Windsor 10052410, SCX364 User Manual

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WALK BEHIND SCRUBBER

Operating Instructions (ENG)

Instrucciones de funcionamiento (SPA)

MODELS: SCX364 10052410

IPX4

Read these instructions before using the machine

86037150 02/20/09

PRV NO. 980090

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

OVERVIEW

The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.

2	SCX364 86037150 1/17/07

Machine Data Log/Overview.........................	2
Table of Contents .........................................	3
HOW TO USE THIS MANUAL
How to use this Manual. ...............................	1-1
SAFETY
Important Safety Instructions ........................	2-1
Hazard Intensity Level. .................................	2-2
Safety Label Location. ..................................	2-3
OPERATIONS
Technical Specifications. ..............................	3-1
How the Machine Works...............................	3-3
Components .................................................	3-4
Controls ........................................................	3-5
Machine Operation. ......................................	3-9
Pre-Run Machine Inspection .....................	3-9
Starting Machine........................................	3-9
Emergency Stop Procedures.....................	3-9
Filling the Solution Tank. ...........................	3-9
Scrubbing................................................	3-10
Emptying & Cleaning Tanks. ..................	3-11
MAINTENANCE
Service Schedule.............................. ........	4-1
Batteries........................................................	4-3
Battery Maintenance..................................	4-3
Checking Battery Specific Gravity. ............	4-4
Charging the Batteries. ..............................	4-4
Changing Batteries. ...................................	4-5
Battery Connections. .................................	4-5
Rear Squeegee.............................................	4-6
Adjusting Squeegee......................................	4-6

Replace or Rotate Rear Squeegee Blade. ..4-6

Adjusting Squeegee Pitch................. ........	..4-7
Adjusting Rear Deflection. ................ ........	..4-7
Scrub Brushes. .............................................	4-8
Types. ........................................................	4-8
Replacing or Installing Scrub Brushes.......	4-8
Float Shut-Off ...............................................	4-8
Solution Strainer ...........................................	4-9
Brush Motor Replacement ............................	4-9
Traction Motor Brush Replacement .. ........	4-10
Circuit Breakers ................................ ........	4-10
Vacuum Motors................................. ........	4-11
Actuator Scrub Deck......................... ........	4-12
Front Squeegee ................................ ........	4-13

TABLE OF CONTENTS

Adjusting Squeegee.......................... ........

4-13

Replace or Rotate Front Squeegee Blade . 4-13

Adjusting Front Squeegee Deflection ........	4-14
Greasing Axles.................................. ........	4-15
Machine Troubleshooting.................. ........	4-16
GROUP PARTS LIST
Control Handle............................................	5-1
Cover (Front) & Tank Mount .......................	5-3
Cover (Top) & Tank Mount .........................	5-5
Decal...........................................................	5-7
Electrical Panel ...........................................	5-9
Lift Handle...................................................	5-11
Lift Handle Linkage .....................................	5-13
Recovery Tank............................................	5-15
Scrub Brush/Pad Driver ..............................	5-17
Scrub Deck Motors .....................................	5-19
Scrub Deck Right Frame.............................	5-21
Scrub Deck Left Frame ...............................	5-23
Scrub Deck .................................................	5-25
Scrub Deck Linkage....................................	5-27
Scrub Deck Lift............................................	5-31
Solution.......................................................	5-33
Solution Hose Asm .....................................	5-37
Squeegee-Front..........................................	5-39
Squeegee-Rear...........................................	5-41
Squeegee Lift Linkage (Lower) ...................	5-43
Front Squeegee Linkage.............................	5-45
Vacuum.......................................................	5-47
Wheels & Frame .........................................	5-49
Wiring-Battery .............................................	5-51
Wiring-Control Panel...................................	5-53
Wiring-Main Harness ..................................	5-55
Wiring-Schematic........................................	5-57
Brake-Option...............................................	5-59
Emergency Stop-Option..............................	5-61
Suggested Spare Parts...............................	5-63
EC Declaration of Conformity .....................	5-64
Warranty .....................................................	5-65

SCX364 86037150 3/14/07

HOW TO USE THIS MANUAL

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is on the back panel of the machine.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

-Service Schedule

-Batteries

-Rear Squeegee

-Scrub Brushes

-Traction Motor

-Vacuum Motor

-Actuators

-Front Squeegee

-Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

-REF – column refers to the reference number on the parts illustration.

-PRV NO. – reference number.

-PART NO. – column lists the part number for the part.

-QTY – column lists the quantity of the part used in that area of the machine.

-DESCRIPTION – column is a brief description of the part.

-SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for a serial number.

-NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

1-1	SCX364 86037150 1/17/07

IMPORTANT SAFETY INSTRUCTIONS

When using an battery powered appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is not suitable for picking up hazardous dust.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.

Before use all covers and doors shall be put in the positions specified in the instructions.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

Only chemicals recommended by the manufacturer shall be used.

This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety.

Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed on the machine.

SAVE THESE INSTRUCTIONS

SCX364 86037150 1/17/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.

Never allow metal to lie across battery tops.

2-2	SCX364 86037150 1/17/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

SAFETY DECAL 86252520

PRV NO. 81494 PINCH POINT

WARNING 86243830

PRV NO. 500663

BATTERY CAUTION 86252530 PRV NO.

80885

CIRCUIT BREAKER DECAL

86243530 PRV NO. 500565

SEE MANUAL

2% GRADE WARNING

SCX364 86037150 1/17/07

2-3

TECHNICAL SPECIFICATIONS

ITEM	DIMENSION/CAPACITY
Nominal power	1440 Watts
Rated Voltage	24VDC
Rated Amperage	60 Amps
	4 X 6 Volt 250-305-335AH @ 20 hr
Batteries	rate
Scrub Brush Motors	.33 hp (0.25 Kw)
Vacuum Motor	.75 hp (0.56 Kw)
Propelling Motor	.3 hp (0.22 Kw)
Mass (GVW)	956 pounds (433 kg)
Weight empty without batteries	395 pounds (179 kg)
	Gravity feed, fully variable with
Solution Control	automatic shut-off in neutral
Solution tank capacity	23 gal. (87 l)
Recovery tank capacity	25 gal. (95 l)
Scrub brush diameter for 36 in. (90 cm) scrub head	12 in (30.0 cm)
	Actuated 0 lbs to 150 lbs (0 kg to 68
Scrub brush pressure	kg)
Scrub brush speed	165 rpm
	2 x 10 in (25.4 cm) non-marking
Tires	foam-filled
	2 X 4 in (10.2 cm) polyurethane solid
Casters	non-marking
Foundation Pressure (at recommended tire psi)	48 psi
Maximum Speed	3.2 Miles/hour (5.2 km/hour)
Coverage with 36 in. (90 cm) scrub head	277 sq. ft/min
	Steel plate with epoxy powdercoat
Frame Construction	finish.
Brakes (optional)	Tire lock parking brake.
Minimum aisle u-turn width with 36 in. (90 cm) scrub head	73” (185 cm)
Maximum rated climb and descent angle with empty tanks and
without optional parking brake	2%
Maximum rated climb and descent angle with full tanks and
without optional parking brake	2%

* Cleaning rate results will vary depending on floor type, building structure, etc.

3-1	SCX364 86037150 1/17/07

TECHNICAL SPECIFICATIONS

ITEM

MEASURE

Height

45 in. (114 cm)

Length with 36 in. (90 cm) scrub head

72 in. (183 cm)

Width without squeegee and scrub head

24 in. (61 cm)

Width of squeegee for 36 in. (90 cm) scrub head

35 in. (89 cm)

Width of scrub path for 36 in. (90 cm) scrub head

36 in. (90 cm)

23.5” L (60 cm) x 15” W (38 cm) x 14”

Battery Compartment Dimensions

H (36 cm)

LENGTH

WIDTH

HEIGHT

SPECIAL NOTES:

The sound pressure level at the operator’s ear was measured to be 68 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s2 . This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.

SCX364 86037150 1/17/07

3-2

HOW THE MACHINE WORKS

The Saber Cutter is a battery powered, selfpropelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank.

The machine's primary systems are the solution system, scrub system, recovery system, and directional control system.

The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, valve and controls. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system. The strainer protects the valve from debris. The valve is a solenoid type valve, which controls the delivery of cleaning solution to the scrub system. The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled. The solution control knob controls the amount of cleaning solution delivered to the scrub system by controlling the amount of time the valve is open.

The function of the scrub system is to scrub the floor. The scrub system consists of three rotary type disk scrub brushes, motors, scrub deck skirt, lift mechanism, swing mechanism and controls. The brushes scrub the floor and the motors drive the brushes. The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with floor. The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. The brush lift mechanisms are controls used to raise and lower the deck. The brush swing mechanisms are controls used to swing the deck in and out.

The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of two squeegees, vacuum motor, float ball filter, recovery tank and controls. The squeegees wipe the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The recovery tank stores the dirty solution. The float ball filter protects the vacuum fan from debris and shuts off air going to the recovery tank when tank is full. When flow of air is shut off the vacuum motor will continue to run. At this time the recovery tank must be drained.

The function of the directional control system is to control the direction and speed of the machine. The directional control system consists of the propel control buttons, reverse button, speed control knob/potentiometer, controller and transaxle. The propel controls actuate switches which cause the machine to move forward. For reverse motion depress the reverse button while depressing one of the propel controls. The speed control knob actuates a potentiometer, which signals speed. The controller interprets the forward/reverse signals from the switches and the speed signal from the potentiometer to command the transaxle to propel the machine in the direction, and at the speed, desired.

3-3	SCX364 86037150 1/17/07

COMPONENTS

1.	Control Panel
2.	Front Cover
3.	Recovery Tank			11
4.	Recovery Tank Drain Hose
5.	Scrub Head Fixed
6.	Solution Tank
7.	Solution Tank Cover		13	3
8.	Solution Tank Drain Hose		13	3
8.	Solution Tank Drain Hose
9.	Solution Strainer			1
10.	Rear Squeegee			1
11.	Top Cover				7
12.	Vacuum Motor				2
13.	Recovery Tank Dome				2
14.	Scrub Head Swinging			4
15. Side Squeegee				4
15. Side Squeegee
16.	Park Brake (Optional)			16
	9			16
	9			6
					12
			10		5
		8	10		15
		8			15
					14
	1.	Control Panel		9.	Solution Strainer
	2.	Front Cover		10.	Rear Squeegee
	3.	Recovery Tank		11.	Top Cover
	4.	Recovery Tank Drain Hose		12.	Vacuum Motor
	5.	Scrub Head Fixed		13.	Recovery Tank Dome
	6.	Solution Tank		14.	Scrub Head Swinging
	7.	Solution Tank Cover		15.	Side Squeegee
	8.	Solution Tank Drain Hose		16.	Park Brake (Optional)

SCX364 86037150 1/17/07

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