Loading...Yamaha YG6600D, EF6600DE, Yg6600de, EF4000DE, YG5200D User Manual
...
Generator
OWNER’S MANUAL
EF4000DE
EF5200DE
EF6600DE
YG4000D
YG5200D
YG6600D
YG6600DE
LIT-19626-01-15 |
7WV-28199-11 |
AE00002
INTRODUCTION
Congratulations on your purchase of your new Yamaha.
This manual will provide you with a good basic understanding of the operation and maintenance of this machine.
If you have any questions regarding the operation or maintenance of your machine, please consult a Yamaha dealer.
PRI-I.D. NUMBER:
MODEL
PRI-I.D.
CODE |
SERIAL No. |
790-060 |
AE00012
IDENTIFICATION NUMBER RECORDS
Record your Primary I.D., and serial numbers in the spaces provided, to assist you in ordering spare parts from a Yamaha dealer.
Also record and keep these I.D. numbers in a separate place in case your machine is stolen.
AE00011
MACHINE IDENTIFICATION
The machine serial number is stamped in the location as shown.
NOTE:
The first three digits of these numbers are for model identification; the remaining digits are the unit production number. Keep a record of these numbers for reference when ordering parts from a Yamaha dealer.
AE00022
EF4000DE/EF5200DE/EF6600DE
YG4000D/YG5200D/YG6600D/YG6600DE
OWNER’S MANUAL
© 2003 by Yamaha Motor Corporation, U.S.A. 1st Edition, August 2003
All rights reserved.
Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.
Printed in Japan.
P/N LIT-19626-01-15
NOTE:
9Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your engine and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
9This manual should be considered a permanent part of this engine and should remain with this engine when resold.
AE00032
w
PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE.
Particularly important information is distinguished in this manual by the following notations.
-
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
w
Failure to follow WARNING instructions could result in severe injury or death to the engine operator, a bystander, or a person inspecting or repairing the engine.
cC
A CAUTION indicates special precautions that must be taken to avoid damage to the engine.
NOTE:
A NOTE provides key information to make procedures easier or clearer.
AE00041 |
|
CONTENTS |
|
LIMITED WARRANTY (EFAND |
|
EDL-SERIES) ........................................ |
1 |
LIMITED WARRANTY (ECAND |
|
YG-SERIES) .......................................... |
2 |
LOCATION OF IMPORTANT LABELS.4 |
|
SAFETY INFORMATION....................... |
6 |
EXHAUST FUMES ARE |
|
POISONOUS ...................................... |
6 |
FUEL IS HIGHLY FLAMMABLE AND |
|
POISONOUS ...................................... |
6 |
ENGINE AND MUFFLER MAY |
|
BE HOT .............................................. |
6 |
ELECTRIC SHOCK PREVENTION.... |
7 |
CONNECTION NOTES ...................... |
8 |
CONNECTION.................................... |
8 |
EXTENSION CORD NOTES .............. |
8 |
CONTROL FUNCTION.......................... |
9 |
DESCRIPTION ................................... |
9 |
CONTROL BOX................................ |
11 |
OIL WARNING SYSTEM.................. |
13 |
ENGINE SWITCH............................. |
13 |
STARTER SWITCH.......................... |
13 |
AC SWITCH (N.F.B.) ........................ |
14 |
ECONOMY IDLE SWITCH ............... |
14 |
VOLTAGE ADJUSTER..................... |
15 |
G.F.C.I. RECEPTACLE .................... |
15 |
PRE-OPERATION CHECK ................. |
16 |
FUEL................................................. |
16 |
ENGINE OIL ..................................... |
17 |
GROUND (Earth).............................. |
18 |
BATTERY ......................................... |
18 |
OPERATION........................................ |
19 |
STARTING THE ENGINE................. |
19 |
APPLICATION RANGE .................... |
21 |
CONNECTION.................................. |
22 |
STOPPING THE ENGINE ................ |
24 |
PERIODIC MAINTENANCE ................ |
25 |
MAINTENANCE CHART .................. |
25 |
SPARK PLUG INSPECTION............ |
27 |
CARBURETOR ADJUSTMENT ....... |
27 |
ENGINE OIL REPLACEMENT ......... |
28 |
AIR FILTER ...................................... |
29 |
FUEL COCK ..................................... |
30 |
FUEL TANK FILTER......................... |
30 |
MUFFLER SCREEN AND SPARK |
|
ARRESTER ...................................... |
31 |
BATTERY ......................................... |
34 |
FUSE REPLACEMENT .................... |
35 |
G.F.C.I. RECEPTACLE TEST .......... |
35 |
TROUBLESHOOTING...................... |
36 |
STORAGE ........................................... |
40 |
DRAIN THE FUEL ............................ |
40 |
ENGINE ............................................ |
40 |
BATTERY ......................................... |
41 |
EXHAUST EMISSION CONTROL |
|
SYSTEM AND COMPONENTS........... |
42 |
SPECIFICATIONS ............................... |
43 |
DIMENSIONS ................................... |
43 |
ENGINE ............................................ |
43 |
GENERATOR ................................... |
43 |
WIRING DIAGRAM |
|
EF4000DE ........................................ |
44 |
EF5200DE ........................................ |
45 |
EF6600DE ........................................ |
46 |
YG4000D .......................................... |
47 |
YG5200D .......................................... |
48 |
YG6600D .......................................... |
49 |
YG6600DE........................................ |
50 |
BATTERY TRAY INSTALLATION ...... |
51 |
ENGINE HANGER INSTALLATION ... |
51 |
OPTIONAL PARTS INSTALLATION .. |
51 |
AE01119
YAMAHA MOTOR CORPORATION U.S.A.
EFAND EDL-SERIES GENERATOR LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha consumer generators purchased from an authorized Yamaha consumer generator dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
THE PERIOD OF WARRANTY Any new EFseries or EDL-series Yamaha Generator purchased for private, non-commercial use from an authorized Yamaha consumer generator dealer in the continental United States will
be warranted against defects in material or workmanship for a period two (2) years from date of purchase, subject to exclusions noted herein. Any Yamaha non-commercial
generator purchased and utilized for commercial or rental applications will be warranted for a period one (1) year from the date of purchase, subject to exclusions noted herein.
DURING THE PERIOD OF WARRANTY any authorized Yamaha consumer generator dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the product’s warranty period. All parts replaced under warranty become property of Yamaha Motor Corporation U.S.A.
GENERAL EXCLUSIONS from this warranty shall include any failures caused by:
a.Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts.
b.Abnormal strain, neglect, or abuse.
c.Lack of proper maintenance.
d.Accident or collision damage.
SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance.
THE CUSTOMER’S RESPONSIBILITY under this warranty shall be to:
1.Operate and maintain the generator as specified in the appropriate Owner’s Manual;
2.Give notice to an authorized Yamaha consumer generator dealer of any and all apparent defects within ten (10) days after discovery, and make the unit available at that time for inspection and repairs at such dealer’s place of business.
WARRANTY TRANSFER: To transfer the warranty from the original purchaser to any subsequent purchaser(s), it is imperative that the unit be inspected and registered for warranty by an authorized Yamaha consumer generator dealer. In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days after transfer. An inspection and registration fee will be charged for this service. In no case will the warranty be extended beyond the original period.
YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A.
Post Office Box 6555
Cypress, California 90630
– 1 –
YAMAHA MOTOR CORPORATION U.S.A.
ECAND YG-SERIES INDUSTRIAL GENERATOR LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha ECand YG-series generators purchased from an authorized Yamaha industrial generator dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
THE PERIOD OF WARRANTY for Yamaha ECseries and YG-series generators shall be one (1) year from the date of purchase.
DURING THE PERIOD OF WARRANTY any authorized Yamaha industrial generator dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the product’s warranty period. All parts replaced under warranty become property of Yamaha Motor Corporation U.S.A.
GENERAL EXCLUSIONS from this warranty shall include any failures caused by:
a.Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts.
b.Abnormal strain, neglect, or abuse.
c.Lack of proper maintenance.
d.Accident or collision damage.
SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance.
THE CUSTOMER’S RESPONSIBILITY under this warranty shall be to:
1.Operate and maintain the diesel generator as specified in the appropriate Owner’s Manual;
2.Give notice to an authorized Yamaha industrial generator dealer of any and all apparent defects within ten (10) days after discovery, and make the unit available at that time for inspection and repairs at such dealer’s place of business.
WARRANTY TRANSFER: To transfer the warranty from the original purchaser to any subsequent purchaser(s), it is imperative that the unit be inspected and registered for warranty by an authorized Yamaha industrial generator dealer. In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days after transfer. An inspection and registration fee will be charged for this service. In no case will the warranty be extended beyond the original period.
YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A.
Post Office Box 6555
Cypress, California 90630
– 2 –
WARRANTY QUESTIONS AND ANSWERS
Q.What costs are my responsibility during the warranty period?
A.The customer’s responsibility includes all costs of normal maintenance service, nonwarranty repairs, accident damages, as well as oil and spark plugs.
Q.What are some examples of “abnormal” strain, neglect, or abuse?
Q.Is the warranty transferable to second owners?
A.Yes. The remainder of the existing warranty can be transfered upon request.The unit has to be inspected and reregistered by an authorized Yamaha generator dealer for the policy to remain effective.
CUSTOMER SERVICE
A.These terms are general and overlap each
other in areas. Specific examples include: If your machine requires warranty service, you
Running the machine out of oil; lack of proper maintenance; operating the machine with a broken or damaged part which causes another part to fail; and so on. If you have any specific questions on operation or maintenance, please contact your dealer for advice.
Q.Does the warranty cover incidental costs such as transportation due to a failure?
A.No. The warranty is limited to repair of the machine itself.
Q.May I perform any or all of the recommended maintenance shown in the Owner’s Manual instead of having the dealer do them?
A.Yes, if you are a qualified mechanic and follow the procedures specified in the Owner’s and Service Manual. We do recommend, however, that items requiring special tools or equipment be done by a Yamaha generator dealer.
Q.Will the warranty be void or cancelled if I do not operate or maintain my new Yamaha exactly as specified in the Owner’s Manual?
A.No. The warranty on a new Yamaha cannot be “voided” or “cancelled.”
However, if a particular failure is caused by operation or maintenance other than as shown in the Owner’s Manual, that failure may not be covered under warranty.
Q.What responsibility does my dealer have under this warranty?
A.Each Yamaha generator dealer is expected to:
1.Check the operation of the generator before sale.
2.Explain the operation, maintenance, and warranty requirements to your satisfaction
at the time of sale, and upon your request at any later date.
In addition, each Yamaha generator dealer is held responsible for his setup, service and warranty repair work.
must take it to any authorized Yamaha generator dealer within the continental United States. Be sure to bring your warranty registration identification or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the owner of the dealership. Since all warranty matters are handled at the dealer level, this person is in the best position to help you. If you are still not satisfied and require additional assistance, please write:
YAMAHA MOTOR CORPORATION U.S.A. CUSTOMER RELATIONS DEPARTMENT
P.O. BOX 6555
Cypress, California 90630
CHANGE OF ADDRESS
The federal government requires each manufacturer to maintain a complete, up-to-date list of all first purchasers against the possibility of a safetyrelated defect and recall. This list is compiled from the purchase registrations sent to Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase. If you should move after you have purchased your new generator, please advise us of your new address by sending a postcard listing your Yamaha model name, engine number, dealer number (or dealer’s name) as it is shown on your warranty identification, your name and new mailing address. Mail to:
YAMAHA MOTOR CORPORATION, U.S.A.
WARRANTY DEPARTMENT
P.O. Box 6555
Cypress, California 90630
This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.
– 3 –
e |
twy r q |
AE00062 |
|
LOCATION OF IMPORTANT LABELS |
|||
|
|
(For EF4000DE/YG4000D)
Please read the following labels carefully before operating this machine.
NOTE:
Maintain or replace safety and instruction labels, as necessary.
twy r q
1
WARNING
Electrocution Or property damage can occur: Do not connect this generator to any building ’s electrical system unless an isolation switch has been installed by a licensed electrician. Refer to the owner’s manual.
2
HOT EXHAUST
3
WARNING
HOT AREA
DO NOT TOUCH
4
qWARNING
8READ THE OWNER‘S MANUAL AND ALL LABELS BEFORE OPERATING.
8ONLY OPERATE IN WELL-VENTILATED AREA.
EXHAUST GAS CONTAINS POISONOUS CARBON MONOXIDE.
8CHECK FOR SPILLED FUEL OR FUEL LEAKS.
8STOP ENGINE BEFORE REFUELING.
8DO NOT OPERATE NEAR FLAMMABLE MATERIALS.
8ELECTROCUTION CAN OCCUR IF GENERATOR IS USED IN RAIN, SNOW, OR NEAR WATER. KEEP THIS UNIT DRY AT ALL TIMES.
qAVERTISSEMENT
8LISEZ LE MODE D‘EMPLOI ET TOUTES LES ETIQUETTES AVANT DE FAIRE FONCTIONNER LA MACHINE.
8FAITES FONCTIONNER UNIQUEMENT DANS DES LIEUX BIEN AERES. LES GAZ D‘ECHAPPEMENT CONTIENNENT DU MONOXYDE DE CARBONE.
8VERIFIEZ SI DU CARBURANT A ETE RENVERSE DU S‘IL FUIT.
8ARRETEZ LE MOTEUR AVANT DE FAIRE LE PLEIN DE CARBURANT.
8N‘UTILISEZ PAS A PROXIMITE DE MATERIAUX INFLAMMABLES.
8IL Y A RISQUE D‘ELECTROCUTION SI LE GENERATEUR FONCTIONNE SOUS LA PLUIE, DANS LA NEIGE, OU PRES DE L‘EAU. GARDEZ LA
MACHINE AU SEC EN TOUTES CIRCONSTANCES.
7NJ-24162-10
5
IMPORTANT ENGINE INFORMATION
ENGINE FAMILY : zzzzzzzzzzzz
E M
REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
THIS ENGINE MEETS zzzz-zzzz CALIFORNIA EMISSION REGULATIONS FOR SMALL OFF-ROAD ENGINES.
THIS ENGINE CONFORMS TO PHASE 2 U.S.EPA REGULATIONS FOR SMALL NONROAD ENGINES. EMISSIONS COMPLIANCE PERIOD:CATEGORY A (EPA)
YAMAHA MOTOR CO. LTD zzz-2179R-zz
DISPLACEMENT: |
zzzJ |
|
VALVE LASH (A) IN: |
z.zz~z.zz |
EX: z.zz~z.zz |
|
IGNITION TIMING & IDLE MIXTURE |
|
NO OTHER ADJUSTMENTS |
NEEDED. |
|
|
|
|
|
|
|
|
|
|
IDLE SPEED: |
zzzz~zzzz rpm |
AT NO LOAD |
|
|
|
|
FUEL: THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE. |
|
|
||||
|
|
|
|
|
|
|
ENGINE OIL: |
SAE 10W-30 |
TYPE |
SE |
|
|
|
6
|
ENGINE |
AIR INDEX |
( C a l i f o r n i a |
only) |
||||||
0 |
2 |
|
|
|
|
|
|
|
|
|
4 |
|
6 |
8 |
|
1 0 |
|||||
MOST CLEAN |
|
|
|
|
|
|
|
LEAST CLEAN |
||
N O T E : T H E L O W E R T H E A I R T H I S E N G I N E I S C E R T I F I E D F O R T H E F O L L O W I N G U S E :
I N D E X , T H E L E S S T H E P O L L U T I O N T O B E E M I S S I O N C O M P L I A N T
MODERATE |
|
INTERMEDIATE |
|
EXTENDED |
||
|
|
|||||
CHECK |
OWNERS |
MANUAL |
FOR |
FURTHER D E T A I L S |
||
T H I S L A B E L |
T O B E |
REMOVED |
B Y |
T H E U L T I M A T E |
P U R C H A S E R O N L Y ! |
|
– 4 –
q e t r |
(For EF5200DE/EF6600DE/YG5200D/ |
|
YG6600D/YG6600DE) |
w t e q
792-028b
792-027a
1 2
HOT EXHAUST
WARNING
Electrocution Or property damage can occur: Do not connect this generator to any building ’s electrical system unless an isolation switch has been installed by a licensed electrician. Refer to the owner’s manual.
3
qWARNING
8READ THE OWNER‘S MANUAL AND ALL LABELS BEFORE OPERATING.
8ONLY OPERATE IN WELL-VENTILATED AREA.
EXHAUST GAS CONTAINS POISONOUS CARBON MONOXIDE.
8CHECK FOR SPILLED FUEL OR FUEL LEAKS.
8STOP ENGINE BEFORE REFUELING.
8DO NOT OPERATE NEAR FLAMMABLE MATERIALS.
8ELECTROCUTION CAN OCCUR IF GENERATOR IS USED IN RAIN, SNOW, OR NEAR WATER. KEEP THIS UNIT DRY AT ALL TIMES.
qAVERTISSEMENT
8LISEZ LE MODE D‘EMPLOI ET TOUTES LES ETIQUETTES AVANT DE FAIRE FONCTIONNER LA MACHINE.
8FAITES FONCTIONNER UNIQUEMENT DANS DES LIEUX BIEN AERES. LES GAZ D‘ECHAPPEMENT CONTIENNENT DU MONOXYDE DE CARBONE.
8VERIFIEZ SI DU CARBURANT A ETE RENVERSE DU S‘IL FUIT.
8ARRETEZ LE MOTEUR AVANT DE FAIRE LE PLEIN DE CARBURANT.
8N‘UTILISEZ PAS A PROXIMITE DE MATERIAUX INFLAMMABLES.
8IL Y A RISQUE D‘ELECTROCUTION SI LE GENERATEUR FONCTIONNE SOUS LA PLUIE, DANS LA NEIGE, OU PRES DE L‘EAU. GARDEZ LA
MACHINE AU SEC EN TOUTES CIRCONSTANCES.
7NJ-24162-10
4
IMPORTANT ENGINE INFORMATION
ENGINE FAMILY : zzzzzzzzzzzz
E M
REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
THIS ENGINE MEETS zzzz-zzzz CALIFORNIA EMISSION REGULATIONS FOR SMALL OFF-ROAD ENGINES.
THIS ENGINE CONFORMS TO PHASE 2 U.S.EPA REGULATIONS FOR SMALL NONROAD ENGINES. EMISSIONS COMPLIANCE PERIOD:CATEGORY A (EPA)
YAMAHA MOTOR CO. LTD zzz-2179R-zz
DISPLACEMENT: |
zzzJ |
|
VALVE LASH (A) IN: |
z.zz~z.zz |
EX: z.zz~z.zz |
|
IGNITION TIMING & IDLE MIXTURE |
|
NO OTHER ADJUSTMENTS |
NEEDED. |
|
|
|
|
|
|
|
|
|
|
IDLE SPEED: |
zzzz~zzzz rpm |
AT NO LOAD |
|
|
|
|
FUEL: THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE. |
|
|
||||
|
|
|
|
|
|
|
ENGINE OIL: |
SAE 10W-30 |
TYPE |
SE |
|
|
|
5
|
ENGINE |
AIR INDEX |
( C a l i f o r n i a |
only) |
||||||
0 |
2 |
|
|
|
|
|
|
|
|
|
4 |
|
6 |
8 |
|
1 0 |
|||||
MOST CLEAN |
|
|
|
|
|
|
|
LEAST CLEAN |
||
N O T E : T H E L O W E R T H E A I R T H I S E N G I N E I S C E R T I F I E D F O R T H E F O L L O W I N G U S E :
I N D E X , T H E L E S S T H E P O L L U T I O N T O B E E M I S S I O N C O M P L I A N T
MODERATE |
|
INTERMEDIATE |
|
EXTENDED |
||
|
|
|||||
CHECK |
OWNERS |
MANUAL |
FOR |
FURTHER D E T A I L S |
||
T H I S L A B E L |
T O B E |
REMOVED |
B Y |
T H E U L T I M A T E |
P U R C H A S E R O N L Y ! |
|
– 5 –
741-002
741-003
741-005
741-004
741006
741-007
AE00071
SAFETY INFORMATION
AE00072
EXHAUST FUMES ARE POISONOUS
9Never operate the engine in a closed area or it may cause unconsciousness and death within a short time. Operate the engine in a well ventilated area.
AE00075
FUEL IS HIGHLY FLAMMABLE AND POISONOUS
9Always turn off the engine when refuelling.
9Never refuel while smoking or in the vicinity of an open flame.
9Take care not to spill any fuel on the engine or muffler when refuelling.
9If you swallow any fuel, inhale fuel vapor, or allow any to get in your eye(s), see your doctor immediately. If any fuel spills on your skin or clothing, immediately wash with soap and water and change your clothes.
9When operating or transporting the machine, be sure it is kept upright. If it tilts, fuel may leak from the carburetor or fuel tank.
AE00843
ENGINE AND MUFFLER MAY BE HOT
9Place the machine in a place where pedestrians or children are not likely to touch the machine.
9Avoid placing any flammable materials near the exhaust outlet during operation.
– 6 –
|
9 |
Keep the machine at least 1 m (3 ft) from buildings |
a |
or other equipment, or the engine may overheat. |
|
a 1 m (3 ft)
741-008a
9 Avoid operating the engine with a dust cover.
741-009
q9 Be sure to carry the generator only by its carrying
handle(s).
1 Carrying handle(s) (shaded)
741-060
AE00083
ELECTRIC SHOCK PREVENTION
9 Never operate the engine in rain or snow.
741-010
741-011 |
A |
q |
741-062e |
9Never touch the machine with wet hands or electrical shock will occur.
9 Be sure to ground (earth) the generator.
NOTE:
Use ground (earth) lead of sufficient current capacity.
1 Lead diameter
– 7 –
B |
q |
q |
w
q
w
Ground (earth) Lead Diameter:
0.12 mm (0.005 in)/ampere EX;
10 Ampere → 1.2mm (0.05 in)
å EF4000DE/YG4000D
B EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE
AE00088
CONNECTION NOTES
9Avoid connecting the generator to commercial power outlet.
9Avoid connecting the generator in parallel with any other generator.
1 Correct
2 Incorrect
AE00091
CONNECTION
w
Before the generator can be connected to a building’s electrical system, a licensed electrician must install an isolation (transfer) switch in the building’s main fuse box. The switch is the connection point for generator power and allows selection of generator or main line power to the building. This will prevent the generator from charging the main power line (backfeeding) when the main power supply has failed or has been turned off for line repair. Backfeeding can electrocute or injure line maintenance personnel. Also, generator and building electrical system damage can occur when normal operating power returns if unit is used without an isolation switch.
AE00086
EXTENSION CORD NOTES
9When using an extension cord, its total length should not exceed
60 meters for cross section of 1.5 mm squareand
100 meters for cross section of 2.5 mm square.
9This extension cord should be protected by a
tough flexible rubber sheath (IEC 245) or the equivalent to withstand mechanical stresses.
– 8 –
EF4000DE
!3e q w !2!3u
r |
!0 oi
!3 |
t !3 |
y
AE00101
CONTROL FUNCTION
AE00102
DESCRIPTION
(for EF4000DE/EF5200DE/EF6600DE)
1 Fuel tank
2 Fuel tank cap
3 Fuel cock
4 Air filter cover
5 Spark plug
6 Muffler
7 Ground (Earth) terminal
8 Oil filler cap
9 Oil drain plug
0 Recoil starter
q Voltage adjuster (for EF5200DE/EF6600DE) w Fuel level gauge
e Carrying handles (shaded)
EF5200DE/EF6600DE |
|
|
|
!3 w |
!2q !3 |
|
!3 t !1!3 |
|
|
y |
e |
|
|
|
|
|
|
|
!0 |
o |
|
|
r |
|
|
|
|
i |
793-064a |
|
|
– 9 –
YG4000D
!3e q w!2!3i
r |
|
u !1 |
!0o |
!3 |
t !3 |
y
YG5200D/YG6600D
!3 w !2q !3
!0o |
793-065a |
YG6600DE
!3 w !2q !3
!0o |
793-066a |
AE00102
DESCRIPTION
(for YG4000D/YG5200D/YG6600D/ YG6600DE)
1 Fuel tank
2 Fuel tank cap
3 Fuel cock
4 Air filter cover
5 Spark plug
6 Muffler
7 Choke lever (for YG4000D/YG5200D/YG6600D)
8 Ground (Earth) terminal
9 Oil filler cap
0 Oil drain plug q Recoil starter
w Fuel level gauge
e Carrying handles (shaded)
!3 t u !3
y 
!
e
r
!3 t |
!3 |
y 
!1
e 
r
– 10 –
EF4000DE |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AE00104 |
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CONTROL BOX |
y r e |
|
q |
|
|
|
|
|
|
|
w |
(for EF4000DE/ |
|||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
EF5200DE/EF6600DE) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 AC switch (N.F.B.) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 AC receptacle |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 Voltage meter |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4 Oil warning light |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5 Engine switch |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6 Economy idle switch |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
t
EF5200DE
r e |
w |
q |
y
t
EF6600DE
r e |
w |
q |
y
t
793-067
– 11 –
YG4000D |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AE00104 |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
y u t |
|
q q |
|
|
|
w |
|
e |
|
|
CONTROL BOX |
||||||||||||||||||||||||
|
|
|
|
|
|
|
(for YG4000D/ |
||||||||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
YG5200D/YG6600D/ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
YG6600DE) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 AC switch (N.F.B.) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 G.F.C.I. receptacle |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 AC receptacle |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4 Voltage meter |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(for YG5200D/ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
YG6600D/YG6600DE) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5 Oil warning light |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6 Engine switch |
|
|
|
|
|
o |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7 Economy idle switch |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8 Starter switch |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(for YG6600DE) |
YG5200D |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9 Pilot light |
||||||
|
|
|
|
t |
|
|
r |
q w |
|
e |
|
q |
(for YG4000D) |
||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|||||||||||||||||||||||||||
u
y
YG6600D
t r q w |
e |
q |
u
y
793-068
YG6600DE
y t r q w |
e |
q |
u
i
793-069
– 12 –
|
700-027c |
A |
q |
|
|
w |
e |
|
763-119 |
B |
|
|
q |
|
w |
|
763-121a |
|
763-011 |
AE00111
OIL WARNING SYSTEM
When the oil level falls below the lower level, the engine stops automatically. Unless you refill with oil, the engine will not start again.
NOTE:
If the engine stalls or does not start, turn the engine switch to "ON" position and then pull the recoil starter. If the oil warning light flickers for a few seconds, the engine oil is insufficient. Add oil and restart.
AE00121
ENGINE SWITCH
The engine switch controls the ignition system.
17 “ON”
Ignition circuit is switched on.
The engine can be started.
25 “STOP”
Ignition circuit is switched off.
The engine will not run.
36 “START”
Starting circuit is switched on. The starter motor starts.
å EF4000DE/EF5200DE/EF6600DE
∫ YG4000D/YG5200D/YG6600D/YG6600DE
cC
Take your hand off the switch immediately after the engine starts.
AE00920
STARTER SWITCH (for YG6600DE)
The starter switch controls the following item. Push:
Starting circuit is switched on. Release:
Starting circuit is switched off.
cC
Take your hand off the switch immediately after the engine starts.
– 13 –
A |
|
B |
|
q |
q |
q |
|
|
|
||
w |
w |
w |
|
|
|
||
|
|
|
763-193a |
C-1 |
|
C-2 |
|
q |
|
q |
|
|
|
|
|
|
w |
|
w |
|
|
|
|
|
|
|
763-194d |
D-1 |
|
D-2 |
|
q |
q q |
q |
|
|
|
|
763-195a |
|
q |
|
|
|
w |
|
|
|
|
|
763-124a |
|
|
240V |
|
|
|
|
GR |
|
Y |
G |
|
|
120V |
|
|
|
|
|
|
|
W |
X |
|
|
|
|
|
|
120V |
|
|
|
|
|
779-017 |
AE00863
AC SWITCH (N.F.B.)
The AC switch (Non-Fuse Breaker) turns off automatically when the load exceeds the generator rated output.
1 I “ON”
23 “OFF”
å EF4000DE/YG4000D
∫ EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE C-1 Supplies AC 120V (EF4000DE/YG4000D)
C-2 Supplies AC 120V (EF5200DE/EF6600DE/YG5200D/
YG6600D/YG6600DE)
D-1 Supplies AC 120V and 240V (EF4000DE/YG4000D)
D-2 Supplies AC 120V and 240V (EF5200DE/EF6600DE/
YG5200D/YG6600D/YG6600DE)
cC
Reduce the load to the specified generator rated output if the AC switch (N.F.B.) turns off. If it turns off again, consult a Yamaha dealer.
AE00142
ECONOMY IDLE SWITCH
When the economy idle switch is turned to "ON", the engine speed is automatically reduced to idle when the generator load is reduced to 0.8 A or less. The results are better fuel consumption and less noise.
1 I “ON”
23 “OFF”
NOTE:
The economy idle switch must be turned to "OFF" to increase engine speed to rated rpm when:
-using a load of 0.8 A or less.
-supplying AC 120V only from W with X.
– 14 –
Loading...