Adams Rite 4600-01-511-03, 4600-01-511-10B, 4600-01-511-32, 4600-01-511-32D, 4600-01-512-03 Installation Instructions

STILE PREPARATION

1

STRIKE PREPARATION

DOOR
VERTICAL

C'SNK FOR #10
FLAT HD SCREW
2 PLS

.080

4.645

5.375

1.447

C

L

ALUMINUM FRAME

.218

C

L

STRIKE PLATE

2101 STRIKE PLATE

SHOWN

C

OF

L

CYLINDER

OF

2 15/32"

INSTALLATION OF STRIKE

- INSERT MOUNTING BACK PLATE BEHIND JAMB AND FASTEN WITH
#10 FLAT HEAD SCREWS.

- INSERT TRIM BOX WITH 2101 STRIKE PLATE AND FASTEN WITH
#10 FLAT HEAD SCREWS TO BACK PLATE AS SHOWN.

BEVEL TABS ADJUSTMENT

2

- ROTATE BEVEL TABS TO DESIRED HANDING.
USING THE BEVEL ADJUSTMENT ALLOWS THE FLAT.
FACEPLATE TO WORK IN BEVEL STILES

RHR BEVEL

AVAILABLE FACEPLATES

FLAT

RADIUS

RADIUS WEATHER STRIP

Adams Rite Manufacturing Co.

260 Santa Fe Street,

Pomona, CA 91767

Phone: [phone]

Fax: [phone]

www.adamsrite.com

FLAT or RADIUS

4600 INSTALLATION INSTRUCTION W/ 2190

80-0180-417

LHR BEVEL

6.885

1.594

C

CYLINDER

4x,

R.156

1.010

FOR RADIUS FACEPLATE
WITH WEATHERSEAL ONLY !

- WITH A SMALL FLAT HEAD
SCREWDRIVER, PRY OFF
BEVEL TABS AS SHOWN.

Rev.

OF

L

.325

4.969

INSTALL RIVNUT

C

5/32" OFFSET

(SEE STEP-8)

1 1/4"

3.025
1/4"

3.634

4.059

2x,

ONE WALL

TOOLS NEEDED:

- 5/64 ALLEN WRENCH

- 3/32 ALLEN WRENCH

- 1/8 ALLEN WRENCH

- 5/32 DRILL BIT (.156 Ø)

- 3/16 DRILL BIT (.187 Ø)

- 1/4 DRILL BIT (.250 Ø)

- 7/32 DRILL BIT (.218 Ø)

- 1/4 DRILL BIT (.250 Ø)

- 7/8 DRILL BIT (.875 Ø)

- 1-1/4 DRILL BIT (1.25 Ø )

.938

1/4"

3

1-1/2" BACKSET

SHOWN

#6 x1/2"
BOLT SCREW

RIVNUT INSTALLATION FOR
SINGLE OR DUAL LEVERS
ON ALUMINUM STILE

7/32"

ONE WALL7/8"

1.175

4.952

.344

MONITOR OPTION:

ONE WALL

3/8"

7/32"

ONE WALL

.606

DUAL LEVER OPTION:
Ø3/16" THRU BOTH WALL
C'SINK FOR #6 FLAT HD SCREW
ON THE INSIDE FOR SECURING
THE BOTTOM END CAP

4x,

- MARK A VERTICAL REFERENCE LINE 5/32" BEHIND THE BACKSET CENTER LINE.

- APPLY STICK ON TEMPLATE OVER CYLINDER BACKSET CENTER LINE.
REFERENCE 5/32" OFFSET TO CLEAR STOP ON FRAME.

- CENTER PUNCH ALL HOLES.

- DRILL HOLES AT CENTER PUNCH LOCATIONS. REMOVE TEMPLATE.

- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS.

TO CHANGE THE HANDING
ON LATCH BOLT:

- DEPRESS THE LATCHBOLT UNTILBOLT SCREW CAN BE
SEEN THROUGH CASE HOLE. (1-1/2" BACKSET ONLY).

- REMOVE BOLT SCREW AND ORIENT LATCH BOLT TO
THE OPPOSITE HAND.

- DEPRESS THE LATCH BOLT UNTIL THE COUNTERSINK
HOLE ON THE LATCH BOLT CAN BE SEEN THROUGH THE
CASE HOLE AS SHOWN IN FIG.1.

- REINSERT BOLT SCREW AND TIGHTEN TO 22-27 IN-LB.

3a

#1-64 x 1/4"
FLAT HEAD SCREW

LATCH
BOLT

Date:ECN: 11735

1-1/8 BACKSET

1-1/2 BACKSET

12/17/10

5/32" OFFSET

(SEE STEP-9)

3.025

2.347

3.634

4.059

THRU BOLT OPTION:

THRU BOTH WALL

FIG.1

THRU BOLT INSTALLATION
FOR DUAL LEVERS ON
WOOD/HOLLOW METAL DOOR

1 1/4"

.938

3/16"

.344

.938

3/16"

4x,

.542

- YOU WILL ALSO HAVE TO RE-ORIENT
THE INTER-CONNECT CAM:

a) LOOSEN THE #6-32 FLAT HEAD SCREW
AT THE BOTTOM OF THE LOCK.

b) ROTATE THE INTER-CONNECT CAM
TO THE SAME DIRECTION AS THE
LATCH BOLT BEVEL.

RETIGHTEN THE #6-32 FLAT HEAD
SCREW TO COMPLETE THE
OPERATION.

TO BLOCK HOLDBACK FEATURE

3a

- INSTALL #1-64 x 1/4" FLAT HEAD
SCREW INTO CASE AS SHOWN
BEFORE INSTALLING IN DOOR.

FOR APPLICATION THAT REQUIRE

3b

RETRACTION OF THE DEADBOLT

.968

MONITOR OPTION:

.298

DUAL LEVER OPTION:
Ø3/16" THRU BOTH WALL
C'SINK FOR #6 FLAT HD SCREW
ON THE INSIDE FOR SECURING
THE BOTTOM END CAP

AND DEADLATCH FROM BOTH
SIDES OF THE DOOR.

- REMOVE THE INTER-CONNECT
CAM, AND INSTALL THE OPTIONAL
DOUBLE INTER-CONNECT CAM.

INSTALLATION INSTRUCTIONS

Page of13

7/32"

7/8"

ONE WALL

1.175

3/8"

ONE WALL

4x,
ONE WALL

DOUBLE INTER­CONNECT CAM
(P/N 27-0268)

7/32"

b

BEVELED
SIDE SHOULD
FACE THE SAME
DIRECTION AS THE
INTER-CONNECT
CAM

INTER-CONNECT

3b

Appvd: BC

CAM

1.340

6.375

2x, #10-32
ONE WALL

LATCH
BOLT

BACK VIEW

Date: 03/05/11

#6-32
FLAT HD
SCREW

a

6.874

174.60

.980

24.89

5.80

147.32

"B"

"A"

.476

12.09

.750

19.05

1.004

25.49

1.362

34.59

2.856

72.54

BACKSET "A" DIM . "B" DIM .

1-1/8" 1.12 1.76
1-1/2" 1.50 2.13

1.587

40.31

1.737

44.12

3.200

81.28

.688

17.48

STRIKE PLATES ARE SHOWN
AT FRONT SIDE FOR CLARITY

C

OF CYLINDER

L

2 15/32"

62.69

C

OF

L

STRIKE
PLATE

INSIDE
LOCK
STILE
WALL

FOR TRADITIONAL MOUNTING INSTALLATIONS

4

- MEASURE THE DEPTH FROM THE BACK OF THE LOCK STILE
TO THE INSIDE WALL OF THE LOCK STILE.

- MATCH THE DISTANCE FROM THE FACE OF MOUNTING
PLATE TO END OF BOTH TUBE SPACERS.

- USE 3/16" HEX KEY FOR FINE ADJUSTMENT.

MATCH MEASURED

DISTANCE

3/16"
HEX KEY

ADJUST
TUBE
SPACERS
EQUALLY

FOR MOUNTING TAB INSTALLATIONS

5

-REMOVE TOP AND BOTTOM FLAT HEAD UNDERCUT
SCREW #8-32 x 1/4"AS SHOWN.THEN REMOVE YOKE.
(MOUNTING TABS NOT INCLUDED).

FLAT HD UNDERCUT SCREW
#8-32 x 1/4"

YOKE

.626

15.89

INSTALLING LOCK TO THE BACK OF THE STILE

- INSERT LOCK ASSEMBLY INTO LOCK STILE THRU CUTOUT.

6

- INSTALL AND FASTEN TWO (2) FLAT HEAD SCREWS
#10-32 x 1-7/8" TO SECURE THE LOCK ASSEMBLY ON STILE.

- INSTALL CYLINDER AND SECURE WITH SET SCREWS.

7

- INSTALL FACE PLATE.

FLAT HD

SCREW

#10-32 x 1-7/8"

CYLINDER
SET SCREWS

FACE

PLATE

2 EA.

Adams Rite Manufacturing Co.

260 Santa Fe Street,

Pomona, CA 91767

Phone: [phone]

Fax: [phone]

www.adamsrite.com

4600 INSTALLATION INSTRUCTION W/ 2190

80-0180-417

CYLINDER

SET SCREW

TR* = A - B

TOLERANCE: ±.060

*

"TR" is trim ring length

"A" is cylinder height (less

shoulder but including cam)

"B" is one-half of door thickness

TR

CYLINDER

TRIM RING

DOOR STILE

A

LOCK CASE

CAM

C

DOOR

L

B

ADJUSTABLE BACKSET (5/32") TO OFFSET ESCUTCHEON. OPTIONAL MONITORING SWITCH INSTALLATION

8

-LOOSEN THE TWO #4-40 FLAT HEAD SCREW SECURING THE ADJUSTABLE COVER
ON THE BACK OF THE TRIM CARTRIDGE UNTIL YOU CAN SLIDE THE ADJUSTABLE
COVER UNDER THE SCREW HEAD.

- PUSH THE ADJUSTABLE COVER TOWARD THE NOSE EDGE OF THE DOOR UNTIL
IT STOPS.

- RE-TIGHTEN THE TWO #4-40 FLAT HEAD SCREW DOWN TO SECURE THE
ADJUSTABLE COVER IN PLACE.

NOSE EDGE
OF THE DOOR

FLAT HD SCREW

#4-40 x 1/4"

TRIM

CARTRIDGE

ADJUSTABLE
COVER

OR

A

Rev.

C

ECN: 11735

Date:

NOSE EDGE
OF THE DOOR

12/17/10

9

INSTALLED MONITOR SWITCH AS SHOWN IN DETAIL-A
WITH TWO M1.6x.35mm PAN HEAD SCREW.

MICRO SWITCH

#M1.6x3.5mm
PAN HD SCREW

DETAIL-A

MONITOR WIRING INSTRUCTIONS

MONITORED TRIM CONTAINS AN INTER NALLY MOUNTED SWITC H. THIS SWITCH IS
ACTIVATED WH EN THE HANDLE IS ROTATED TO UNLOCK P OSITION.
ALL UNUSED LEADS FROM THE MONITOR SWITCH MUST BE TERMINATED.

Com mon contact - Bl ack
Normally Open contact (N.O .) - White
Normally Closed contact (N.C.) - Red
Maximum switching current - 0.1 Amps @ 125 VAC
( choose N.O. or N.C. for monitoring )

EXAMPLE WIRING DIAGRAM WITH N.O. MONITORING

4600
Monitor

Black

White

Red

Access
Control
System

X

Black = Common
White = N.O. contact (Dry)
Red = N.C. contact (Dry)
Unused wires must be cut such that no
exposed wire will touch an y metallic s urface

INSTALLATION INSTRUCTIONS

Page of23

Appvd: BC

Date: 03/05/11

11

INSTALLING TRIM TO STILE

- INSERT DRIVE SPINDLE INTO EACH TRIM BODY
PRIOR TO MOUNTING.

- MOUNT THE TRIM BODY TO THE STILE
USING (2) #10-32 x 7/8" FLAT HEAD SCREWS.

- **INSERT 3/16"x9/16" DOWEL PIN AS SHOWN TO LOCK
HANDLE FOR DUMMY HANDLE OPTION.

- SLIDE THE COVER ONTO THE TRIM BODY FROM
THE TOP.

- INSERT SHAFT THRU THE HOLE ON THE COVER
AND THE OUTPUT ON TRIM BODY.
THE GROOVE ON THE SHAFT FACES OPPOSITE THE
LATCH BOLT.
TIGHTEN THE SET SCREW WITH A 3/32" ALLEN
WRENCH TO SECURE THE SHAFT AS SHOWN
IN FIG. 2.

- INSTALL TOP CAP USING (2) #4-40 x1/4" FLAT
HEAD SCREWS .

- PUSH THE COVER UP FLUSH WITH THE
TOP CAP, INSTALL BOTTOM CAP USING
(1) #6-32 x 1/4" FLAT HEAD SCREWS.

INSTALLING SAFETY SCREW TO
SECURE OUTSIDE TRIM

- REPEAT STEP-11.

- INSERT #6-32 x 2" FLAT HEAD SCREW THROUGH
3/16" HOLE ( AS SHOWN IN STEP-1 STILE PREP)
THROUGH THE STILE AND FASTEN TO THE
OUTSIDE BOTTOM END CAP.

3/32"
ALLEN
WRENCH

GROOVE
OPPOSITE
LATCH BOLT

FIG. 2

FLAT HD SCREW

#6-32x2"

TOP CAP

FLAT HD SCREW
#4-40 x1/4" (2) EA

COVER

DRIVE SPINDLE
(**NOT REQUIRE FOR
DUMMY HANDLE OPTION)

SET SCREW
#10-32 x 3/16"
(3/32" ALLEN WRENCH)

SHAFT

DOWEL PIN, 3/16" x 9/16"
(** INSERT PIN AS SHOWN
FOR DUMMY HANDLE OPTION)

FLAT HD SCREW
#10-32 x 7/8" (2) EA.

BOTTOM CAP

FLAT HD SCREW
#6-32 x1/4" (1) EA.

INSTALLING HANDLE

12

- INSERT WASHER THEN INSERT HUB OVER SHAFT.
ON MODELS 2190-01, 2190-02, 2190-03, THE HUB IS FACTORY INSTALLED.
REMOVE LOCK SCREW WITH 1/8" ALLEN WRENCH AND PROCEED TO
NEXT STEP.

- INSTALL HANDLE OVER THE HUB WITH THE HOLE ALIGNED WITH
THE HOLE ON THE HUB.

NOTE: THE SHAFT DETENT SHOULD BE ALIGNED WITH THE LOCKING SCREW.

- MOVE THE HANDLE IN UNTIL IT IS AGAINST THE TRIM COVER.

- FASTEN THE LOCK SCREW 26-0933 TO SECURE THE HANDLE
WITH 1/8"ALLEN WRENCH.

SHAFT DETENT

HUB
WASHER

LOCK SCREW
26-0933
(1/8" ALLEN
WRENCH)

HANDLE

LATCH HOLD BACK FEATURE

- IN THE LOCK POSITION, INSERT KEY,
TURN KEY 180° TO RETRACT THE
DEADBOLT.

- TURN KEY 315° TO RETRACT THE
LATCHBOLT.

- HOLD IN THIS POSITION AND PUSH
DOWN THE HOLD BACK BUTTON TO
RETAIN LATCHBOLT.

- RETURN KEY TO NEUTRAL POSITION
AND REMOVE KEY.

KEY OR
THUMB TURN

HOLD BACK
BUTTON

DEADBOLT

LATCH BOLT

TO RELEASE HOLD BACK

- INSERT KEY, TURN KEY OR THUMB
TURN ABOUT 135° AND HOLD.

- PUSH UP THE HOLD BACK BUTTON
TO RELEASE THE LATCH BOLT.

- RETURN KEY TO THE NEUTRAL
POSITION AND REMOVE KEY.

HOLD BACK

BUTTON
PUSH
DOWN

TEST OPERATION

- EXTEND DEADBOLT WITH KEY OR
THUMBTURN.

- PUSH DOWN ON INTERIOR LEVER.
THE DEADBOLT AND LATCH SHOULD
FULLY RETRACT.

- IF LATCH ONLY RETRACTS - REFER
TO STEP 4 FOR INTER-CONNECTION
CONFIGURATION.

- IF NEITHER RETRACT - REFER TO STEP
11 FOR DRIVE SPINDLE INSTALLATION.

- PUSH DOWN ON EXTERIOR LEVER ­ THE LATCH ONLY SHOULD RETRACT.

HOLD BACK
BUTTON

PUSH
UP

HANDING CONFIGURATION

5 - LH/LHR (CLOCKWISE)
6 - RH/RHR (COUNTER CLOCKWISE)

#4-40x1/4"
SCREW

COUNTER
CLOCKWISE

CLOCKWISE

COVER

#4-40x1/4"
SCREW

:

SLIDE RETURN
SPRING

MONITOR
SLIDE

CLOCKWISE
ROTATION

DIRECTION
RACK
POSITION

DRIVE
GEAR

COUNTER-CLOCKWISE
ROTATION

INSTRUCTIONS FOR

CHANGING THE HANDING

- REMOVE BOTH #4-40x1/4" SCREWS
AND THE COVER. (HOLD THE
MONITOR SLIDE DOWN TO KEEP IT
FROM POPPING OUT OF PLACE BY THE
SLIDE RETURN SPRING)

- REMOVE AND FLIP THE
DIRECTION RACK. MAKE SURE THE
DRIVE GEAR STAY IN THE POSITION
AS SHOWN.

- REINSTALL COVER AND SECURE
WITH THE TWO #4-40 SCREWS.

PRODUCT MUST BE INSTALLED

ACCORDING TO ALL APPLICABLE

BUILDING AND LIFE SAFETY CODES

Adams Rite Manufacturing Co.

260 Santa Fe Street,

Pomona, CA 91767

Phone: [phone]

Fax: [phone]

www.adamsrite.com

4600 INSTALLATION INSTRUCTION W/ 2190

80-0180-417

Rev.

C

ECN: 11735

Date:

12/17/10

INSTALLATION INSTRUCTIONS

Page of33

Appvd: BC

Date: 03/05/11