Adams Rite EX80-L313, EX80-L335, EX80-L628, EX80-M313, EX80-M335 Installation Instructions

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Adams Rite EX80-L313, EX80-L335, EX80-L628, EX80-M313, EX80-M335 Installation Instructions

EX80 Dummy Pushbar

with monitoring switches

Preparation Guide and Installation Instructions

Box Contents

EX80 Dummy Pushbar

Back Bar

Filler Plate

Active Push Bar

Mounting Hardware Kit

Mounting End Cap Kit

Strain Relief Kit

Inactive Blocking Bracket Kit

Recommended Installation Tools

Safety glasses

Measuring tape

Level

Pencil

Power drill

Drill bits: 5/32”, 3/8”

Center punch

Phillips screw driver

IMPORTANT NOTE 1: All work must be performed to applicable building, regulatory and lifesafety codes. Please consult local Authority Having Jurisdiction (AHJ) for more information.

IMPORTANT NOTE 2: The Americans with Disabilities Act (ADA) guidelines specify door hardware be installed 34”minimum and 48” maximum above the finished floor

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Sizing the Device

Standard Door Widths and Mounting Hole Spacing

Device Length

Regular (R)

Midlength (M)

Long (L)

 

 

 

 

Standard Door

 

 

 

Width

36”

42”

48”

No Cut Required

 

 

 

Minimum Door

 

 

 

Width Device Can

30”

30”

42”

Support

 

 

 

“B”

NOTE: All EX Series Devices are sized at the factory for 5/8” frame stop in narrow stile aluminum applications.

1.DETERMINE cut off dimension “B” Back Bar extrusion length by subtracting 3-7/8” from door opening width.

2.MARK cut off line “B” on Filler Plate and Back Bar.

3.REMOVE Filler Plate from Back Bar and CUT along lines on both pieces. REPLACE Filler Plate into Back Bar.

IMPORTANT NOTE: Do not cut Active Push Bar

Page | 2

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techsupport.adamsrite@assaabloy.com

 

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Measuring the Backset

NOTE: Backset is always measured at the door centerline, and not edge.

Cylinder

Flat

Radius

Bevel

The backset required by this Dummy Pushbar is 1-3/64”

Page | 3

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techsupport.adamsrite@assaabloy.com

 

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Preparing the Inside of the Door (LHR Shown)

1.DETERMINE and MARK the applicable bar height centerline (horizontal line) of the exit device on the interior of the door.

2.DETERMINE and MARK the 1-3/64” required backset.

3.DETERMINE and MARK the location of the latch end mounting holes by using the bar height centerline of the exit device and the backset centerline (vertical line) of the door.

4.DETERMINE and MARK the hinge side preparation using dimension “A” as shown in the “Standard

Door Widths and Mounting Hole Spacing” chart below.

5.IF standard door widths, as shown in the chart below, are not being used, THEN CUT to proper length using Sizing the Device section on page 2.

6.MARK, CENTER PUNCH, DRILL all holes.

Standard Door Widths and Mounting Hole Spacing

Device Length

Regular (R)

Midlength (M)

Long (L)

 

 

 

 

Standard Door

36”

42”

48”

Opening Width

 

 

 

Dimension “A”

33–3/8”

39–3/8”

45–3/8”

 

 

 

 

NOTE:

The backset required by this Dummy Pushbar is 1-3/64”

Drill 5/32”dia pilot holes for pan head self-tapping screws, 2 places

Bar Height

Centerline

 

 

Drill 3/8” dia hole

 

 

for monitoring

 

 

switch wires

Drill 5/32”dia pilot holes

Backset 1-3/64”

 

for flat head self-tapping screws, 2 places

Page | 4

P 800.872.3267 F 800.232.7329

E

techsupport.adamsrite@assaabloy.com

 

www.adamsrite.com

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