Woods Equipment MX61T, MX54T User Manual

Manual Lift Models:

MX54 & MX61

PowerTilt™ Models:

MX54T & MX61T

MAN0253

(Rev. 6/8/2010)

OPERATOR'S MANUAL

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: _______________________________

Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction	Gen’l (Rev. 3/5/2010)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 48 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER

!LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

MAN0253 (Rev. 12/22/2007)	Introduction 3

SPECIFICATIONS

	MX54	MX54T	MX61	MX61T
		(with		(with
		PowerTilt™)		PowerTilt™)
Cutting Width	54"	54"	61"	61"
Cutting Height Range	1- 5"	1- 5"	1- 5"	1- 5"
Blade RPM (Approximate)	3,635	3,635	3,328	3,328
Blade Tip Speed (Approximate Ft./Min.)	17,800	17,800	18,300	18,300
Blade Spindles	3	3	3	3
Number of Blades	3	3	3	3
Caster Wheels	11 x 4.0 x 5	11 x 4.0 x 5	11 x 4.0 x 5	11 x 4.0 x 5
Mower Frame Thickness	10 Gauge	10 Gauge	10 Gauge	10 Gauge
Weight	429 lbs	429 lbs	453 lbs	453 lbs
Deck Angle (PowerTilt)	N/A	55°	N/A	55°
Power Unit and Deck Length	103.5"	103.5"	108.5"	108.5"
(Down Position, Wheels Turned Inward; FZ23B,
FZ28K)
Power Unit and Deck Length	N/A	95.5"	N/A	100.5"
(Deck Raised; FZ23B, FZ28K)
Power Unit and Deck Length	106.5"	106.5"	111.5"	111.5"
(Down Position, Wheels Turned Inward; FZ25D)
Power Unit and Deck Length	N/A	98"	N/A	103"
(Deck Raised; FZ25D)

GENERAL INFORMATION

Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.

The purpose of this manual is to assist you in operating and maintaining your Mow’n Machine Mower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data.

Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment facing the direction of forward travel. Blade rotation is clockwise as viewed from the top of the mower.

4 Introduction	MAN0253 (Rev. 12/22/2007)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

TRAINING

Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Know your controls and how to stop engine and attachment quickly in an emergency.

Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

Never allow children or untrained persons to operate equipment.

Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower-related injuries. Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury.

PREPARATION

Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Make sure the driveline spring-activated locking collar slides freely and is seated firmly in power unit PTO groove. Make sure the set screws securely attach driveline to the attachment gearbox shaft.

Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

Make sure shields and guards are properly installed and in good condition. Replace if damaged.

Be sure either the discharge chute, mulching end cap, or complete vacuum attachment is installed and in good condition. Replace if damaged.

Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

OPERATION

Keep bystanders away from equipment.

Do not mow on wet grass.

Never direct discharge toward people, animals, or property.

Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.

Do not operate or transport equipment while under the influence of alcohol or drugs.

Operate only in daylight or good artificial light.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Never allow riders on power unit or attachment.

Installation of a grasscatcher assembly will reduce the stability and maneuverability of the Mow'n Machine when operating on sloping terrain.

Do not drive or operate mower in optional tilt-up position. Power unit is not stable enough and lifting device can be damaged or fail. A tilted deck also increases the chance of thrown objects and blade contact.

Do not operate power unit with attachment removed. Attachment is required for power unit stability.

(Safety Rules continued on next page)

MM DT/MX Mower Safety Rules (Rev. 3/10/2007)

Safety 5

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

MAINTENANCE

Before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -).

Block mower securely before working underneath.

Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

Do not work under elevated mower deck unless lock-up mechanism is in good condition and fully engaged as instructed. Replace if damaged.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

Make sure shields and guards are properly installed and in good condition. Replace if damaged.

Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury.

STORAGE

Block equipment securely for storage.

Follow manual instructions for storage.

Keep children and bystanders away from storage area.

6 Safety

MM DT/MX Mower Safety Rules (Rev. 3/10/2007)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

4 - PN 18869

DANGER

SHIELD MISSING

DO NOT OPERATE - PUT SHIELD ON

MX54 & MX61

18869-B

1 - SERIAL NUMBER PLATE	9 - PN 72672

		WARNING
		THROWN OBJECT HAZARD CAN RESULT IN
MODEL NO.	SERIAL NO.	SERIOUS INJURY OR DEATH.
		NEVER OPERATE WITHOUT DISCHARGE
	Woods Equipment Company	CHUTE OR ENTIRE GRASSCATCHER
		SYSTEM IN PLACE.	72672
	Oregon, Illinois, U.S.A.
2 - PN 78207		3 - PN 72426

DANGER

KEEP AWAY!

Blade contact or thrown objects can cause serious injury or death.

Never operate without the plastic, hinged discharge chute, mulching end cap, or entire grasscatcher in place.

78207-A

(Safety Decals continued on next page)

MAN0253 (Rev. 3/10/2007)	Safety 7

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

(Safety Decals continued from previous page)

8 - PN 75423

7 - PN 75422

(SN 1100885 & Below)

5 - PN 75424

6 - PN 75430 (SN 1100885 & Below)

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United

States and Canada call 1-800-319-6637.

8 Safety	MAN0253 (Rev. 12/22/2007)

OPERATION

Make sure the driveline spring-activated locking collar slides freely and is seated firmly in power unit PTO groove. Make sure the set screws securely attach driveline to the attachment gearbox shaft.

Do not operate power unit with attachment removed. Attachment is required for power unit stability.

CAUTION

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

ATTACHING MOWER TO POWER UNIT

NOTICE

■ The power unit must comply with counterweight requirements before attaching to power unit.

1.Place power unit and mower on a level surface.

2.Rotate parking stand to the down position so deck is resting on the parking stand wheel.

3.Center the power unit behind mower as close as possible. Shut off engine.

4.Open dump valves on both hydraulic pumps to allow power unit to be moved by hand. See Mow’n Machine power unit manual for location of dump valves.

NOTE: If you have a PowerTilt™ model, the wiring harness must be connected before raising or lowering the deck to align the arm with the mounting bracket. See Connect Wiring Harness - PowerTilt™ Units MXT Deck SN 1100885 and below, page 24 for instructions.

5.Use the height adjustment handle (or height adjustment switch on PowerTilt models) to raise or lower rear pivot lift arm and align arm with mounting brackets.

6.Attach rear pivot lift arm in desired power unit mounting bracket holes and connect with springloaded pins. See Figure 1 for hole locations.

7.Attach driveline from deck to PTO shaft on power unit.

8.Attach weight transfer chains to right and left weight transfer brackets on rear pivot lift arm.

NOTE: Stepping on the weight transfer arms with your foot will make attaching chains easier.

9.Install flat washers and safety pins in right and left weight transfer brackets to secure chains into position.

10.Close power unit hydraulic pump dump valves.

11.After deck is attached to power unit, raise deck high enough and rotate parking stand into the storage position.

NOTE: Attach rear pivot lift arm in hole position 1 on deck mounting brackets when front wheels are in hole 1 on front wheel yoke. This will put the deck in the high cut range, (2 to 5 inches - manual, 1-1/4 to 5-1/2 inches - PowerTilt™). Attach weight transfer chains to weight transfer brackets using four links. Use PowerTilt™ in hole position 1 shown in Figure 1.

NOTE: Attach rear pivot lift arm in hole position 2 on deck mounting brackets when front wheels are in hole 2 on front wheel yoke. This will put the deck in the low cut range, (1 to 4 inches). Attach weight transfer chains to weight transfer brackets using five links.

Figure 1. Mounting Hole Location

(Rev 1/7/2010)

MAN0253 (Rev. 3/10/2007)

Operation 9

Figure 2. Manual Height Adjustment Linkage - MX54 / MX61

CUTTING HEIGHT ADJUSTMENT

(Figure 2 & Figure 4)

1.Place power unit and mower on a level surface.

2.Make sure power unit tire pressure is set equally on both sides. Improper pressure will adversely affect steering control, traction and mower cutting height.

Standard Front:	12 psi	Drive Tire
Rear:	18 psi	Rear Caster
Front:	45 psi	Deck Caster

3.Cutting height is manually adjusted on the MX54 & MX61 models by moving the height adjustment handle forward to lower the cutting height and rearward to raise the cutting height. For MX54T & MX61T models, see PowerTilt™ Operation.

4.In the high cut range, the caster wheel assembly should be bolted through the lower hole in the caster fork. Anti-scalp rollers should be installed in the lower mounting hole. Use this range for PowerTilt™ decks.

5.In the low cut range, the caster wheel assembly should be bolted through the upper hole in the

caster fork. Anti-scalp rollers should be installed in the upper mounting hole.

6.When the caster wheels are moved to a different hole in the fork, it will be necessary to move the rear pivot lift arm to the corresponding hole in the power unit mounting brackets. See Figure 1.

7.If cut height does not correspond to the respective position for the height adjustment handle on MX54/MX61, the ground rod should be adjusted. See Adjust Mower Deck (Figure 27 & Figure 29), page 26 and page 28. For MX54T/MX61T models, the cut height is aligned with the height decal.

PowerTilt™ Operation (Figure 3 & Figure 4)

Turn power unit key to the ON position.

To set cutting height:

1.Activate rocker switch following instruction decal on top of rocker switch mount. Hold switch until deck is in the fully raised position.

2.Activate switch in the opposite direction to lower deck and to choose the desired cutting height.

10 Operation

(Rev. 1/7/2010) MAN0253 (Rev. 3/10/2007)

DP6T

Figure 3. Deck Fully Raised

To tilt deck up:

Activate switch to lower deck and subsequently move deck into fully tilted position. The actuator will make a ratcheting noise at this position.

To untilt deck:

1.Actuate switch in the opposite direction until actuator makes a ratcheting noise and the height gauge indicates 5".

2.Activate switch following instruction decal to lower deck to desired cutting height.

NOTE: Excessive operation of actuator with engine off will drain battery.

NOTE: The micro switch underneath the height gauge prevents the engine from running with the deck in the raised position. The power unit will not move unless the deck is down and the switch lever is depressed. To check that the switch is working properly when the deck is raised, tilt the deck up halfway and move a traction lever out of neutral while sitting in the operator’s seat. This should shut the engine off.

MOWER SIDE-TO-SIDE ADJUSTMENT

(Figure 2 & Figure 4)

Measure a similar spot to the ground on each rear corner of the mower deck. If there is more than an 1/8" difference between sides, adjust lift rods until sides are within 1/8".

MXT Decks

SN

Figure 4. PowerTilt™ Height Adjustment Linkage - MX54T / MX61T

(Rev. 12/22/2007) MAN0253 (Rev. 3/10/2007)

Operation 11

MOWING TIPS

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Keep bystanders away from equipment.

Use extreme care and reduce ground speed on slopes and rough terrain.

Watch for hidden hazards on the terrain during operation.

NOTICE

■ Always operate power unit engine at full throttle when mowing to maintain proper blade speed and produce a clean cut.

1.Before mowing, analyze the area to determine the best mowing procedure. Consider the height, type of grass, and the terrain type (rolling, level or rough).

2.It is better to mow grass more often rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recommendations for the suitable cutting height in your area.

3.Proper ground speed for mowing will depend on the height, type and density of grass to be cut. Normally, ground speed will range from two to five m.p.h. Tall dense grass should be mowed at low ground speeds, while thin medium-height grass can be cut at a faster ground speed.

4.Extremely tall grass should be cut twice. Cut grass higher on first pass. Cut the second time at desired height and 90° to first pass.

5.When mowing long grass, stop power unit, turn ignition key off, remove key, and disengage PTO. Check for grass wrap around PTO shaft every 30 minutes of operation.

6.Remember, sharp blades produce cleaner cuts and use less power.

7.For side-discharge mowers, mow with uncut grass to the left. This will distribute the clippings over the cut area. Discharging clippings over the uncut area would cause a build-up and could prevent uniform cutting.

8.All side-discharge mowers are shipped with highsuction blades. These blades will give you satisfactory performance in most conditions. If, however, you are operating in sandy areas, you should change to the optional medium-suction blades.

9.In some conditions the high-suction blades may cause a small windrow when used in conjunction

with the optional vacuum attachments; should this occur, install medium-suction blades.

10.When transporting the Mow'n Machine on a trailer, always lower attachment height adjustment lift mechanism to lowest setting to reduce lift loads, which could damage the height adjustment sector.

STORAGE

Do not operate power unit with attachment removed. Attachment is required for power unit stability.

The parking stand can be used to support the rear of the mower deck when not attached to the power unit.

1.Raise the mower deck sufficiently to provide the necessary clearance for rotating the parking stand into position.

2.Carefully remove the weight transfer chains from the rear pivot lift arm.

3.Disconnect driveline and mower attachment arm from power unit.

4.Back power unit away from deck.

Figure 5. Parking Stand

If deck is to be stored for a long period of time, 4-inch wooden blocks can be used instead of the parking stand. See Figure 6.

Also see Cleaning Before Extended Storage, page 21.

Figure 6. Storage Position

12 Operation	MAN0253 (Rev. 3/10/2007)

TROUBLESHOOTING

MOWING CONDITIONS

PROBLEM	POSSIBLE CAUSE	SOLUTION
Grass cut higher in center	Height of mower higher at front than	Adjust mower height and attitude so that
of swath than at edge	at the rear	mower is 3/8-inch lower in the front than the
		rear. See Adjust Mower Deck (Figure 27 &
		Figure 29), page 26 and page 28.
	Loose blade or blade spindle	Check hardware.
Grass cut lower in center	Height of mower lower at front than	Adjust mower height and attitude so that
of swath than at edge	at the rear	mower is 3/8-inch lower in the front than the
		rear. See Adjust Mower Deck, page 26.
	Loose blade or blade spindle	Check hardware.
Streaking conditions in	Conditions too wet for mowing	Allow grass to dry before mowing.
swath	Blades unable to cut that part of	Slow ground speed of power unit but keep
	grass pressed down by path of	engine running at full rpm. Cutting lower will
	deck casters	help.
	Dull blades	Sharpen or replace blades.
	Loose blade or blade spindle	Check hardware.
Material discharges from	Material too high and too much	Reduce ground speed but maintain full engine
mower unevenly; bunches	material	rpm, or make two passes over material. Raise
of material along swath		mower for the first pass and lower for the
		second and cut 90 degrees to first pass.
	Conditions too wet for mowing	Allow grass to dry before mowing.
Uneven cut or poor grass	Worn, bent or loose blade(s)	Replace blade(s). Tighten blades.
discharge	Mower deck not level	Level mower deck. See Adjust Mower Side-
		to-Side, page 27.
	Buildup of grass, leaves, and trash	Clean underside of mower.
	under mower
	Bent spindle shaft	Replace spindle shaft.
	Engine speed too slow	Run throttle at full RPM.
	Travel speed too fast	Slow ground speed.
	Conditions too wet for mowing	Allow grass to dry before mowing.
	Low/uneven tire pressure	Check tires for proper air pressure.
	Blades improperly installed	Reinstall blades with sharp edge down.
	Deck out of adjustment	Adjust deck. See Adjust Mower Deck,
		page 26.
Mower blades will not rotate	Obstruction in clutch mechanism	Remove obstruction.
	Worn/damaged mower PTO belts	Replace belts.
	Frozen idler pulley	Replace pulley.
	Frozen blade spindle	Replace spindle.
	Wiring harness not hooked up	Connect wiring harness (PowerTilt), page 24.
Dandelion seed heads are	Material is being bent over too far to	Remove baffle extensions from front baffle.
not being cut	be cut with the blades	Reduce ground speed.	(Continued)

MAN0253 (Rev. 3/10/2007)	Operation 13

TROUBLESHOOTING

MOWING CONDITIONS (Continued)

PROBLEM	POSSIBLE CAUSE	SOLUTION
Blade fins and /or cutting edge	Soil conditions are too sandy.	Install medium lift blades.
wearing rapidly	Sand lifted by the blades is
	wearing them prematurely
Streaking conditions with mulch	Blades unable to cut grass	Reduce power unit ground speed but
kit	pressed down front caster wheels	maintain full PTO rpm. Replace mulching
		blades with standard lift blades to achieve
		more lift.
Dribbling cut material from	Deck unable to discharge the	Reduce power unit ground speed but
back of deck in the cut path	material as quickly as it is being	maintain full PTO rpm. Clean underside of
	cut	mower.
Dribbling cut material from	Cut material is being held under	Install to medium lift blades. Clean collection
back of deck in the cut path	deck instead of being collected by	system.
with the grass collection	the vac
system installed

BELT CONDITIONS

Belt slippage	Mower overloading; Material too	Reduce power unit ground speed but
	tall or heavy	maintain full PTO rpm. Cut material twice,
		one high pass and then mow at desired
		height. Cut 90 degrees to first pass.
	Oil on belt from overlubrication	Be careful not to overlubricate. Clean
		lubricant from belt and pulleys with clean rag.
		Replace oil-soaked belt.
	Belt hung up or rubbing	Check belt position in pulleys and idlers.
		Check belt for free travel in pulleys. Check
		under mower and around blade spindle shaft
		for wire, rags, or other foreign material.
		Clean all material from under mower.
Frayed edges on belt cover	Belt misaligned	Re-align belt. Be sure belt does not rub any
		other part while running.
	Pulley misaligned	Inspect to ensure belt is running in center of
		backside idler. Shim idler as necessary to
		align.
Belt rollover	Pulley misaligned	Re-align.
	Damaged belt	Replace belt*.
	Foreign object in pulley groove	Inspect all pulley grooves for rust, paint, or
		weld spots and remove.
	Worn pulley groove	Replace pulley.
Damaged belt	Rollover, high shock loads or	Replace belt*.
	installation damaged
Belt breakage	High shock loads	Avoid abusive mowing. Avoid hitting the
		ground or large obstructions.
	Belt came off drive	Check pulleys for foreign material in grooves.
		Avoid hitting solid objects or ground.

*Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced.

14 Operation	MAN0253 (Rev. 3/10/2007)

PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___	Review and follow all safety rules and safety
	decal instructions on page 5 through page 8.
___	Check that all safety decals are installed and in
	good condition. Replace if damaged.
___	Check to make sure all shields and guards are
	properly installed and in good condition. Be sure
	that either the discharge chute, mulching end
	cap, or complete vacuum attachment is installed.
___	Check that all hardware and cotter pins are prop-
	erly installed and secure.
___	Check to ensure blades are sharp, in good condi-
	tion, and installed correctly. Replace if damaged.
___	Check that equipment is properly and securely
	attached to power unit.
___	Do not allow riders.
___	Inspect area and remove stones, branches or
	other hard objects that might be thrown, causing
	injury or damage.

___ Check engine oil level. Clean area around oil fill dipstick. Remove dipstick and check to be sure oil is in operating range (between marks on dipstick). Add oil if necessary but Do Not Overfill. Install Dipstick assembly firmly until cap bottoms out on tube. Dipstick assembly must always be secured into fill tube when engine is running.

___ Check all lubrication points and grease as instructed in Lubrication, page 16.

___ Perform a functional check of the safety interlock system each time you operate the unit. Place both steering levers outward, start engine, engage PTO and then rise up out of the seat. The engine should die when you raise up. If it does not, do not operate unit until the safety interlock system has been repaired and operates properly.

____ Check that the PowerTilt™ deck safety switch is working properly. While sitting in the seat, with the engine running, raise the deck to a partially tilted position and move a traction arm out of neutral. The engine should shut off. Repeat the same steps with the deck in the cutting height range. The engine should continue to run with the traction arms moved out of neutral.

MAN0253 (Rev. 3/10/2007)	Operation 15

SERVICE

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual.

Before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -).

Do not drive or operate mower in optional tilt-up position. Power unit is not stable enough and lifting device can be damaged or fail. A tilted deck also increases the chance of thrown objects and blade contact.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

CAUTION

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

LUBRICATION

1.Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

2.See Figure 7 for lubrication points and frequency of lubrication based on normal operating conditions. Severe or unusual conditions may require more frequent lubrication.

3.Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. One good pump of most guns is sufficient when the lubrication schedule is followed.

4.Gearbox requires a minimum of 3 fl. oz. of 90W gear oil. Do not use more than 6 fl. oz.

	DESCRIPTION	FREQUENCY
1.	Mower Blade Spindles	40	Hours
2.	Front Gauge Wheel	8	Hours
3.	Drive Shaft	8	Hours
4.	Caster Pivot	40	Hours
5.	Front Lift Linkage	40	Hours
6.	Deck Pivot	8	Hours
7.	Gearbox	500 hours

Figure 7. Lubrication Points

16 Service	MAN0253 (Rev. 3/10/2007)