Windsor SC20, SCXC20T, SCC20T, SCX20T, SCC20 User Manual

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Windsor SC20, SCXC20T, SCC20T, SCX20T, SCC20 User Manual

WALK BEHIND SCRUBBER

Operating Instructions

Bedienungsanleitung

MODELS: SC20

SCC20

 

10052190

10052230

 

SC20T

SCC20T

 

10052200

10052240

 

SCX20T

SCXC20T

 

 

10052370

10052420

 

 

 

 

IPX4

Read these instructions before using the machine

Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen

BA

86038350 01/29/07

PRV NO. 98712

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

Copyright 1995 Windsor Industries, Printed in USA

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

OVERVIEW

The Saber Compact is a battery powered, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush or pad, and then vacuums the soiled water back into the recovery tank.

2

SABER (SC) 86038350 01/29/07

 

Machine Data Log/Overview.........................

2

Table of Contents..........................................

3

HOW TO USE THIS MANUAL

 

How to use this Manual.................................

1-1

SAFETY

 

Important Safety Instructions ........................

2-1

Hazard Intensity Level. .................................

2-2

Safety Label Location. ..................................

2-3

OPERATIONS

 

Technical Specifications. ..............................

3-1

How the Machine Works. ..............................

3-3

Components..................................................

3-4

Controls.........................................................

3-5

Machine Operation......................................

3-10

Pre-Run Machine Inspection....................

3-10

Starting Machine......................................

3-10

Emergency Stop Procedures ...................

3-10

Filling the Solution Tank...........................

3-10

Scrubbing.................................................

3-10

Emptying & Cleaning Tanks.....................

3-12

MAINTENANCE

 

Batteries........................................................

4-1

Battery Maintenance..................................

4-1

Checking Battery Specific Gravity..............

4-2

Charging the Batteries. ..............................

4-2

Changing Batteries. ...................................

4-3

Battery Connections...................................

4-3

Scrub Brushes. .............................................

4-4

Types. ........................................................

4-4

Replacing or Installing Scrub Brushes .......

4-4

Squeegee Blades..........................................

4-6

Replace Squeegee Blade. .........................

4-6

Remove Squeegee Assembly....................

4-6

Adjusting Deluxe Squeegee.......................

4-6

Adjusting Squeegee Deflection..................

4-7

Replacing Squeegee Blades......................

4-7

Greasing Axles...........................................

4-7

Service Schedule..........................................

4-8

Machine Troubleshooting..............................

4-9

TABLE OF CONTENTS

GROUP PARTS LIST

Control Handle Group – Non-Traction..........

5-1

Control Tower Group - Traction....................

5-3

Decal Group..................................................

5-5

Electrical Panel Group – Non-Traction. ........

5-7

Electrical Panel Group – Traction…………...5-9

Hour Meter……………………………………5-11

Recovery Tank Group.................................

5-13

Scrub Brush/Pad Driver Group ..................

5-15

Scrub Head Group – Non-Traction…………5-17

Scrub Head Group - Traction......................

5-19

Scrub Head Lift Group – Non-Traction. ......

5-21

Scrub Head Lift Group - Traction................

5-23

Solution Tank Group – Non-Traction..........

5-25

Solution Tank Group – Traction..................

5-27

Squeegee Group ........................................

5-29

Squeegee Lift Group...................................

5-31

Deluxe Squeegee Group. ...........................

5-33

Deluxe Squeegee Lift Group. .....................

5-37

Vacuum Group............................................

5-39

Wheels and Frame Group – Non-Traction.. 5-41

Wheels and Frame Group - Traction ..........

5-43

Onboard Charger........................................

5-45

Wiring Group – Battery Cables ...................

5-47

Wiring Group–Control Panel-Non-Traction

5-49

Wiring Group-Control Panel-Non-Traction

 

With Battery Charger ..........................

5-51

Wiring Group – Schematic – Non-Traction . 5-53

Wiring Group – Schematic – Non-Traction

 

Onboard Charging ..............................

5-55

Wiring Group – Schematic - Traction..........

5-57

Wiring Group –Schematic – Traction and

 

Onboard Charging ..............................

5-59

Wiring Group – Control Panel - Traction.....

5-61

Wiring Group – Main Harness - Traction ....

5-63

Emergency Stop Option..............................

5-65

Accessory Pump Option. ............................

5-67

Suggested Spare Parts...............................

5-69

EC Declaration of Conformity. ....................

5-70

Warranty .....................................................

5-71

SABER (SC) 86038350 01/29/07

3

 

HOW TO USE THIS MANUAL

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

Copyright 1995 Windsor Industries, Printed in USA

The model and serial number of your machine is on the front of the control tower.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

-Batteries

-Scrub Brushes

-Squeegee

-Service Schedule

-Machine Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

-REF – column refers to the reference number on the parts illustration.

-PART NO. – column lists the part number for the part.

-PRV NO. – reference number

-QTY – column lists the quantity of the part used in that area of the machine.

-DESCRIPTION – column is a brief description of the part.

-SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs.

-NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

1-1

SABER (SC) 86038350 01/29/07

 

IMPORTANT SAFETY INSTRUCTIONS

When using an battery powered appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

! WARNING: To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is not suitable for picking up hazardous dust.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.

Before use all covers and doors shall be put in the positions specified in the instructions.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

Only chemicals recommended by the manufacturer shall be used.

This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety.

Do not use on surfaces having a gradient exceeding 2%.

SAVE THESE INSTRUCTIONS

SABER (SC) 86038350 01/29/07

2-1

 

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY . The level of hazard intensity is determined by the following definitions:

!

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To identify actions which must be followed for safe operation or equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

!

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.

!

Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.

!

Never allow metal to lie across battery tops.

2-2

SABER (SC) 86038350 01/29/07

 

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

SAFETY DECAL 86252530

PRV NO. 81494

CAUTION

Explosive Gas is Given Off

By Batteries During Charge.

1. Keep Battery Compartment

Cover Open.

2. No Smoking, Flame Or

Sparks In Area.

3. Charge Only In Well

Ventilated Area.

BATTERY CAUTION 86252520

PRV NO. 80885

SABER (SC) 86038350 01/29/07

2-3

 

TECHNICAL SPECIFICATIONS

ITEM

DIMENSION/CAPACITY

Nominal power – non-traction model

1100 W

Nominal power – traction model

1200 W

Rated Voltage

24VDC

Rated Amperage – non-traction model

45 Amps

Rated Amperage – traction model

50 Amps

Batteries

2 x 12 Volt 105-130-195 AH @

 

20hr rate

Scrub Brush Motor

.75 hp (0.56 kW)

Vacuum Motor

.75 hp (0.56 Kw)

Propelling Motor – traction model

.38 hp (0.28 Kw)

Mass (GVW) – non-traction model

543 lbs. (246.5 kg)

Mass (GVW) – traction model

556 lbs. (252.4 kg)

Weight empty without batteries – non-traction model

213 lbs. (96.1 kg)

Weight empty without batteries – traction model

232 lbs. (105.3 kg)

Solution Control – non-traction model

Gravity feed, fully variable

Solution Control – traction model

Gravity feed, fully variable with

 

automatic shut-off in neutral

Solution tank capacity

13 gal. (50 l)

Recovery tank capacity

16 gal. (60 l)

Scrub brush diameter

20 in (51 cm)

Scrub brush pressure – non-traction model

50 lbs. (23 kg)

Scrub brush pressure – traction model

100 lbs. (45 kg)

Scrub brush speed

200 rpm

Tires – non-traction model

2 x 8 in (20 cm) thermoplastic

 

elastomer non-marking

Tires – traction model

2 x 8 in (20 cm) foam filled non-

 

marking

Casters

3.5 x 1.25 in (9 cm) polyurethane

 

solid non-marking

Foundation Pressure – non-traction model

105 lbs./in 2 ( 725 kPa)

Foundation Pressure – traction model

46 lbs./in 2 ( 315 kPa)

Maximum Speed – traction model

2.75 miles/hour (4.5 km/hour)

Coverage

9500 ft2/hour at 2 mph with

 

2 in. overlap

Frame Construction

Steel with epoxy powdercoat

 

finish.

Minimum aisle u-turn width

45 in. ( 114.3 cm)

Maximum rated climb and descent angle with empty tanks

2%

Maximum rated climb and descent angle with full tanks

2%

3-1

SABER (SC) 86038350 01/29/07

 

TECHNICAL SPECIFICATIONS

ITEM

Height

Length

Width without squeegee

Width of squeegee

Width of scrub path

Length

MEASURE

43 in. ( 109.2 cm)

54 in. (137.1 cm)

22 in. (55.9 cm)

31 in. ( 78.7 cm)

20 in. (51 cm)

Width

Height

SPECIAL NOTES:

The A-weighted sound pressure level emitted by the appliance was measured to be 72.5 dBA. This is a space-averaged, broad-band measurement determined according to IEC 704-I. This appliance contains no possible source of impact noise.

The overall root-mean-square acceleration at the operator’s arms was measured to be less than 1.0m/s2. This is a tri-axial, broad-band measurement made during normal operation on a composite tile floor.

SABER (SC) 86038350 01/29/07

3-2

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