upward
compatible

TYPE 5270/100

Control board:

SN 4500

Edition 6
DD+DIS301.03D/E/F

TYPE 5270/105

SN 1138

CLLC1107

- 4-key control panel

- Current sensor

- Integrated repair routines

- Selection of applications

- Water circulation pump
becomes optional

- Level sensor for fixer tank 2

- Cross-flow fan 230V

C210

MC32

BU9

MC22

ST4

RS4 RS1RS3 RS6 RS7RS5

SI9 SI8

D48

L11

R477

MC16

MC4

MC17

ST5

TY2

R410

C80

D50

+24V2

12V2

C64

ST45

C63

MC24

Circ.

RS2

RS9

MC23

D49

MC3

TY1

+24V

C79

BU1

D2

IC65

BU4

+12MOT

IR

HeatF

HeatD

Blowe

R476

R380

RS19

RS21

RS23

SI12

MC35

MC36

R377

RS20

RS24

R485

RS22

R475

R379

R381

R378

RS8

SI11 SI6 SI7 SI1

SI3SI5

SI10

BU10

ST86

XK1

BU7

BU6

fuj07903E.cdr

p

l

D

e

v

e

R

MC31

IC57

ST55

MC29

c

h

C

l

u

t

MC28
MC27

S
u

p

p

ly

ST63

ST57

r

a

D

i

n

ST89

SI2

F

ST90

a

n

2

ST85

ST66

Fan1

ST62

MC13
MC2

ST54

S1

MC20
MC34

IC52

F8.5270.7890.

ST64

ST65

ST67

ST68ST69

ST53

IC51

IC50

ST88

IC63

ST73ST72

ST71

ST81

IC78

ST74

ST76

ST79

ST82

R464

R465

ST15

ST77

ST78ST75

IC79

ST87

IC88
Contrast
Brightness

Film Out

ST70

5270_10000_003-e.cdr

Edition 5, Revision 6 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / I

Agfa Company Confidential (Type 5270 / 100 / 105)

Order List for Documentation

Order List for Documentation Classic E.O.S.

Type 5270/100, up to SN4499

Classic E.O.S.

Type 5270/105, up to SN1137

NOTE:
Daily updated order lists are available in MedNet.

Order number for a complete Service Manual:

Order number Edition

DD+DIS324.00E Complete Service Manual 5

Order numbers for separately available chapters of the Service Manual:

Order number Contents Revision

of document

Approval Date

DD+DIS186.04E Chapter 12:

Maintenance Instructions

DD+DIS187.04E Chapter 14:

Installation Planning

DD+DIS022.05M Chapter 8:

Spare Parts List, Classic E.O.S.

DD+DIS060.03M Chapter 8:

Spare Parts List, Thoramat Docking Kit

Access to MedNet GSO Library:

• *IntraNet: http://docs.agfanet/mednetcso-library

• *ExtraNet: http://extranet.agfa.com/bu/mi/mednet/mednetcso.nsf

* to request an account to the MedNet GSO Library go to:

http://intra.agfanet/bu/mi/mednethelp.nsf/EN/gettingaccess.htm

Inquiries:

• Phone + 49 89 6207 3949 Fax [phone]

4 2004-08-06

5 2004-08-06

5 2011-09-02

3 2006-12-08

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

2011-09-02 printed in Germany

Agfa Company Confidential

DOCUMENT CONTROL NOTE:

Document Node ID: 14040812

eq_00_orderlist_e_template_v04

Copyright © 2007 Agfa HealthCare N.V.

Checklist for Completeness

Checklist for Completeness Classic E.O.S. / Classic E.O.S. CL

Type 5270/100/105

NOTE:
Verify latest level and completeness of your Service Manual by means of this checklist

for completeness.
Only the document numbers listed here are valid. Discard documents with different
numbers if necessary.

Chapter Order number / Designation Revision

of document

Approval date Pages

0 Order list

Checklist for completeness

List of Service Bulletins

0 DD+DIS324.00E 0 200 1-01-16 Cover sheet and list of

1 DD+DIS076.04E 3 2004-08-06 1/I, 1/1 - 1/13
2 DD+DIS076.04E 3 2004-08-06 2/I, 2/1 - 2/7
3 DD+DIS324.00E

DD+DIS076.04E

4 Intentionally left blank - - ­5 DD+DIS324.00E 0 2001-01-16 5/1 - 5/29

6.1 DD+DIS076.04E 3 2004-08-06 6.1/I, 6.1/1 - 6.1/8

6.2 DD+DIS076.04E 3 2004-08-06 6.2/I, 6.2/1 - 6.2/14

6.3 DD+DIS076.04E 3 2004-08-06 6.3/I, 6.3/1 – 6.3/23

6.4 DD+DIS076.04E 3 2004-08-06 6.4/I, 6.4/1

6.5 DD+DIS324.00E 0 2001-01-16 6.5/I, 6.5/1 – 6.5/39

6.6 DD+DIS324.00E
DD+DIS076.04E

6.7 DD+DIS116.05E
DD+DIS076.04E
DD+DIS116.05E

- 2011-09-02 0/1-5

contents

0
3

0
3

7
3
7

2001-01-16
2004-08-06

2001-01-16
2004-08-06

2005-05-03
2001-01-16
2005-05-03

3/1 - 3/12, 3/15 - 3/56

3/I-III, 3/13 – 3/14,

3/57 – 3/111

6.6/1 – 6.6/36

6.6/I - 6.6/II, 6.6/37 – 6.6/48

6.7/I - 6.7/II, 6.7/1 - 6.7/2

6.7/3 – 6.7/16

6.7/17

7 DD+DIS073.01E

DD+DIS324.00E
DD+DIS076.04E

F1.5270.7005.0
F1.5272.7007.0

8 DD+DIS022.05M

DD+DIS060.03M

9 DD+DIS314.00E 0 2001-01-29 Cover sheet, 9/I, 9/1 - 9/20

DOCUMENT CONTROL NOTE:

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

1
0
3
3
3

5
3

2001-04-11
2001-01-16
2004-08-06

2011-09-02
2006-12-08

7/I

7/1 - 7/2, 7/5 – 7/16

7/3 - 7/4, 7/17 – 7/18

Circuit diagram
Circuit diagram

8/1 – 8/79

8/1 - 8/22

2011-09-02 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 2
Type 5270/100/105 Agfa Company Confidential

Checklist for Completeness

Chapter Order number / Designation Revision

of document

Approval date Pages

10 DD+DIS324.00E

DD+DIS088.00M
DD+DIS195.00M

11 DD+DIS076.04E 3 2004-08-06 11/I, 11/1 – 11/7
12 DD+DIS186.04E 4 2004-08-06 Cover sheet, 12/I,

13 SB 01 DD+DIS086.01E

SB 02 DD+DIS170.01E
SB 03 DD+DIS019.02E
SB 04 DD+DIS033.02E
SB 05 DD+DIS027.02E
SB 06 DD+DIS239.02E
SB 07 DD+DIS314.02E
SB 08 DD+DIS071.03E
SB 09 DD+DIS099.03E
SB 10 DD+DIS132.03E

SB 11 DD+DIS305.03E (obsol.)

SB 12 DD+DIS327.03E
SB 13 DD+DIS201.04E
SB 14 DD+DIS248.04E
SB 15 DD+DIS276.04E
SB 16 DD+DIS280.04E
SB 17 DD+DIS215.04E

SB 18 DD+DIS428.04E (obsol.)

SB 19 DD+DIS190.05E
SB 20 DD+DIS320.05E
SB 21 DD+DIS040.06E
SB 22 DD+DIS005.07E
SB 23 DD+DIS222.07E

0 2001-01-16

2000-03-20
2000-08-03

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2001-08-02
2002-02-13
2002-02-26
2002-02-26
2002-09-23
2002-12-17
2003-03-24
2003-04-29
2003-06-16
2003-10-24
2003-11-19
2004-08-04
2004-08-04
2004-08-31
2004-08-31
2004-07-06
2004-12-23
2005-07-14
2006-04-03
2006-01-16
2007-01-29
2007-10-22

10/I
1 - 2
1 - 2

12/1 – 12/27

Annex Page 1-3

13/1-/5

13/1

13/1-3
13/1-3

13/1-10

13/1-/3

13/-5
13/1-4
13/1-4
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13/1-/3

13/1-3
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13/1-2
13/1-2
13/1-4
13/1-3
13/1-2
13/1-4
13/1-3

13/1-15

14 DD+DIS187.04E 5 2004-08-06 Cover sheet, 14/I – 14/II,

14/1 – 14/41

15 Intentionally left blank - - -

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

DOCUMENT CONTROL NOTE:

2011-09-02 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 3
Type 5270/100/105 Agfa Company Confidential

List of Service Bulletins

List of Service Bulletins Classic E.O.S. / Classic E.O.S. CL

Type 5270/100/105

• The following SB’s are valid:

SB Document number Contents Revision

of document

SB 01 DD+DIS086.01E Software Versions: CEOS 1601

(CM+9.5270.7762.0); MEOS 1201
(CM+9.5272.7760.0)

SB 02 DD+DIS170.01E Introduction of the Cross Flow Fan

CM+9.0431.7237.0; Introduction of the Drive
Motor with gear CM+9.5270.1560.1

SB 03 DD+DIS019.02E Introduction of the Software Version

MEOS_1301 EPROM Set IC50/51,
Order Number: CM+9.5272.9010.0

SB 04 DD+DIS033.02E Introduction of improved circulation pumps in the

developer, fixer, and water tank

SB 05 DD+DIS027.02E Introduction of Software CEOS_1714

Order Number: CM+9.5270.9350.0

SB 06 DD+DIS239.02E Introduction of Software MEOS 1401

(Order No.: CM+9.5272.9010.1) and CEOS_1801
(Order No.: CM+9.5270.9350.1)

SB 07 DD+DIS314.02E Overview of Software Versions for

Classic E.O.S. Type 5270/100 and
Classic E.O.S. Type 5270/105

SB 08 DD+DIS071.03E Solution for frequent failures of the

Control Board GS1

0

0

0

0

0

0

0

0

SB 09 DD+DIS099.03E Measures against corrosion 0
SB 10 DD+DIS132.03E Introduction of SOFTWARE EOSUNIV 1007

0

(IC50 / IC51) Order number: CM+9 5270 9350 2

SB 12 DD+DIS327.03E Error Message during the “Teach In” Procedure

0

after Replacement of the GS1 PCB

SB 13 DD+DIS201.04E Introduction of

0
Processor Software EOSU_1102
Order Number: CM+9 5270 9350 4

SB 14 DD+DIS248.04E Introduction of the Control Board GS1

0
incl. EOSU_1102 (Modification Kit)
Order Number: CM+9 5270 7960 0

SB 15 DD+DIS276.04E Magnet Not Sufficiently Fixed in the

0
Machine Cover

SB 16 DD+DIS280.04E Introduction of Anti-Algae-Unit

0
Type: 5279/100

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

DOCUMENT CONTROL NOTE:

2011-09-02 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 4
Type 5270/100/105 Agfa Company Confidential

List of Service Bulletins

SB Document number Contents Revision

of document

SB 17 DD+DIS215.04E Installation of the Tank Reinforcement

CM+9 5270 9071 0

This document describes the installation of a tank reinforcement that
prevents bending of the intermediate tank walls.

SB 19 DD+DIS190.05E Service 574:

“IR heater in dryer defective”
due to measuring error caused by wrong cable
positioning at the Current Sensor Board PCB2.

SB 20 DD+DIS320.05E SERVICE 510 and/or 575

Defective Cross-Flow Fan 0.M1/1.M1

SB 21 DD+DIS040.06E New Option: Deactivating the Water Pump. 0
SB 22 DD+DIS005.07E Manufacturer’s Warning about Ground Fault

Interrupters with Possibly Higher Trigger Current.

SB 23 DD+DIS222.07E Empty Battery of the Clock Chip Causes Incorrect

Date and Incorrect Time Display Followed by a
Calibration Request *

* Calibration request only from Software Version CEOS 1714 or EOSU 1007 on

• The following SB's are no longer valid

(integrated in the chapters of the Service Manual, or technically obsolete):

0

0

1

0

0

SB Document number Contents Revision

SB 11 DD+DIS305.03E Error Message After Replacement of the Board

GS1 and “Teach In” Procedure
in the Service Menu

SB 18 DD+DIS428.04E Failure of a Crossflow Fan Preventive Measure to

Avoid Failure of the Fan 0M1

of document

0

0

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

DOCUMENT CONTROL NOTE:

2011-09-02 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 5
Type 5270/100/105 Agfa Company Confidential

Preinstallation

1

Section 1

contains all important preinstallation data for the machine:

• Inspection of the packing material for transport damage and complete

shipment

• Unpacking and packing notes

• Machine positioning at the installation site

• Requirements on the installation site

• Connection data (electrical, if necessary, connections to chemical supply and

disposal, fiber optic connections)

Make sure to study this section and before starting the installation check if all
preparations have been made as specified.

Section 1

DD+DIS076.04E Installation Preparations

Chapter 1

Contents

1 Safety.............................................................................................................1

2 Installation Preparations..............................................................................3

2.1 Machine Transport...................................................................................................3

2.2 Checking the Shipment ...........................................................................................

2.3 Transport Check.......................................................................................................

2.4 Checking Safety Indicators on the Machine Box..................................................

2.5 Transport Path..........................................................................................................

2.6 Required Space at the Installation Site..................................................................

2.6.1 Classic E.O.S. Type 5270/100..................................................................................

2.6.2 Classic E.O.S. CL Type 5270/105..........................................................................

2.7 Unpacking.................................................................................................................

2.8 Checking the Type Label.........................................................................................

2.9 Checking the Accessory Box..................................................................................

3
3
3
4
5

5
6

7
8
8

3 Technical Data...............................................................................................9

3.1 Electrical Data ..........................................................................................................9

3.2 Ambient and Climatic Conditions...........................................................................

9

4 Dimensions and Weights ...........................................................................11

4.1 Classic E.O.S. Type 5270 / 100..............................................................................11

4.2 Classic E.O.S. CL Type 5270/105..........................................................................

11

5 Machine Standards and Directives............................................................12

5.1 Radio Interference Suppression...........................................................................12

5.2 Electromagnetic Compatibility..............................................................................

5.3 Certificates and Guidelines...................................................................................

12
13

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / I

Agfa Company Confidential (Type 5270 / 100 / 105)

DD+DIS076.04E Installation Preparations

1 Safety

General safety instructions

• The machine must only be used as described in the operating instructions. Any other use
may result in damage to the machine or may affect the machine function with the
consequence that the machine can no longer be used as intended, and therefore presents
a risk for patients, user, and environment.

• The machine must only be operated by qualified personnel trained on the machine.

• Ensure that only trained personnel have access to the machine.

• Ensure that the machine can always be supervised and that any tampering is prevented.

• Repairs or modifications on the machine must only be performed by trained service

personnel authorized by Agfa.

• In case of visible damage on the machine housing the machine must not be operated or
used, and must immediately be disconnected from the mains.

• Built-in or external safety devices must not be circumvented or disabled.

• Disconnect the machine from the mains before starting any maintenance.

• If a mains connection is absolutely required these maintenance routines must only be

made by specially trained personnel.

• Like all technical devices, this machine must be operated, cared for and serviced correctly
as described in the documentation provided with the machine.

• If the machine is not operated correctly, or if it is not serviced correctly, Agfa will not be
liable for any resulting disturbances, damage or injuries.

• When installing the machine make sure that either the mains plug or an all-cable
disconnecting device is provided in the internal installation close to the machine and is
easily accessible.

• If the machine is connected with other components or assemblies, Agfa will guarantee
safety only for combinations that are approved by Agfa.

• In case of conspicuous smoke or noises, immediately disconnect the machine from the
mains.

Special instructions for the handling of chemicals

• When handling chemicals, always observe the applying safety and environmental
regulations, as well as the operating and warning instructions pertaining to these
chemicals.

• Wear stipulated protective clothing and safety goggles.

• When disposing of chemicals and waste water, you must comply with the local regulations

concerning waste water and environmental protection.

• If photo-chemicals get in your eyes, proceed exactly according to the warning instructions
and/or the instructions published by the manufacturers of the chemicals. If required,
immediately rinse your eyes with cold water. Afterwards see the doctor immediately.

• Avoid inhaling of chemical fumes. Make sure that there is sufficient ventilation at the
installation site of the machine, i.e. an air exchange that is at least ten times the room
volume per hour.

• Always comply with the installation instructions.

• Verify tightness of all connections for chemicals and water, as well as waste water, on the

machine in regular intervals. At least check whenever suggested in the operating
instructions and/or service instructions.

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 1

Agfa Company Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS076.04E

• If solution gets into the inside of the machine (e.g. by spilling during tank filling), the
machine must immediately be disconnected from the mains and cleaned thoroughly by the
service personnel.

• Do not use chlorine or chlorine containing substances in the film processor. The use of
chlorine or chlorine containing substances may cause irreparable damage in your film
processor. Use of these substances may result in termination of the manufacturer’s
warranty.

The film processor must not be operated in the direct vicinity of the patients as
defined in EN60601-1 and IEC 601-1.

Chapter 1 / 2 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Installation Preparations

2 Installation Preparations

2.1 Machine Transport

The freight forwarder transports the machine up to the final installation site. The responsible
technician should be present during delivery.

2.2 Checking the Shipment

Compare the labels on the boxes with the customer’s order list and the bill of lading.

2.3 Transport Check

Check the packing material for visible transport damage:

• dented edges

• damaged box

• torn fixing elements (metal straps, screws)

2.4 Checking Safety Indicators on the Machine Box

The machine is shipped on a pallet.
The box has a TILTWATCH indicator (A), a SHOCKWATCH indicator (B), and a packing seal
(C) attached.

They are attached to the outside of the box and indicate if the machine has been tilted, was
exposed to shocks, or has been opened during transport.

Figure 1 - 1

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 3

Agfa Company Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS076.04E

If the machine was tilted, the arrow head in the
circle of the TILTWATCH indicator (A) changed
from white to red.

A

5270_10001_002.cdr

Figure 1 - 2

If the machine was subjected to shocks, the

NC.

I

square field in the middle of the
SHOCKWATCH indicator (B) changed from
white to red.

OF MEDIA RECOVERY,

PRODUCT

INDICATOR INDIKATOR

ROUGH HANDLING WILL CHANGE INDICATOR TO

IMPORTED

BRIGHT RED. IF SHOCKWATCH IS RED NOTE

ON BILL OF LADING. INSPECTION MAY

B

Y / IMPORTIERT D

B

Model/Modell L-65

R R

BE WARRENTE D.

U

RCH

D

A

L

LA

S, TX

.

U

.S.

P

AT.

#

KFURT

N

H, FRA

GMB

X

E

KON

5270_10001_003.cdr

40

68613

IN

A

M

/

Figure 1 - 3

Note possible damage on the installation report!
In case of a damaged machine make sure to keep the packing material for proof

(transport insurance)!
Send the damage report to the insurance company.

2.5 Transport Path

The film processor must fit through all doors and hallways on its transport path to the
installation site.

Classic E.O.S. / Classic E.O.S. CL

smallest door width
(Type 5270/100/105)
without pallet

with pallet

at least 73 cm (29 inch)

at least 82 cm (32 inch)

Chapter 1 / 4 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Installation Preparations

2.6 Required Space at the Installation Site

2.6.1 Classic E.O.S. Type 5270/100

The required floor space for the film processor (with feed table, chute and the required
clearance on the left) is 1270 x 860 mm (50.03 x 33.88 inch).

The free space indicated in the illustration must be guaranteed for repair and maintenance,
otherwise the time required for service will increase.

Optimum dimensions:
We recommend to plan on this free space.

Minimum dimensions:

Do not go below this minimum space.

2340 (92.19)

5270_10001_004.cdr

310

(12.21)

A

Figure 1 - 4

(A) Operation side
Dimensions in mm (inch)

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 5

Agfa Company Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS076.04E

2.6.2 Classic E.O.S. CL Type 5270/105

The required floor space for the film processor in combination with the Laser Imager LR3300
(with feed table, chute and the required clearance on the left) is 1700 x 860 mm (66.98 x 33.88
inch). In case of an installation of the Laser Imager LR3300 or another daylight system
observe the installation documentation enclosed with the machine.

The free space indicated in the illustration must be guaranteed for repair and maintenance,
otherwise the time required for service will increase.

3120 (122.92)

Optimum dimensions:
We recommend to plan on this free space.

Minimum dimensions:

Do not go below this minimum space.

2710 (106.77)

1910 (75.25)

860 (33.88)

2120 (83.52)

380

1700 (66.98)

(14.97)

40 (1.57)

600

740 (29.15)

400

(15.76)

(23.64)

1710 (67.37)

600

(23.64)

A

400

(15.76)

740 (29.15)

700 (27.58)

300

(11.82)

Figure 1 - 5

(A) Operation side
Dimensions in mm (inch)

600 (23.64)

1000 (39.4)

LR3300

5270_10001_005.cdr

A

Chapter 1 / 6 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Installation Preparations

2.7 Unpacking

Unpack according to the illustrated instructions attached to the outside of the machine and
enclosed in the box.

Required tools:

• Knife, scissors, or side cutting pliers to cut the straps

• Phillips screwdriver size 2

• Wrench size 10 mm

• Wrench size 13 mm

• Wrench size 17 mm

• Screwdriver 10 mm

• The forwarder will take back the packing

material and dispose it in compliance with the
local regulations.

527001vh.cdr

Figure 1 - 6

• Check the SHOCKWATCH
indicator (A) inside the machine.

If the machine was subjected to shocks, the
square field in the middle of the
SHOCKWATCH indicator (A) changed from
white to red.

A

C

PRODU

INDICATOR INDI KA TO R

ROUGH HANDLING WILL CHANGE INDICATOR TO

I

M

P

O

R

T

.

D

ALL
INC

,

AS,

TX.

ECOVERY

R

F MEDIA

O

T

BRIGHT RED. IF SHOCKWATCH IS RED NOTE

ON BILL OF LADING. INSPECTION MAY

E

D

B

Y

/

IM

P

O

R

T

I

E

R

U

Model/Modell L- 65

R R

BE WARRENTED.

T

D

EX GMBH, FRANKFURT /

U

N

R

C

KO

H

.

S.

P

A

T.

#

40

6

86

1

3

MAIN

5270_10001_006.cdr

Figure 1 - 7

Note possible damage on the installation report!
In case of a damaged machine make sure to keep the packing material for proof

(transport insurance)!
Send the damage report to the insurance company.

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 7

Agfa Company Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS076.04E

2.8 Checking the Type Label

Classic E.O.S. Type 5270/100 Classic E.O.S. CL Type 5270/105

This device complies with Part 15 of the FCC Rules.

This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause har mf ul interference,
and (2) this device must accept any interference
received, including interference that may cause
undesired operation.

Type 5270/100

Operation is subject to the following two conditions:
(1) this device may not cause harmful interference,
and (2) this device must accept any interference
received, inc lu ding interference that may cause
undesired operation.

1009

527301zy.cdr

FUJIFILM FPM 3800AD

11.1999

This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause har m ful in terference,
and (2) this device must accept any interference
received, including interference that may cause
undesired operation.

Type 5273/105

Type 5270/105

This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference,
and (2) this device must accept any interference
received, inc lu ding interference that may cause
undesired operation.

1009

527301zy.cdr

FUJIFILM FPM 3800AD

11.1999

Figure 1 - 8

Explanation of the type label:
F-Nr. xxxx:
Date: MM.JJJJ:
V 200-240 15 A 50-60 HZ:

• Compare the information at "TYPE" and "F-Nr." on the type label with the bill of lading.

• Compare the rated voltage with the power supply at the installation site.

2.9 Checking the Accessory Box

• Compare the contents of the accessory box with the list of contents (included in the
enclosed documentation pack).

5270_10001_001.cdr

is the consecutive manufacturing number (SN)
is the production date (month/year)
mains supply

Chapter 1 / 8 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Installation Preparations

3 Technical Data

3.1 Electrical Data

This is a summary of the technical data which serve to inspect the installation site.
For further technical, electrical, and climatic data and information regarding the
ambient conditions refer to Chapter 14.

Power connection

1N~ 230 - 240 V; 50/60 Hz (200 - 240 V)

Power consumption:
Standby (room temperature ~ 20 °C)
Operation (film processing)
Fuse protection
Leakage current towards PE

Main breaker

Safety rules

3.2 Ambient and Climatic Conditions

Ventilation

Avoid inhaling of chemical fumes. Make sure that there is sufficient
ventilation at the installation site of the machine, i.e. an air exchange
that is at least ten times the room volume per hour.

0.45 kW/h

2.9 kW/h (10440 kJ/h)
15 A / 16 A
< 3.5 mA
Upon machine installation it must be ensured that

either the mains connector or an all-pole circuit
breaker for the installation on site is located close
to the machine and easily accessible.

Electrical installations in the installation room must
be incompliance with IEC 364 (VDE 0100 / 0107).

A GFI switch: (I

664) is integrated in the machine.

= 30 mA in compliance with VDE

N

Film run

into the room 900 W / 3240 kJ/h
total 2100 W / 7560 kJ/h
Exhaust

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 9

Agfa Company Confidential (Type 5270 / 100 / 105)

Light-tightness
Acoustic test

ISO 7779 (airborne
noise)

Heat emission
(approx. values)

maximum 2500 Lux
during standby max. 35 dB (A)

during film cycle max. 48 dB (A)

Standby
(max.)

(max.)

connection

into the room 250 W / 900 kJ/h

into the connected exhaust 1200 W / 4320 kJ/h

Integrated exhaust in the dryer is a standard feature.
During film cycle the exhaust runs at full capacity.

During standby mode the exhaust can be set to half­capacity via the service program.

Installation Preparations DD+DIS076.04E

Room temperature

Relative humidity
Floor conditions

Floor load
Cleaning sink

min. 10 °C (50 °F), max. 30 °C (86 °F)
Room temperature min. 5 °C (41 °F) below the set developer
temperature

min. 10 %, max. 80 %, no condensation
Waterproof, chemical-resistant floor covering

(pH value 4 - 11)
A floor drain close to the film processor is recommended.

50 N / cm² (7.75 N / in²)
A cleaning sink with water tap and hose shower should be provided

for maintenance work.
Minimum inside dimensions of the sink:
Width

Depth
Height

70 cm (27.56 inch)
40 cm (15.75 inch)
20 cm (7.87 inch)

Chapter 1 / 10 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Installation Preparations

4 Dimensions and Weights

4.1 Classic E.O.S. Type 5270 / 100

Dimensions

Length mm (inch) Width mm (inch)

Height mm (inch)

incl. packing box
without packing

material
(with feed table and
chute)

with packing material
without packing material
with full tanks

Weight

1200 (47.28) 800 (31.52) 1460 (57.52)
1270 (50.03) 710 (27.97) 1130 (44.52)

Weight approx. kg (lbs)

200 (441)
135 (297)
165 (364)

4.2 Classic E.O.S. CL Type 5270/105

Dimensions

incl. packing box

Length mm (inch) Width mm (inch)

1200 (47.28) 800 (31.52) 1460 (57.52)

Height mm (inch)

without packing

material
(with docking unit and
chute)

with packing material
without packing material
with full tanks

Weight

1070 (42.15) 710 (27.97) 1130 (44.52)

Weight approx. kg (lbs)

200 (441)
135 (297)
165 (364)

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 11

Agfa Company Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS076.04E

5 Machine Standards and Directives

Europe
EN 60950 / A11 1997 "Safety of Information Technology Equipment"

(Identical with IEC 950: 1992 and with VDE 0805/ 11. 97).
USA
UL 1950 3. July 1995 "Safety of Information Technology Equipment, Including Electrical

Business Equipment"
Canada
CSA 22.2 No. 950 - 95 "Safety of Information Technology Equipment, Including Electrical

Business Equipment”

5.1 Radio Interference Suppression

Europe
In compliance with EN 50081-1: 1992 "Generic Standard for Emission Requirements",

(identical with VDE 0839, Part 81-1/ 03. 93)
EN 55011 1998, Class B "Radio Disturbance Characteristics of Medical Equipment"

(corresponds to VDE 0878, Part 22 / 04.98)
For equipment in residential areas, business and commercial areas, and in doctors’ offices.
North-America (USA, Canada)
US Standard FCC 47 Part 15, Subchapter B, Class A / Edition 8/ 1976
Equipment considered “Non-Household Appliances”

5.2 Electromagnetic Compatibility

EMVG (German Electromagnetic Compatibility Act) and
EC Regulation 89 / 336 / EEC; EN 50082-1: 1997

EN 61000-3-2 “Limit Values for Harmonic Emissions”
EN 61000-3-3 “Limit Values for Flicker”

Chapter 1 / 12 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Installation Preparations

5.3 Certificates and Guidelines

CE Medical Device Directive 93/42 EEC
TÜV Product Service Mark "Design tested and monitored"

UL Approbation E 477 50 (M)
C-UL Approbation E 477 50 (M)

"Technical directives for drinking

DIN 1988, Part 4/ 1988 / EN 1717:2001
water installations, protection
against reflux”

General conditions and
administrative regulations for

Appendix 53 – Photographic Processes

(silver halide photography)
minimum requirements on the
disposal of waste water into
public waters, dated 31.01.1994

(Germany)

Ministre de l’environment
(France)

Rubrique No. 2950 2950

Maximum water consumption for

- single-sided emulsions must not exceed 15 l/m

- double-sided emulsions must not exceed 30 l/m

2

*

2

*

* activated in the program <Service Settings /

Replenishment / Wat. Repl. Value>

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 13

Agfa Company Confidential (Type 5270 / 100 / 105)

Controls and Connections

2

Section 2

describes the controls and the connectors of the machine:

• Position and function of the controls

• Layout of the connectors and their modalities

Section 2

DD+DIS076.04E Controls and Connections

Chapter 2

Contents

1 Control Panel...................................................................................................1

1.1 4-Key Control Panel................................................................................................... 1

1.2 3-Key Control Panel...................................................................................................

2 Switches ..........................................................................................................3

2.1 Machine Switches ...................................................................................................... 3

2.2 Safety Switches..........................................................................................................

3 Installation Connections ................................................................................5

3.1 Installation through the Front Panel

(only for Classic E.O.S. Type 5270/100)...................................................................

3.2 Installation through the Bottom................................................................................

3.2.1 Classic E.O.S. (Type 5270/100)...................................................................................

3.2.2 Classic E.O.S. CL (Type 5270/105).............................................................................

2

4

5
6

6
7

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 2 / I

Agfa Company Confidential (Type 5270 / 100 / 105)

DD+DIS076.04E Controls and Connections

1 Control Panel

1.1 4-Key Control Panel

Classic E.O.S. Type 5270 / 100

Classic E.O.S. CL Type 5270/105

A

Figure 2 - 1

(A)

LCD
The display window consisting of 2 lines with 16 characters each.

Back key
Press this key to exit an input window, dialog box, or a menu. If you press this key
in an input window any modifications made in this window will be canceled and
reset to the initial values.

Scroll keys
use these keys to scroll through the options in the menus or to change values in
input windows.

Enter / Confirmation key
Use this key to show the options in a menu or to confirm a dialog. A confirmed
dialog opens the corresponding input window. Entered data is confirmed and
accepted.

5270_10002_003.cdr

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 2 / 1

Agfa Company Confidential (Type 5270 / 100 / 105)

Controls and Connections DD+DIS076.04E

1.2 3-Key Control Panel

A

5270_10002_005.cdr

Figure 2 - 2

(A)

LCD:
The display window consisting of 2 lines with 16 characters each.

Press this key to select a menu (Enter/Confirmation key).

Press this key to select parameters and special functions in the menus.

Press this key to close the menu.

Chapter 2 / 2 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Controls and Connections

2 Switches

2.1 Machine Switches

D

ST56

ST66 ST55

S1

ST80

ST53

A

B

Figure 2 - 3

(A)
(B)
(C)
(D)

C

5270_10002_006.cdr

Main switch film processor
Ground fault interrupter (GFI switch)
Mains cable (VDE)

0.S1 Reset key GS1
CM+952707850_ (F8.5270.7750._ / F8.5270.7950._)

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 2 / 3

Agfa Company Confidential (Type 5270 / 100 / 105)

Controls and Connections DD+DIS076.04E

2.2 Safety Switches

A

B

5273_10002_006.CDR

Figure 2 - 4

(A)

0.S2 Safety switch for the machine cover

(B)

0.S3 Safety switch for the dryer

The machine has two safety switches, which interrupt the circuit when the dryer is
opened or the machine cover is removed.

Even with interrupted safety switches 0.S2 (A) and/or 0.S3 (B), and the
main switch 0.S1 in off position, there is still voltage applied on the
following components as long as the power cord is plugged in:

• GFI switch 0.FI

• Main switch 0.S1

Chapter 2 / 4 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Controls and Connections

3 Installation Connections

3.1 Installation through the Front Panel (only for Classic E.O.S. Type 5270/100)

TYPE 5270/100

E

D

F
G

C

B

A

5273_10002_004.cdr

Figure 2 - 5

(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)

Exhaust connection
Developer overflow / drain (DEV)
Fixer overflow / drain (FIX)
Water overflow / drain (WAT)
Tank safety overflow (OVERFLOW)
Developer supply (DEV)
Fixer 2 supply (FIX)
Water supply (WAT)

H

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 2 / 5

Agfa Company Confidential (Type 5270 / 100 / 105)

Controls and Connections DD+DIS076.04E

3.2 Installation through the Bottom

3.2.1 Classic E.O.S. (Type 5270/100)

TYPE 5270/105

FIX2 FIX1WAT DEV

I

BA

C

G

5270_10002_002.cdr

Figure 2 - 6

EHF

D

(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)

Exhaust connection
Developer overflow / drain (DEV)
Fixer overflow / drain (FIX)
Water overflow / drain (WAT)
Tank safety overflow (OVERFLOW)
Developer supply (DEV)
Fixer 2 supply (FIX)
Solenoid valve (and filter) water supply
Solenoid valve water drain (anti-algae)

Chapter 2 / 6 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Controls and Connections

3.2.2 Classic E.O.S. CL (Type 5270/105)

TYPE 5270/100

FIX2 FIX1WAT DEV

I

DEHF

Figure 2 - 7

BA

C

G

5270_10002_004.CDR

(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)

Exhaust connection
Developer overflow / drain (DEV)
Fixer overflow / drain (FIX)
Water overflow / drain (WAT)
Tank safety overflow (OVERFLOW)
Developer supply (DEV)
Fixer 2 supply (FIX)
Solenoid valve (and filter) water supply
Solenoid valve water drain (anti-algae)

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 2 / 7

Agfa Company Confidential (Type 5270 / 100 / 105)

Installation / Machine Start-up

3

Section 3

describes the exact routines necessary to start the machine operation.
Before putting the machine in operation you should be familiar with
the information of section 2 (controls and connectors).

Section 3

DD+DIS076.04E Installation / Startup

Chapter 3

Contents

1 Notes on the "Installation and Startup Procedures" ...................................1

2 Installation.......................................................................................................1

2.1 Slacken the Lock Nuts (Synchro-Drive)................................................................... 2

3 Installation.......................................................................................................3

3.1 Replacing the VDE Power Cable by the UL Power Cable....................................... 3

3.2 Supply / Disposal through Lower Front Panel (only Standalone Version Type

5270/100)..................................................................................................................... 3

3.2.1 Instructions for breaking out the openings................................................................... 3

3.2.2 Required openings for standard installations............................................................... 4

3.2.3 Installing the exhaust connection................................................................................. 4

3.2.4 Installing supply hoses................................................................................................. 6

3.2.5 Installing the disposal hoses........................................................................................

3.3 Supply and Disposal through the Machine Bottom................................................ 9

3.3.1 Hose connections......................................................................................................... 9

3.3.2 Installing the exhaust connection...............................................................................

3.3.3 Installing the replenisher hoses dev / fix and the water supply..................................

3.3.4 Installing the disposal hoses......................................................................................

3.4 Connecting the Level Sensors................................................................................ 18

3.4.1 Replenisher tanks ...................................................................................................... 18

3.4.2 Mixer .......................................................................................................................... 19

3.4.3 Waste tanks ............................................................................................................... 19

3.5 Daylight / Darkroom Installation (only Stand-Alone Version Type 5270/100)..... 20

3.5.1 Machine in daylight, film feed in darkroom................................................................. 20

3.5.2 Machine in darkroom, film output in the daylight........................................................ 24

3.5.3 Light tight wall ............................................................................................................ 26

11
15
17

4 Operation Startup (SN higher than 2200 and Type 5270/105)...................28

8

4.1 Preparing the startup procedure ............................................................................ 28

4.2 Adapting the mains supply ..................................................................................... 28

4.3 Filling the developer and fixer tanks...................................................................... 29

4.4 Switch on the Machine ............................................................................................ 30

4.4.1 Setting time and date in the "Service Settings" program............................................ 30

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL. Chapter 3 / I

Agfa Company Confidential (Type 5270 / 100 / 105)

Installation / Startup DD+DIS076.04E

4.4.2 Resetting the service interval......................................................................................32

4.4.3 Setting all options in the "Service Settings" program (Software Version MEOS

1201) ..........................................................................................................................

4.4.4 Calibrating the supply rates of developer and fixer pumps.........................................

4.4.5 Execute a Teach In.....................................................................................................

4.4.6 Overview of the program "Test & Adjust" (Software Version MEOS 1201)................

4.4.7 Resetting infocounters................................................................................................

4.4.8 Important settings in the "Settings" program ..............................................................

4.4.9 Overview of the program "Info Counters" (Software Version MEOS 1201)................

4.4.10 Overview of the user interface for the "Settings" program (Software Version MEOS

1201) ..........................................................................................................................

35
37
39
43
45
46
35

37

5 Operation Startup (SN up to 2200) ..............................................................39

5.1 Adapting the mains supply......................................................................................39

5.2 Filling the developer and fixer tanks ......................................................................40

5.3 Switch on the Machine.............................................................................................41

5.4 Setup of process parameters ..................................................................................41

5.5 Calibration of the developer and fixer pumps .......................................................43

5.6 SETUP........................................................................................................................45

5.6.1 Default ........................................................................................................................52

5.6.2 Service Program: SETUP (Software Version: CEOS1402)........................................

5.7 Timer Setup...............................................................................................................59

5.8 Reset INFO ................................................................................................................60

53

6 Operation Start for all Machines with SNs up to 4500 or 1500 with 4-

Key Control Panel and Software EOSUNIV1007.........................................63

6.1 Preparing the startup procedure.............................................................................63

6.2 Adapting the mains supply......................................................................................63

6.3 Functional check of the GFI switch 0.FI .................................................................64

6.4 Filling the developer and fixer tanks ......................................................................65

6.4.1 Manual filling (in Type 5270/100 and Type 5270/105)................................................65

6.4.2 Automatic filling with the AUTOFILL function (only in Type 5270/105)......................66

6.5 Switching on the Machine........................................................................................66

6.6 Calibrating the replenishment rate of developer and fixer upon first startup ....67

6.7 Reset after switching on the machine ....................................................................72

6.8 BASEINIT...................................................................................................................73

6.8.1 Only execute a BASEINIT in case of:.........................................................................73

6.8.2 Initiate a BASEINIT:....................................................................................................73

6.9 System Settings........................................................................................................74

Chapter 3 / II Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Installation / Startup

6.9.1 Setting the software switches in the SERVICE program............................................ 74

6.9.2 Setting the process parameters on the control panel.................................................

6.9.3 Access to the SERVICE program ..............................................................................

6.9.4 Setting date and time.................................................................................................

6.9.5 Setting the service intervals in the SERVICE program..............................................

6.9.6 Executing a <Teach In> in the SERVICE program.................................................

6.9.7 Resetting the temporary infocounters in the SERVICE program...............................

6.9.8 Display all <Service Settings> in the SERVICE program with <Quick

Display> ..................................................................................................................

6.9.9 Setting the customer specific settings in the SERVICE program <Service

Settings>................................................................................................................

6.9.10 DEFAULT settings ex factory / after BASEINIT .......................................................

6.9.11 Processes ................................................................................................................

6.9.12 Process data ............................................................................................................

6.9.13 Application dependent process parameter...............................................................

74
77
77
79
81
84

86

87
102
102
103
103

7 Operation Start for all Machines with SNs up to 4500 or 1500 with 3-

Key Control Panel and Software EOSUNIV1007.......................................104

7.1 Preparing the Startup Procedure.......................................................................... 104

7.2 Adapting the mains supply ................................................................................... 104

7.3 Functional Check of the GFI Switch 0.FI.............................................................. 104

7.4 Filling the Developer and Fixer Tanks ................................................................. 106

7.5 Switching on the Machine..................................................................................... 107

7.6 Calibrating the Replenishment Rate of Developer and Fixer upon First

Startup..................................................................................................................... 108

7.7 Reset after Switching on the Machine ................................................................. 112

7.8 BASEINIT ................................................................................................................ 113

7.9 System Settings ..................................................................................................... 115

7.9.1 Setting the software switches in the SERVICE program.......................................... 115

7.9.2 Setting the process parameters on the control panel...............................................

7.9.3 Access to the SERVICE program ............................................................................ 117

7.9.4 Date and time...........................................................................................................117

7.9.5 Resetting the service/maintenance intervals in the SERVICE program................... 118

7.9.6 Resetting the INFO in the SERVICE program.......................................................... 119

7.9.7 Setting the customer specific settings in the SERVICE program <SETUP>............ 121

7.9.8 Default settings ex factory / after BASEINIT............................................................ 134

7.9.9 Processes ................................................................................................................ 134

7.9.10 Process data ............................................................................................................ 135

7.9.11 Application dependent process parameter...............................................................135

115

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL. Chapter 3 / III

Agfa Company Confidential (Type 5270 / 100 / 105)

DD+DIS076.04E Installation / Startup

1 Notes on the "Installation and Startup Procedures"

The sequence of listed installation steps depends on the following parameters:

x Size of the installation room
x Type of installation: Daylight / Darkroom Installation Light seal feed table / dryer directly

against the installation wall or light tight wall

x Supply / disposal connections "below the machine" or through the "lower front panel"
x Machine positioned "free in the room" or "left-hand machine side against the wall"
x Person making the installation

Please go through these procedures and arrange a sequence required for your installation.
x The given sequence corresponds to a "standard installation" with the following

parameters:

x Light seal on the film feed table directly against the installation wall
x Installation connections through the floor and through the lower front panel

x Machine is at least 15 cm from the left-hand wall

2 Installation

Height for the

Classic E.O.S. CL: 65 mm.

1

30 (65) mm

2

527203EM.CDR

1. The fine adjustment should only be made
when the machine is in its final
installation site! Adjust a "height" of 30
cm between the lower edge of the
machine and the installation floor.

2. Slacken the lock nut (nut directly located
under the machine foot).

3. Use a wrench to adjust the hex-nut (Ø
17 mm) on the foot to a "height of
30 mm".
Turn clockwise = higher
Turn counter-clockwise = lower

Measure in film transport direction:

4. Place a level

on the top tie rod of the
fixer 2 rack and the water rack. Adjust
the left-hand side first, and then the right­hand side. The rack of fixer 1 is lower
than the fixer 2 rack and the water rack.

5. Adjust the height of the rear and front
feet until the machine is level in transport
direction.

Measure across the film transport
direction:

6. Place a second level

on the top tie rod
of the developer rack and then on the tie
rods of the water rack.

7. Adjust the feet height left and right.

8. Re-adjust the foot height in the rear and
front.

Figure 3 - 1

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 1

Installation / Startup DD+DIS076.04E

2.1 Slacken the Lock Nuts (Synchro-Drive)

D22

527003AN.CDR

Figure 3 - 2

Remove the lock nuts (D22) of the synchro-drive.

The lock nuts work as a shipping and transport protection.
If the left-hand machine side has a distance of only 15 cm from the wall, the lock nuts
are hard to reach for replacement of the synchro-drive.

Chapter 3 / 2 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

3 Installation

3.1

Replacing the VDE Power Cable by the UL Power Cable

The power cable must only be exchanged after the film processor has
been disconnected from the mains.

The installed power cable must not be plugged into an outlet!

VDE and UL cables with a plug for non­heating appliances are included in the
accessory box.

The cable, either VDE or UL, corresponding
to the installation site (country) must be
plugged in.

The clamping screw

always

safety reasons when the
plug
outlet

be tightened for
is plugged into the

.

= connector bracket

must

Figure 3 - 3

3.2 Supply / Disposal through Lower Front Panel (only Standalone Version Type 5270/100)

3.2.1 Instructions for breaking out the openings

It is not necessary to remove the front
panel in order to break out the openings.

1. Mark the recesses to be broken out
with a felt-tip marker (see 3.2.2).

2. The recesses can be opened by a
screwdriver placed against the
groove (from the outside) and a
moderate blow with a hammer.

Figure 3 - 4

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 3

Installation / Startup DD+DIS076.04E

3.2.2 Required openings for standard installations

Exhaust connection.
Drain of the overflow tray
Water disposal
Fixer disposal
Developer disposal
Water connection
Developer replenisher connection
Fixer replenisher connection

Figure 3 - 5

3.2.3 Installing the exhaust connection

The film processor has an integrated exhaust unit.

x Exhaust connection:  100 mm
x Dynamic pressure at the free connection piece: 300 Pascal; 100 Pascal after a hose

length of 3 m

x Max. length of the exhaust hose: 5 m (if the hose is longer install an additional fan!)
x Exhaust volume: 80 m³/h
x Exhaust connections to the front through the lower front panel

For functional reasons the exhaust connection must always lead out of the
machine.

Pos Designation Part number Quantity for

A Exhaust duct
B Crossover

CM+9.5270.1174.0
CM+9.5270.1176.0

Quantity for

front wall

floor installation

included included

1 x included 1 x included

C

Exhaust hose  100 mm

D Exhaust connection

CM+0.0000.64.117 by the meter as required
CM+9.5220.3009.1

1 x included 2 (1 x included)

(G) Hose clamp CM+7.0371.9649.0 1 x included 2 (1 x included)

Chapter 3 / 4 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

A

S

B

Exhaust duct
Crossover
Flexible exhaust hose  100 mm
Exhaust connections to the front through

the lower front panel

1. Break out the recess

2. Screw the exhaust connection

for the "exhaust" connection (drawing 3.5) as described in 3.2.1.

to the front panel using the 3 Phillips screws enclosed

E

C

Figure 3 - 6

Frame

Exhaust hose into the room ventilation

Hose clamp for the exhaust hose
Fastening screw

D

G

 100 mm

in the accessory box.

3. Loosen the fastening screw

4. Push the adapter piece

in the machine between exhaust duct and frame .

on the exhaust duct.

5. Fix the two ducts on the frame by means of the fastening screw.

6. Push the exhaust hose

7. Push the exhaust hose

onto the connection piece located inside the front panel.
onto the exhaust stub and connect it with the room exhaust.

max. 5 m

F

527003BJ.CDR

The adapter

and the flexible connection hose

are pre-assembled and enclosed

in the accessory box.

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 5

Installation / Startup DD+DIS076.04E

3.2.4 Installing supply hoses

Developer / fixer supply:

2

1

3

4

5

7

6

7

8

10

B

9

A

527003OM.CDR

Figure 3 - 7

= Developer
= Fixer

POS Designation Part number Quantity for

1 PVC hose

DEV installation

CM+0.0000.07.141 included included

Quantity for

FIX installation

Ø 9 x 1.5 mm transparent
2 * Hose positioning CM+7.9460.6458.0 1 x 1 x
3 Hose clamp CM+7.0371.7009.0 1 x included 1 x included
4 Hose connection CM+9.5210.7516.0 1 x included 1 x included
5 Threaded bush CM+9.5210.7505.0 1 x included 1 x included
6 * Hose bracket CM+9.5110.1797.0 1 x 1 x
7 * Hose clamp CM+7.0371.7022.0 2 x 2 x
8 * Pipe CM+9.5110.1792.0 1 x 1 x
9 PVC hose Ø 10 x 3 mm

fiber-reinforced

red

blue

CM+0.0000.64.082
CM+0.0000.64.083

by the meter

as required

10 * Hose clamp CM+7.0372.0023.0 1 x 1 x

* = not included / included

Chapter 3 / 6 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

Water pressure hose:

9. Remove the transport protection bracket
(see marking) before installing the water
pressure hose.

Undo the screws
out of its holder, turn it by 180° and mount
it on the front panel.
The water supply solenoid valve then
engages in this bracket.

10. Position the water pressure hose through
the front panel (see figure 3-9).

11. Connect the union nut
pressure hose with the dirt trap.

The dirt trap is hinged for filter
cleaning.
The dirt trap is emptied (water and
dirt particles).

.first. Pull the bracket

on the water

S

If a pressure reducer is included in
the installation, set the pressure to
4 bar.

Install the water pressure hose:

1

527003AJ.CDR

Figure 3 - 8

Figure 3 - 9

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 7

Installation / Startup DD+DIS076.04E

3.2.5 Installing the disposal hoses

2

1

3

5

4

527003QM.CDR

6

5

7

5

8

E

F

W

Ü

Figure 3 - 10

Drain in the overflow

tray

Fixer drain (disposal)
Developer drain (disposal)

Water drain (disposal)

The internal hoses including the hose connections

are pre-mounted – but

they are not yet positioned through the front panel.

Position all hoses free of kinks and with continuous inclination
(avoid sagging).

Pos Designation Part number QTY for

1 PVC hose

overfl.

inst.

CM+0.0000.07.025 included included incl. included

Qty for

W inst.

Qty for

FIX

inst.

Qty for

DEV
inst.

Ø 19x2.5 mm transparent
2 Hose clamp CM+7.0372.0040.0 1 x incl. 1 x incl. 1 x incl. 1 x incl.
3 Hose connection CM+9.5210.7504.0 2 x incl. 2 x incl. 2 x incl. 2 x incl.
4 Threaded bush CM+9.5210.7505.0 2 x incl. 2 x incl. 2 x incl. 2 x incl.
5 * Hose clamp CM+7.0371.7021.0 3 x 3 x 3 x 3 x
6 * Elbow CM+9.8896.2952.1 1 x 1 x 1 x 1 x
7 * Pipe CM+9.8195.8061.0 1 x 1 x 1 x 1 x
8 PVC hose Ø 19x4 mm

fiber-reinforced

transparent

red

blue

* = not included / included

CM+0.0000.07.620
CM+0.0000.64.133
CM+0.0000.64.134

by the meter

as required

Chapter 3 / 8 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

3.3 Supply and Disposal through the Machine Bottom

3.3.1 Hose connections

Exhaust connection.

connection size  100 mm.

Drain of the overflow
tray: Connection hose  19 x 2.5 mm
transparent; 1.0 m with hose
connection  16/20 mm.

Water disposal:
Connection hose  19 x 2.5 mm
transparent; 1.0 m with hose
connection  16/20 mm.

Area for hose passage

in the machine bottom

Dimensions in mm

Figure 3 - 11

Solenoid valve for
water supply
(Connection with ¾“ external thread on
the dirt trap). Safety pressure hose
included in the shipment.

Fixer 2 disposal:
(connected with pos. 7 via Y­connector)
Connection hose  19 x 2.5 mm
transparent; 1.0 m with hose
connection  16/20 mm.

Water supply
connection
Connection hose  9 x 1.5 mm
transparent;
connected with dirt trap

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 9

Connection hose  9 x 1.5 mm
transparent; 1.0 m with  10 mm hose
connection.

pump
connection hose  9 x 1.5 mm
transparent; 1.0 m with  10 mm hose
connection.

Fixer metering pump

Developer metering

Installation / Startup DD+DIS076.04E

Fixer replenisher
connection: Connection hose  7 x 1.5
mm transparent;
connected to the pressure side of
metering pump FIX (B).

Fixer 1 disposal:
(connected with pos. 4 via Y­connector)
Connection hose  19 x 2.5 mm
transparent; 1.0 m with hose
connection  16/20 mm.

Developer
replenisher connection: Connection
hose  7 x 1.5 mm transparent;
connected to the pressure side of

metering DEV

Developer disposal:
Connection hose  19 x 2.5 mm
transparent; 1.0 m with hose
connection  16/20 mm.

.

Chapter 3 / 10 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

3.3.2 Installing the exhaust connection

The film processor has an integrated exhaust unit.

x Exhaust connection:  100 mm
x Dynamic pressure at the free connection piece: 300 Pascal; 100 Pascal after a hose

length of 3 m

x Max. length of the exhaust hose: 5 m
If the hose is longer install an additional fan!

x Exhaust volume: 80 m³/h
x Exhaust connections to the front through the lower front panel

For functional reasons the exhaust connection must always lead out of the
machine.

Figure 3 - 12

Exhaust duct

Crossover

Flexible exhaust hose

 100 mm

On-site exhaust pipe

Exhaust hose leading
downwards through the machine bottom
(also see drawing 3.13).

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 11

Installation / Startup DD+DIS076.04E

Hose clamp

Adapter and exhaust hose are included in the
accessory box.

Pos Designation Part number Quantity for

front wall inst.

A Exhaust duct CM+9.5270.1174.0 1 x included 1 x included
B Crossover CM+9.5270.1176.0 1 x included 1 x included
C
F Exhaust connection CM+9.5220.3009.1 1 x included 2 (1 x included)
(G) Hose clamp CM+7.0371.9649.0 1 x included 2 (1 x included)

Exhaust hose  100 mm

CM+0.0000.64.117 by the meter as required

Qty for floor

installation

Chapter 3 / 12 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

Figure 3 - 13

12. Loosen the fastening screw

in the machine between exhaust duct

and frame .

13. Push the adapter piece

on the exhaust duct.

14. Fix the two ducts on the frame by means of the fastening screw .

15. Push the exhaust hose

Figure 3 - 14

onto the exhaust stub and
fix with a hose clamp.

16. Connect the on-site exhaust pipe

with the exhaust stub

and fix with a hose clamp.

17. Tighten the screw connection of the two
exhaust stubs.

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 13

Installation / Startup DD+DIS076.04E

Exhaust hose

On-site exhaust pipe

Exhaust connection

Hose clamp

Floor
(core hole for exhaust connection:
t 114 mm)

Chapter 3 / 14 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

3.3.3 Installing the replenisher hoses dev / fix and the water supply

The replenisher hoses

Dimensions in mm

Figure 3 - 15

(

, ) coming
from the Mixer or individual tanks can be
installed through the bottom of the machine.
Observe the marked area as shown in the
drawing.

8. Connect the replenisher pumps for

developer

and fixer

on the hose connections

(

- or

- ) of the

corresponding replenisher hoses.

9. Connect the water supply hose (coming

from the shut-off valve) on the dirt filter
at the water supply solenoid valve

.

Area for hose

passage in the machine bottom

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 15

Installation / Startup DD+DIS076.04E

Position all hoses free of kinks and with continuous inclination
(avoid sagging).

Pos Designation Part number Qty for

DEV inst.

C-12

B-11

12
11

10 Water supply hose CM+7.0362.6016.0 1 x

* Hose clamp CM+7.0372.0023.0 1 x 1 x

* = not included / included

Hose connection CM+9.5210.7516.0 1 x

included

PVC hose Ø 10 x 3 mm
fiber-reinforced

red
blue

CM+0.0000.64.082
CM+0.0000.64.083

by the meter

as required

Qty for FIX

inst.

1 x

included

Qty for
W inst.

included

Chapter 3 / 16 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

3.3.4 Installing the disposal hoses

Figure 3 - 16

Pos Designation Configuration

1 PVC hose Ø 19x2.5 mm

Pre-installed in the machine

(0.75x0.10 inch) transparent
2 Hose clamp
3 Hose connection stub

Ø 20 mm (0.79 inch)
5 Hose clamp Not included in shipment, CM+9037200400
8 PVC hose, Not included in shipment,
Developer (red, fiber-reinforced):

Ø 19x4 mm (0.75x0.16 inch)

can be ordered
CM+0000064133

Fixer (blue, fiber-reinforced):

Ø 19x4 mm (0.75x0.16 inch) CM+0000064134
Water (transparent, fiber-reinforced):

Ø 19x4 mm (0.75x0.16 inch) CM+0000007620

x Shorten the internal disposal hoses if necessary and insert the hose connection stub (3)

again.

x Connect the fiber-reinforced (external) PVC hoses with the hose connection stub (3) of

the internal disposal hoses.

x Position the developer / fixer disposal hoses together through the opening in the bottom

to the central disposal site.

x Combine the hoses of the safety overflow (OVERFLOW) and water (WAT) with a Y piece

and connect them with one drain hose, if this is permitted by the local regulations. Install
the drain hose to the floor drain.

Position all hoses free of kinks and with continuous inclination
(avoid sagging).

Edition 5, Revision 3 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 17

Agfa Company Confidential (Type 5270 / 100 / 105)

Installation / Startup DD+DIS076.04E

3.4 Connecting the Level Sensors

Figure 3 - 17

3.4.1 Replenisher tanks

Connect the level sensors on the Mainboard
(GS1) as follows:

Developer supply ST 71
Fixer supply ST 72
Anti-algae level ST 79

Figure 3 - 18

NOTE:
Call up the program <Service Settings /
Dev Fix SuppCond> and <Service Settings
/ Algcid SuppCond> and adjust the
connected level sensor accordingly (see
Chapter 6.6).

Replenisher tanks

Contents Type ABC Code Contents Type ABC Code

2 x 30 l 8186 / 701 FJ1QL 2 x 80 l 8186 / 101 F98XW

For safety reasons the machine panels can only be opened with tools
(screwdriver) and therefore the operator has no access to the inside of the
machine.

For this reason it is not permitted to place 30 l replenisher tanks inside
the film processor.

Chapter 3 / 18 Classic E.O.S. / Classic E.O.S. CL Edition 5, Revision 3
(Type 5270 / 100 / 105) Agfa Company Confidential

DD+DIS076.04E Installation / Startup

3.4.2 Mixer

Figure 3 - 19

Connect the communication cable of the
chemical Mixer (20 m long),
CM+9.5280.3030.1, on the GS1/ST 66.

NOTE:
Select the following option in the program

<Service Settings / [MIXER COND / Mixer
conn.: = YES> (see Chapter 6.6).

3.4.3 Waste tanks

Figure 3 - 20

Figure 3 - 21

Edition 5, Revision 00 Classic E.O.S. Chapter 3 / 19

Installation / Startup DD+DIS076.04E

3.5 Daylight / Darkroom Installation (only Stand-Alone Version Type 5270/100)

3.5.1 Machine in daylight, film feed in darkroom

Installation at the wall opening
Darkroom Daylight

Film feed

Dimensions in mm (inch)

Figure 3 - 22

Film output (wire chute)

A 60° chamfer must be

provided on the wall opening.

Wall

Wall base

Light seal
(foam rubber – by the meter)
Order no. CM+0.000.1424.4

Wall opening:

Dimensions in mm (inch)

Chapter 3 / 20 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

Figure 3 - 23

Wall

Wall base

Wall opening

Edition 5, Revision 00 Classic E.O.S. Chapter 3 / 21

Installation / Startup DD+DIS076.04E

Installation with light tight wall

Darkroom Daylight

Film feed

Dimensions in mm (inch)

Figure 3 - 24

A 60° chamfer must be

provided on the wall opening.

Wall

Light tight wall

Film output (wire chute)

Wall base

Light seal
(foam rubber – by the meter)
Order no. CM+0.0000.1424.4

Chapter 3 / 22 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

Wall opening

Dimensions in mm (inch)

Wall

Wall overlap

Wooden board, 20 mm with

opening

Figure 3 - 25

This installation version requires a light­tight wall.

See 3.5.3, Light tight wall

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Installation / Startup DD+DIS076.04E

3.5.2 Machine in darkroom, film output in the daylight

Daylight Darkroom

Film feed

Dimensions in mm (inch)

Figure 3 - 26

Wall

A 60° chamfer must be

provided on the wall opening.

Light tight wall

Film output (wire chute)

Light seal
(foam rubber – by the meter)
Order no. CM+0.0000.1424.4

Wall base

Chapter 3 / 24 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

Wall opening

Dimensions in mm (inch)

Figure 3 - 27

Wall

Overlap wall / light tight wall

at least 5 cm on all sides

Wooden board, 20 mm with

opening

This installation version

requires a light-tight wall.
See 3.5.3, Light tight wall

Edition 5, Revision 00 Classic E.O.S. Chapter 3 / 25

Installation / Startup DD+DIS076.04E

3.5.3 Light tight wall

Coverage of a wall opening of up to
140 cm x 90 cm is possible.

Dimensions in mm (inch)

Figure 3 - 28

AGFA GEVAERT
does not supply the light tight wall
(wooden board) required for the
installation of a film processor!

Chapter 3 / 26 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

Installation / Startup DD+DIS076.04E

4 Operation Startup (SN higher than 2200 and Type 5270/105)

4.1

Preparing the startup procedure

For startup procedures up to SN 2200 refer to Chapter 5 "„Operation Startup
(SN up to 2200)".

1. Switch off the machine and disconnect the mains plug.

2. Mount the side panels.

3. Rinse all machine tanks.

4. Do not splash on any other parts (electrical parts)!

5. Rinse the racks well.

4.2 Adapting the mains supply

The machine can be connected to a supply voltage of 200 - 240 V without adaptation.
The machine works at a mains frequency of 50 Hz as well as 60 Hz (frequency independent).

Chapter 3 / 28 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

4.3 Filling the developer and fixer tanks

Close the shut-off valves in the developer / fixer / water tanks.

TANK CAPACITIES DEVELOPER TANK FIXER TANK 1 FIXER TANK 2

Liter (l) 8.8 10.0 5.8

Level marking

Figure 3 - 29

NOTE:

Mix the chemicals for the developer and fixer
according to the prescription in a separate
container or in the mixer!

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Installation / Startup DD+DIS076.04E

4.4 Switch on the Machine

- The machine executes a RESET (no BASEINIT) after switching on.

- All data in the EEPROM (also customer specific data) is kept.

- The machine checks tank contents developer / fixer / water and refills if necessary.

- Once developer, fixer, and water tank have reached the required level, all circulation

pumps will be triggered. After the water level has been reached the drive motor runs with
standby speed (50 cm/min) during the heating phase. This also applies if the setting in the
program <Service Settings / Drive On Mode is set on FILM.

- After the process cycle end (all IR heaters switch OFF) the machine goes back to the

warm-up phase!

4.4.1 Setting time and date in the "Service Settings" program

First adjust the time in the programs "Service Settings".

Figure 3 - 30

Figure 3 - 31

x Select the dialog "Set Date/Time" in

the "Service Settings" program.
To get from "Service" to

"InfoCounters" press the keys

-and
simultaneously in "Service" and hold
them for at least 3 sec.

x Press the key. The

setup dialog opens.

x Use the

keys

to select the date first.

x Confirm the setting with

.

Chapter 3 / 30 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

x Then adjust the time again with the

keys.

x Confirm the settings with

.

x If you want to cancel a setting press

the

key.

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 31

Installation / Startup DD+DIS076.04E

4.4.2 Resetting the service interval

To ensure that the machine starts a new service interval after the installation, the service
indicator must be reset.

x Select the "Service Settings"

program and then the dialog
"Maintenance".

To get from "Service" to
"InfoCounters" press the keys

Figure 3 - 32

and

Figure 3 - 33

simultaneously
in "Service" and hold them for
at least 3 sec.

Use the

keys to ensure that the "Service
Indic." dialog flashes.

x Press the key.

The window for the service
indicator opens.

x Use the

keys to set the service
indicator "ON".

Chapter 3 / 32 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

Press the key
to confirm the input.

As soon as the service interval
has expired a message will be
displayed.

x Press the

Figure 3 - 34

keys to change to the dialog
"Reset ServIndic.".

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 33

Installation / Startup DD+DIS076.04E

x Press the key.

A dialog box opens and the

Figure 3 - 35

service indicator can be reset.
Use the

keys to select "YES".

x Press the

confirm the input.

The service interval has been
reset.

key to

Chapter 3 / 34 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

After first installation all other options must be set up in the "Service Settings" program. Use the following graphic.

DD+DIS076.04E Installation / Startup

4.4.3 Setting all options in the "Service Settings" program (Software Version MEOS 1201)

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 35

Figure 3 - 36

Installation / Startup DD+DIS076.04E

Chapter 3 / 36 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

4.4.4 Calibrating the supply rates of developer and fixer pumps

The supply rate of the developer and fixer replenisher pumps must always

be adjusted during the first installation.

x Hold a measuring glass (250

ml) under the removed elbow
of the replenisher hose for
developer/fixer.

Figure 3 - 37

Figure 3 - 38

x Go to the program "Test &

Adjust" and select the dialog
"DEV Pump CAL" or "FIX
Pump CAL".

To get from "Service" to
"InfoCounters" press the keys

and

simultaneously
in "Service" and hold them for
at least 3 sec.

x Press the

key.

Afterwards the "Start Test?"“

Figure 3 - 39

question is displayed.

x Press the

key
and wait for 30 s during which
the pump pumps replenisher

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 37

Installation / Startup DD+DIS076.04E

into the measuring glass.

x After the 30 s check the

supplied amount in the glass.

Figure 3 - 40

Chapter 3 / 38 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

x Enter the value in the value

field using the

The NOMINAL supply rate is then obtained automatically by adaptation of
the supply interval.

4.4.5 Execute a Teach In

As the current values depend on the actually applied supply voltages,
they must be read in via the “Teach In”.

Figure 3 - 41

Figure 3 - 42

keys.

x Press the

key
to confirm the input.
The machine accepts the
value and returns to the dialog
"DEV Pump CAL".

x Repeat the individual steps for

the fixer pump calibration.

The “Teach In” procedure must be completed to be able to exit the dialog.

x Go to the program "Test &

Adjust" and select the dialog
"Teach In".

To get from "Service" to
"InfoCounters" press the keys

Figure 3 - 43

-and

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 39

Installation / Startup DD+DIS076.04E

simultaneously in "Service"
and hold them for at least 3
sec.

Chapter 3 / 40 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

x Press the key.

This is followed by a

Figure 3 - 44

message.
You are prompted to start the

measuring cycle.

Figure 3 - 45

Figure 3 - 46

x Press the

key.
Now the individual voltages

and currents of the loads in
the machine are measured
one after the other.

The first measurement is
carried out and then the result
is displayed.

x Press the

key
to save the measurement.

The program changes to the
next measuring cycle.

x Proceed accordingly for all

further displayed
measurements.

Once all measurements have
been saved, a message
informs about the end of the
"Teach In" procedure.

Figure 3 - 47

x Press the

key
to exit the "Teach In".

The program returns to the
menu "Test & Adjust".

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Installation / Inbetriebnahme DD+DIS324.00D

Register 3 / 42 Classic E.O.S. (Typ 5270/100/105) Ausgabe 5, Revision 00

DD+DIS076.04E Installation / Startup

4.4.6 Overview of the program "Test & Adjust" (Software Version MEOS 1201)

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 43

Figure 3 - 48

Installation / Startup DD+DIS076.04E

Chapter 3 / 44 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00

DD+DIS076.04E Installation / Startup

4.4.7 Resetting infocounters Deleting the infocounters after an installation or maintenance may be

useful, since film, developer and fixer consumption between the
maintenance intervals may provide information about the condition of the
processor, and developer and fixer, to be expected.
Deleting the infocounters also deletes the temporary data about the
machine!

x The following temporary data will no longer be available:

consumed developer solution

- consumed fixer solution

- processed film

Figure 3 - 49

x Press the key

together with the

key for at least

3 s.
The software switches to the

"Service" program: The
"InfoCounters" menu is
flashing.

x Confirm the "InfoCounters"

menu with the
key.

x Change to the "InfoCounter"

dialog.

x Confirm the "InfoCounters"

dialog with the
key.

Edition 5, Revision 00 Classic E.O.S. (Type 5270/100/105) Chapter 3 / 45

Figure 3 - 50

4.4.8 Important settings in the "Settings" program

Proceed according to the User Manual or the graphic "Overview of program settings" in the
section

4.4.10.

x Press the key.

The setup dialog opens. "No"
is flashing.

x Press one of the

keys. The flashing display
changes from "No" to "Yes".

x Confirm the setting with

.

Chapter 3 / 46 Classic E.O.S. (Type

Installation / Startup DD+DIS076.04E

Chapter 3 / 48 Classic E.O.S. (Type 5270/100/105) Edition 5, Revision 00