EX80 Dummy Pushbar
with monitoring switches
Preparation Guide and Installation Instructions
Box Contents
EX80 Dummy Pushbar
Back Bar
Filler Plate
Active Push Bar
Mounting Hardware Kit |
Mounting End Cap Kit |
Strain Relief Kit |
Inactive Blocking Bracket Kit |
Recommended Installation Tools
Safety glasses |
Measuring tape |
Level |
Pencil |
Power drill |
Drill bits: 5/32”, 3/8” |
Center punch |
Phillips screw driver |
IMPORTANT NOTE 1: All work must be performed to applicable building, regulatory and lifesafety codes. Please consult local Authority Having Jurisdiction (AHJ) for more information.
IMPORTANT NOTE 2: The Americans with Disabilities Act (ADA) guidelines specify door hardware be installed 34”minimum and 48” maximum above the finished floor
P 800.872.3267 F 800.232.7329 E techsupport.adamsrite@assaabloy.com www.adamsrite.com
Sizing the Device
Standard Door Widths and Mounting Hole Spacing
Device Length |
Regular (R) |
Midlength (M) |
Long (L) |
|
|
|
|
Standard Door |
|
|
|
Width |
36” |
42” |
48” |
No Cut Required |
|
|
|
Minimum Door |
|
|
|
Width Device Can |
30” |
30” |
42” |
Support |
|
|
|
“B”
NOTE: All EX Series Devices are sized at the factory for 5/8” frame stop in narrow stile aluminum applications.
1.DETERMINE cut off dimension “B” Back Bar extrusion length by subtracting 3-7/8” from door opening width.
2.MARK cut off line “B” on Filler Plate and Back Bar.
3.REMOVE Filler Plate from Back Bar and CUT along lines on both pieces. REPLACE Filler Plate into Back Bar.
IMPORTANT NOTE: Do not cut Active Push Bar
Page | 2 |
P 800.872.3267 F 800.232.7329 |
E |
techsupport.adamsrite@assaabloy.com |
|
www.adamsrite.com |
Measuring the Backset
NOTE: Backset is always measured at the door centerline, and not edge.
Cylinder
Flat
Radius
Bevel
The backset required by this Dummy Pushbar is 1-3/64”
Page | 3 |
P 800.872.3267 F 800.232.7329 |
E |
techsupport.adamsrite@assaabloy.com |
|
www.adamsrite.com |
Preparing the Inside of the Door (LHR Shown)
1.DETERMINE and MARK the applicable bar height centerline (horizontal line) of the exit device on the interior of the door.
2.DETERMINE and MARK the 1-3/64” required backset.
3.DETERMINE and MARK the location of the latch end mounting holes by using the bar height centerline of the exit device and the backset centerline (vertical line) of the door.
4.DETERMINE and MARK the hinge side preparation using dimension “A” as shown in the “Standard
Door Widths and Mounting Hole Spacing” chart below.
5.IF standard door widths, as shown in the chart below, are not being used, THEN CUT to proper length using Sizing the Device section on page 2.
6.MARK, CENTER PUNCH, DRILL all holes.
Standard Door Widths and Mounting Hole Spacing
Device Length |
Regular (R) |
Midlength (M) |
Long (L) |
|
|
|
|
|
|
Standard Door |
36” |
42” |
48” |
|
Opening Width |
||||
|
|
|
||
Dimension “A” |
33–3/8” |
39–3/8” |
45–3/8” |
|
|
|
|
|
NOTE:
The backset required by this Dummy Pushbar is 1-3/64”
Drill 5/32”dia pilot holes for pan head self-tapping screws, 2 places
Bar Height
Centerline
|
|
Drill 3/8” dia hole |
|
|
|
for monitoring |
|
|
|
switch wires |
|
Drill 5/32”dia pilot holes |
Backset 1-3/64” |
||
|
for flat head self-tapping screws, 2 places
Page | 4 |
P 800.872.3267 F 800.232.7329 |
E |
techsupport.adamsrite@assaabloy.com |
|
www.adamsrite.com |