Wayne-Dalton 3322B, 3220C, 3320B-Z, 3322B-Z, 3221C User Manual

...
5 (2)

INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL

®

GARAGE DOOR OPENER

Chain/ Belt Drive

Models: 3220C, 3221C, 3222C, 3224C, 3320B, 3322B, 3324B 3220C-Z, 3221C-Z, 3222C-Z, 3224C-Z, 3320B-Z, 3322B-Z, 3324B-Z

FOR RESIDENTIAL SECTIONAL OVERHEAD GARAGE DOORS ONLY!

DO NOT USE ON ONE PIECE DOORS!

IMPORTANT! THE DOOR AND OPENER WILL NOT FUNCTION PROPERLY UNTIL INFRARED SAFETY SENSORS ARE INSTALLED AND PROPERLY ADJUSTED!

IMPORTANT NOTICE!

Read the enclosed instructions carefully before installing/operating this garage door opener. Pay close attention to all warnings and notes. This manual MUST be attached to the wall in close proximity to the garage door.

GARAGE DOORS & OPENERS

Copyright 2007 Wayne-Dalton Corp.

Part No. 325809

Rev.3 7/19/2007

Package Contents

NOTE: Depending on the opener model, some parts listed may not be supplied.

 

 

 

 

 

Rail Assembly W/Upper

 

 

 

 

 

 

 

Door Arm

 

 

 

 

 

 

 

 

 

Wired Safety Sensors W/ Hardware

 

 

 

 

 

 

Wall Mounting

 

 

 

 

 

 

 

Brackets

 

 

 

Door Arm

 

 

Door Bracket

 

 

 

 

 

 

 

 

 

 

 

 

 

Lower

 

 

 

 

(2) Safety Sensor

 

 

 

 

 

 

 

Brackets

 

 

 

 

 

 

 

 

 

Infrared Safety Sensors

 

 

 

 

 

 

 

 

(1 Sender + 1 Receiver)

 

 

 

Bell Wire

Red Emergency

Keychain/Visor

 

 

 

 

Release Knob

 

 

 

 

Transmitter (1 or 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Owner’s Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

Opener

 

pe

 

 

 

 

 

 

 

o

O rat

 

 

 

 

 

 

 

e

 

 

 

 

 

 

 

T

D

 

 

 

 

 

 

 

 

o

 

 

 

 

 

 

 

o

 

 

 

 

 

 

 

Press

r

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Here

 

 

 

 

 

 

 

Multifunction

 

 

 

5 Button Wireless

Entrapment Label

Light Diffuser

 

Wired Deluxe Wall

Keyless Entry W/

 

 

Wall Station

 

 

 

Station W/Hardware

Hardware

 

 

W/Hardware

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EMERGENCY

 

 

 

 

 

 

 

 

RELEASE

 

 

5/16” x 1-1/4” Multi Grip

 

Nylon Shoulder Bushing

Hairpin Cotter

Emergency Release Tag

 

 

Clevis Pin

 

 

 

 

 

 

 

 

 

 

1/4” x 4” Hex Head Bolt

 

 

(2) 1/4” - 20 x 2” Carriage Bolts

(2) 1/4”-20 x 3/4” Machine Bolts

 

(2) 1/4” Nylock Nuts

1/4” Plastic Insert

(2) 1/4” - 20 x 5/8”

(2)1/4” Locking Nuts

 

 

 

 

 

 

Locking Nut

Self Drilling Screws

 

 

 

 

 

 

 

 

 

3/8”-16 x 1” Machine Bolt

 

 

3/8” Plastic Insert

 

 

(2) 1/4” x 1-1/2” Lag Screws

 

 

 

 

 

Locking Nut

3/8” Flat Washer

 

IPlease Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOOR PRIOR TO PRODRIVE ® OPENER INSTALLATION

To ensure your new Prodrive ® opener works as intended, your garage door must be properly installed and balanced.

Before installing your garage door opener, open and close you door manually to ensure it operates smoothly from top to bottom. A properly balanced door should not take a lot of effort to open or close by hand. The door should stay in the open and in the closed

position without drifting down or creeping up. If a door opens fast, the door may need spring tension reduced. If the door drops fast, the door may need spring tension increased.

If the door operates properly, then proceed to your Prodriveinstallation manual for instructions on how to install the Prodrive ® garage door opener.

If the operation of the door does not meet these requirements, adjust the spring balance per your door’s installation manual or call a professional installer to make adjustments before installing Prodrive ®.

Instruction manuals are available for download on www.wayne-dalton.com. Use the web site to also find the location of your nearest professional dealer.

Once the door is properly balanced and operates smoothly, you may proceed with the installation of your Prodrive ® garage door opener.

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need II You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Pre-Installation

IMPORTANT! Before starting the installation read these instructions thoroughly to familiarize yourself with all aspects of installation and adjustment.

IMPORTANT: IF YOUR GARAGE HAS NO SERVICE ENTRANCE DOOR, INSTALL AN OPTIONAL OUTSIDE QUICK RELEASE LOCK. THIS ACCESSORY ALLOWS MANUAL OPERATION OF GARAGE DOOR FROM OUTSIDE IN CASE OF POWER FAILURE.

IDENTIFY YOUR DOOR

Identify your door by referring to illustrations below and verify that your door type is a sectional door with curved track. Do not install if the door is any type of one piece door.

NOTE: The opener has been designed for sectional doors. Do not attempt to install this opener on any style one piece door. Using this opener on a one-piece door may result in serious personal injury or property damage.

TEST YOUR DOOR

Before you begin, complete the following two tests to insure that the door is balanced and working properly. A door that binds, sticks or is out of balance could cause severe injury. Do not attempt to compensate for an improperly adjusted door by the installation of an opener. This will interfere with the proper operation of the opener’s safety features and/or may damage the door or opener. Have a qualifi ed service person make any needed adjustments or repairs before proceeding with installation.

Door Test One

Raise and lower the door and check closely for any sticking or binding that may occur. Lift the door approximately half way open, as illustrated. When releasing the door, it should stay in position. If spring tension pulls the door further open or door weight pulls it down, your door is not properly adjusted.

Door Test Two

When properly installed, a door should remain clear of the opening, when allowed to rest at its natural, full open position. If “door drift” pulls door back into opening or spring tension is not suffi cient to pull door totally clear of opening, the door is not properly adjusted.

PRE-ASSEMBLY CHECK

Every opener is factory tested and shipped with the limit switch adjustment in the door CLOSED position. If the opener has been powered up before assembly, perform the following steps to insure that the limit switch adjustment is in the door CLOSED position. Connect the opener to a power source and short across the screw terminals labeled “PB” and “COM” with a metal screw driver. Motor should start; run through a full OPEN cycle, (driven gear rotates clockwise) and stop. This will leave opener in OPEN position. To get the opener back to full CLOSE position, short and hold “PB” and “COM” terminals again (driven gear rotates counter clockwise). Continue to short terminals until opener stops in the CLOSED position. If the contact between “PB” and “COM” is lost, the motor will stop, reverse, and travel back to the open limit, repeat with a constant short across “PB” and “COM”.

Right Side Of Opener

P.B. COM OBS

CAUTION: KEEP CLEAR OF ALL ROTATING AND MOVING PARTS.

ADJ.PROGRAM

SW STATUS

 

WARNING

 

 

 

 

FAILURE TO KEEP CLEAR OF ROTATING AND MOVING PARTS CAN RESULT IN SEVERE INJURY.

FORCE

 

Disconnect from power source and proceed to assembly.

III Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

System Features

1. Open and Close Cycle Control:

Allows garage door to be started and stopped by push button, transmitter or wall station. The next impulse sends a stopped garage door in opposite direction.

2. Emergency Disconnect:

Manual disconnect permitting operation of door during power failure with automatic reconnect when opener is reactivated. See page 27.

3. Opener light:

Automatically turns on when opener is activated and remains on for four minutes for convenience and safety.

4. Mechanical Door Lock:

When properly adjusted, opener locks door in closed position preventing unwanted entry. See Adjustment # 3 on page 32.

5. Obstruction Warning Light:

The convenience light will fl ash after sensing an obstruction in the down direction and/or if the safety system malfunctions while in the open position.

6. Motor:

Permanently lubricated, thermally protected, heavy duty motor with automatic reset.

7. Safety System:

Independent up and down force adjustments. When properly adjusted, the safety system will automatically reverse the door when obstructed in down direction and return to fully open position. The door will stop when obstructed in the up direction. See Adjustment #2 on page 32.

8. Infrared Safety Sensors:

Wired infrared safety sensors detect an obstruction in door path and react by reversing door.

9. Multi-Function Wall Station:

Wired wall station provides up/down door motion control and independent overhead light on/off control. Wireless multi-function wall station provides up/down door motion control, independent overhead light on/off control, door down delay, adjustable “pet position” function, and “pet position” program button.

10. Homelink® Compatibility:

Opener is capable of “learning” automobile equipped Homelink® transceivers. Visit: www.homelink.com.

11. Rolling Code Technology:

Wireless transmitters, multi-function wall stations and wireless keyless entry use rolling code which prevent would be thieves from “grabbing” the transmitter’s digital code.

 

Tools Needed

 

 

 

 

 

Power Drill

Ratchet Wrench

Needle Nose Pliers

Pliers/Wire Cutters

5/64”, 3/32”, 1/8”, 3/16”

Hacksaw

 

 

 

 

 

Drill Bits

 

Phillips Head

1/4”, 3/8”, 7/16”,

Pencil

 

7/16” Wrench

Pliers

Screwdriver

1/2”, 9/16” Sockets

 

 

 

 

 

 

 

 

 

 

 

Hammer

Flat Tip

7/16” Socket Driver

Level

 

 

2 x 4 Board

 

Screwdriver

 

 

 

 

 

 

Tape Measure

Safety Glasses

Adjustable Wrench

 

2 x 6 x 12 Solid Test

Non-Metallic

 

 

 

 

 

Object

Step Ladder

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need IV You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Table of Contents

Package Contents ..............................................................................

I.

Pre-Installation Inspection.............................................................

II, III

Tools Needed ...................................................................................

IV.

Important Safety Instructions ............................................................

V.

Prodrive ® Installation ..................................................................

1-5.

Pre-Operation .............................................................................

6-19.

Optional Installations ................................................................

20-26.

Operation .................................................................................

27-32.

Programing Wireless Wall Station Or Transmitter(s) to Opener .......

33.

Maintenance ..................................................................................

34.

Troubleshooting .............................................................................

35.

Parts Breakdown Rail Assembly.....................................................

36.

Parts Breakdown Opener Assembly ...............................................

37.

Accessories....................................................................................

38.

Templates ......................................................................................

39.

Customer Service Number .............................................................

40.

Warranty ........................................................................................

41.

Definition of key words used in this manual:

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER OPENER OPERATION.

NOTE: Information assuring proper installation of the opener.

WARNING

INCORRECT INSTALLATION CAN LEAD TO SEVERE OR FATAL INJURY. FOLLOW THESE INSTRUCTIONS CAREFULLY.

IMPORTANT INSTALLATION

INSTRUCTIONS

1.READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2.Do not connect the opener to electrical power until instructed to do so.

3.Install the entrapment warning label next to the wall station in a prominent location. Install the emergency disconnect label on the emergency disconnect cord.

4.Remove all ropes and remove, or make inoperative in the unlocked position, all locks connected to the garage door before installing the opener.

5.Do not wear rings, watches or loose clothing when installing or servicing a garage door system.

6.It is important that you install all the components supplied with the Prodrive ® opener, i.e., wall stations, safety sensors, etc. Use of parts not supplied by Wayne-Dalton Corp. may cause the opener to malfunction and create unsafe conditions.

7.Wear protective eye wear when installing or servicing the opener or door.

8.Install opener on a properly balanced and operating garage door. Have a qualified service person make adjustments/repairs to cables, spring assemblies, and other hardware before installing the opener. An improperly balanced door could cause severe or fatal injury.

9.Where possible, install the opener seven feet or more above the floor. Mount the emergency disconnect six feet above the floor.

10.Locate the wall station: (a) within sight of door, (b) at a minimum height of five feet, so small children cannot reach it, and (c) away from all moving parts of the door.

11.After installing the opener, the door must reverse when it contacts a 1-1/2” high object (or 2 x 4 board laid flat) on the floor.

12.Installation and wiring must comply with local building and electrical codes. Connect the power cord to a properly grounded outlet. Do not remove the ground pin from power cord.

13.To reduce the risk of injury to persons, use this opener only with sectional overhead doors.

14.Top section of garage door may need to be reinforced before attaching opener. Check with your garage door manufacturer for their recommendations.

15.Do not use sensitivity adjustments to compensate for a poorly operating door. This will prevent proper operation of the safety reverse feature and may damage the door and cause possible severe or fatal injury.

16.An open door must not close and closing door must reverse and open if infrared safety sensors are obstructed by 6” high object placed on garage fl oor.

17.Use a sturdy, non-metallic step ladder when installing opener.

AFTER INSTALLATION IS COMPLETE, FASTEN THIS MANUAL NEAR GARAGE DOOR. PERFORM OBSTRUCTION TESTS MONTHLY AND MAINTENANCE AS RECOMMENDED. SEE PAGES 17 & 34.

V Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Wayne-Dalton 3322B, 3220C, 3320B-Z, 3322B-Z, 3221C User Manual

1Attaching Opener to Rail

Tools Needed: IMPORTANT: THE DRIVER GEAR IN THE OPENER MUST BE PROPERLY ALIGNED

3/8” Socket WITH THE SPROCKET/ COUPLING COGS IN THE RAIL ASSEMBLY AND THE MOUNTING

Ratchet Wrench BOLTS FULLY TIGHTENED, BEFORE POWERING UP THE OPENER. NEGLECTING TO DO THIS WILL RESULT IN GEAR FAILURE.

Before assembly, align sprocket/ coupling cogs to match notches of driver gear. Rotate the motor spline to position driver gear so the nearest notch in driver gear is directly behind motor spline, as illustrated.

NOTE: Do not rotate more than 1/2 turn.

Place opposite end of rail on temporary support approximately 6” in height.

Proceed with attaching rail to opener, ensuring proper engagement between sprocket/coupling cogs and driver gear notches. Realign if necessary, making sure to keep any rotation only to the nearest notch. Using the (4) pre-attached 1/4”-20 x 5/8” hex head bolts, assemble rail to opener using 3/8” socket; tighten securely.

NOTE: Do not plug the opener power cord into electrical outlet until opener is fully installed and you are instructed to do so in this manual.

Rail Bottom

Sprocket / Coupling Cogs

(Facing Upwards)

 

Notches

Opener

Top View

Sprocket / Coupling Cogs

Motor Spline

Driver Gear

Notches

1/4” - 20 x 5/8” Hex Head Bolts

Opener

INSTALLATION

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need 1 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

2

 

Positioning and Installing

 

 

 

 

Front Wall Bracket

 

 

 

 

Tools Needed:

NOTE: It is recommended that the door

 

opener be installed 7 feet or more above the

Carpenter’s Level

garage floor.

7/16” Socket

REINFORCE THE HEADER WALL

Driver

Reinforce the header wall (wall above door

 

opening) as required, to ensure rigid

Power Drill

mounting of the front wall bracket.

 

 

 

 

Tape Measure

 

WARNING

 

1/8” Drill Bit

DO NOT ATTEMPT TO LOOSEN OR

REMOVE ANY PORTION OF DOOR SPRING

 

 

SYSTEM IN ORDER TO REINFORCE

 

HEADER WALL OR TO MOUNT WALL

 

BRACKET. SPRING SYSTEM IS UNDER

 

EXTREME TENSION AND CAN CAUSE

 

SEVERE OR FATAL INJURY. SUCH WORK

 

SHOULD BE DONE BY A QUALIFIED

 

SERVICE PERSON.

 

Locate the vertical center line of the garage

 

door and mark it on the header above the

 

door.

 

Raise the door slightly until the top section

 

reaches the highest point of travel (High Arc

 

Point); using a carpenter’s level, transfer

 

and mark the highest point of travel onto the

 

header wall and close the door.

 

Mount the front wall bracket with its lower

 

edge approximately 1/2” -1” above the

 

mark showing the highest point of travel and

 

centered on the vertical center line.

 

NOTE: For low headroom torsion

 

counterbalance, hold the wall bracket’s

 

bottom edge typically at 1/2” - 1” (room

 

permitting) above the torsion spring center

 

bracket and centered on the vertical line, see

 

illustration.

 

Mark the two mounting holes and pilot drill

 

with a 1/8” drill bit. Mount wall bracket using

 

the 1/4” x 1-1/2” lag screws supplied to

 

ensure rigid mounting.

 

 

 

 

Reinforce with 2” x 6” as required to insure rigid mounting.

Vertical Center Line

Header

Carpenter’s Level

 

 

 

 

High Arc Point

Top Section

Sectional Door

Curved Track

1/4” X 1 1/2”

Lag Screws

1/2” - 1” Above

High Arc Mark

Front Wall

Bracket

Center of

High Arc Door

Mark

1/2” - 1” Above

Center Bracket

(Room Permitting) Front Wall

Bracket

Top Edge Of

Torsion Spring

Center Bracket

Center Bracket

Center Line

2 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

3Attach Unit to Front Wall Bracket

Tools Needed:

Raise the front end of the rail

 

assembly and attach it to the front wall

7/16” Socket

bracket, using the 1/4” x 4” hex head bolt

 

and the supplied 1/4” plastic insert

Ratchet Wrench

locking nut. Take care not to over tighten

nut. Tighten only until end of bolt is flush

 

Adjustable Wrench

with outside of nut.

 

 

NOTE: If you have a torsion spring

 

counterbalance system, it will be necessary

 

to raise the opener and support it on a

 

step ladder to attach the front end of the rail

 

assembly to the wall bracket.

 

The upper door arm is secured to the spacer

 

bracket with one tie wrap for shipping.

 

Remove tie wrap attaching upper door arm

 

to the spacer bracket, allowing door arm to

 

swing down (see caution).

 

CAUTION: Support upper door arm with your

 

free hand, to prevent door arm from

 

swinging down uncontrolled.

1/4” x 4” Hex Head Bolt

Upper Door Arm

Front Wall

Bracket

1/4” Plastic Insert

Locking Nut

Tie Wrap

Upper Door Arm

Spacer Bracket

Rail Assembly

Cardboard or Cloth to

Protect the Housing

4

Positioning Motor

 

 

End of Opener

 

 

Tools Needed:

IMPORTANT: TO PREVENT DAMAGE TO

 

DOOR, DO NOT REST THE OPENER ON THE

2” x 4” Board

DOOR WITHOUT USING A 2” X 4” BOARD

 

AT LEAST 3 FEET LONG.

Non-Metallic

 

Step Ladder

Raise the motor end of the opener and

 

support it so you can open the door to its

 

fully open position. You may need help

 

raising motor end if ladder is not high

 

enough.

 

IMPORTANT: TO PREVENT DAMAGE TO

 

DOOR OR OPENER, POSITION TROLLEY AS

 

CLOSE TO OPENER AS POSSIBLE, BEFORE

 

OPENING DOOR.

 

Open the door and place a 2” x 4” x 36”

 

minimum board along the top section of the

 

garage door. Rest the rail assembly on the

 

2” x 4” board.

 

Support top section of door to prevent

 

excessive sagging.

 

 

Rail Assembly

Trolley

2” x 4” Board

Door

Opener

 

Support Door to

Prevent Sagging

Non-Metallic

Step ladder

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need 3 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

5

Mounting Opener End

 

 

 

Tools Needed:

CAUTION: Do not use gear cap bolt or nut

Power Drill

for hanger attachment. This may cause

sprocket, chain or Belt misalignment,

Hacksaw

resulting in damage to opener or possible

personal injury!

1/8” Drill Bit

Align the center of opener’s rail assembly

1/2” Socket

with the center line previously marked on

the top section of the garage door to ensure

7/16” Socket

rail will be parallel with the direction of door

travel.

Ratchet Wrench

Using perforated angles (cut to proper

Adjustable Wrench

length) hang opener end from ceiling joist.

Be sure to locate and mount to ceiling joists,

Tape Measure

as illustrated.

 

Perforated Angle

Pilot drill with 1/8” drill bit and use

1/4” x 1-1/2” lag screws (not supplied) to

Iron (Not Supplied)

ensure a rigid mount. Attach opener to

 

perforated angles using 5/16” x 3/4” bolts,

 

5/16” lock washer, and 5/16” nuts (not

 

supplied).

 

NOTE: Bracing should be at an angle to

 

provide rigid support.

 

When opener is securely attached to

 

perforated angles, remove the 2” x 4” (used

 

to support rail assembly in Step 4) and

 

close the door.

 

NOTE: It is recommended that 10’ rails be

 

supported in the center to prevent sagging.

 

Opener rail should be aligned perpendicular

 

to the garage door when properly installed.

 

There should be no sagging of the rail in

 

any direction.

 

 

Ceiling Joist

Cut Perforated

Angles to Fit

Gear Cap

Nut/ Bolt

Opener

Alternate Hanger

Mounting Holes

Center Line

Of Door

Use angled brace to ensure rigid installation.

PROPER INSTALLATION

Top view

correct

incorrect

Side view

correct

incorrect

header

4 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

6

Mounting Door Bracket

 

 

 

Tools Needed:

NOTE: If you have a 5120, 5140, 9100,

 

9400, 9600, 9700 or 9800 series door,

7/16” Socket

do not install this door bracket, install the

 

door bracket supplied with the door, see the

Ratchet Wrench

Installation Instructions and Owner’s Manual

supplied with the door. Instructions manuals

 

 

are available for download at www.wayne-

 

dalton.com or call 1-888-827-3667.

 

IMPORTANT: DOORS MAY NEED TO BE

 

REINFORCED TO PREVENT DAMAGE TO THE

 

DOOR. CHECK WITH THE GARAGE DOOR

 

MANUFACTURER FOR PROPER

 

REINFORCING OF YOUR DOOR.

 

For wood doors, mount door bracket,

 

using two 1/4”-20 x 2” carriage bolts and

 

1/4” locking nuts supplied, on center line of

 

door with middle hole in line with top rollers.

 

For metal doors, mount door bracket,

 

using two 1/4”-20 x 5/8” self drilling screws

 

supplied, on center line of door with middle

 

hole in line with top rollers.

 

 

Reinforce Door Vertically and

Horizontally

Top Roller

Guideline

Door Center

Line

Door Center

Line

1/4”-20 x 2” Carriage Bolts

Top Roller

Guideline 1/4”

Locking Nuts

Top Roller

1/4”-20 x 1/2”

WOOD

Door

DOORS

Guideline

Self Drilling Screws

Bracket

 

STEEL Door

DOORS Bracket

7

Installing Light

 

 

 

Tools Needed:

Remove lens by pressing up on both sides

 

of the bottom of the lens at the junction of

None

the housing, releasing the locking tabs, and

 

pulling forward.

 

Screw a 60 watt (Maximum) bulb into

 

socket. For maximum bulb life, “rough

 

service” bulbs are recommended.

 

Align the top and bottom tabs on the lens

 

with the housing and push straight on until

 

lens locks in place.

 

 

Housing

Bulb - 60 Watt

 

 

Maximum

 

 

(Not Supplied)

 

 

 

Socket

Locking Tabs

Lens

PRE-OPERATION

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need 5 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

8

Wired Wall Station Installation

 

 

 

 

 

 

(If Included)

 

 

Tools Needed:

WARNING

 

Wall Station

 

 

 

 

 

Power Drill

TO PREVENT POSSIBLE INJURY, INSTALL

 

 

Phillips Head

WALL STATION OUT OF THE REACH OF

 

 

CHILDREN AND IN A LOCATION WHERE

 

 

Screwdriver

THE DOOR CAN BE SEEN WHEN THE

 

5 Foot

 

OPENER IS ACTIVATED. DO NOT MOUNT

 

Flat Tip

 

Minimum

WALL STATION NEAR OR NEXT TO

 

 

 

Screwdriver

 

 

GARAGE DOOR.

 

 

 

 

 

3/32” Drill Bit

IMPORTANT: THE STANDARD PUSH

 

 

 

BUTTON OR THE DELUXE WALL

 

 

 

STATION MUST BE THE ONLY TYPE USED

 

 

 

FOR PROPER DOOR OPERATION. THE USE

 

 

 

OF ANOTHER PUSH BUTTON OR WALL

 

 

 

CONTROL STATION NOT SUPPLIED BY

 

 

 

WAYNE-DALTON COULD CAUSE OPENER TO

 

 

 

MALFUNCTION.

 

 

 

Wired Wall Station:

Right Side Of Opener

 

Wire the garage door opener wall station

 

 

 

using bell wire connected to COM and P.B.

 

 

 

screws, as illustrated.

 

 

 

Locate push button adjacent to service

 

 

 

entrance door at a minimum height of 5 ft.,

 

 

 

and at least 6 ft. away from garage door.

 

 

 

Fasten the wall station in a safe location with

COM

 

 

the (2) phillips head screws, making sure not

 

OBS

 

to over tighten. Pilot drill mounting holes

 

COM

 

using a 3/32” bit. Additional wired wall

PB

P.B.

 

stations may also be installed in accordance

 

 

 

with these instructions.

ADJ.PROGRAM

 

 

CAUTION: Over tightening the screws could

SW STATUS

 

 

 

 

deform plastic case.

FORCE

 

 

 

 

 

IMPORTANT: CONNECT THE LOW

 

 

 

VOLTAGE WIRE TO THE WALL STATIONS

 

Wall Station Back

 

USING A “J” HOOK CONFIGURATION. IF WIRE

 

 

 

IS COMPLETELY LOOPED AROUND

 

 

 

TERMINAL SCREW, IT CAN PREVENT

 

 

 

PROPER CONTACT.

 

 

 

 

Phillips Head Screws

 

 

Wall Station Front

 

6 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

9

Deluxe Multi-Function Wireless

 

 

Wall Station Installation

 

 

(If Included)

 

 

Tools Needed:

WARNING

 

 

 

 

 

Power Drill

TO PREVENT POSSIBLE INJURY, INSTALL

 

 

 

WALL STATION OUT OF THE REACH OF

 

Wall Station

3/32” Drill Bit

CHILDREN AND IN A LOCATION WHERE

 

 

 

THE DOOR CAN BE SEEN WHEN THE

 

 

Phillips Head

OPENER IS ACTIVATED. DO NOT MOUNT

 

 

Screwdriver

WALL STATION NEAR OR NEXT TO

 

 

 

GARAGE DOOR.

 

5 Foot

 

 

 

Minimum

 

NOTE: For proper operation, mount the wall

 

 

 

station on a flat surface.

 

 

 

The wall station can be mounted to a NEMA

 

 

 

standard electrical box or directly to any wall

 

 

 

surface. No wiring is required.

 

 

 

Locate wall station adjacent to service

 

 

 

entrance door at a minimum height of 5 ft.,

 

 

 

and at least 6 ft. away from garage door.

Lower Screw Installation

Upper Screw Installation

 

If mounting to a NEMA electrical box, use

 

 

 

machine thread screws provided in place of the

 

 

 

wood screws. No drilling is required. If high

 

 

 

voltage wiring is contained in the box,

 

 

 

a standard NEMA solid faceplate must be

 

 

 

installed between the box and the wall station. If

 

 

 

fastening into drywall or concrete, use anchors

 

 

 

provided. When mounting to wood use a 3/32"

 

 

 

drill bit and the drilling template located on

 

 

 

page 39. Drill the two 3/32” mounting holes

 

 

 

using the drill template. Drill 3/16" holes if

 

 

 

using anchors.

 

Phillips

 

 

 

Head Screw

 

Install lower screw leaving 7/16" of the screw

 

 

 

exposed. Slide wall station keyhole slot onto the

 

 

 

lower phillips head screw. Wall station should

Phillips Head

 

 

slide onto screw, providing a snug fit. If

Screw

 

 

necessary remove wall station and loosen or

 

 

 

tighten lower phillips head screw until a snug fit

 

 

 

is achieved.

7/16”

 

 

 

 

 

Once wall station is fitted on lower screw, install

 

 

 

upper screw. Do not over-tighten.

Keyhole

 

 

 

 

 

CAUTION: Over tightening the upper screw

Slot

 

 

 

 

 

could deform plastic case.

 

 

 

 

Phillips

 

 

 

Head Screw

 

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need 7 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Deluxe Multi-Function Wireless

Wall Station Installation Continued

(If Included)

Remove the battery cover (right-hand side of wall station) by disengaging the battery cover’s lower clip. Install two AAA batteries into the wall station observing the polarity, (+) and (-), of both batteries. After about three seconds, the red LED will begin to blink every three seconds.

Up/Down

Re-install the battery cover by first inserting its LED top into the wall station then inserting and

securing its bottom.

NOTE: To slow blink rate or turn off, refer to wall station operation page 28 “Back Lit LED Light”.

Wall

Station

per

O

at

o

e

T

D

Presso

o

Here r

 

Battery

 

Cover

(2) AAA

Lower

Batteries

 

Clip

10

Entrapment

 

 

Warning Label

 

 

Tools Needed:

Apply entrapment warning label in a

 

convenient location next to the wall station.

None

Use mechanical fasteners if adhesive will

 

not adhere.

 

 

Wall Station

Service

Entrance

Door

Entrapment

Warning Label

8 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

11

 

 

Wired Infrared Safety Sensor

 

 

 

Installation

 

 

 

Wall Mounting Bracket

Tools Needed:

Ratchet Wrench

Tape Measure

Power Drill

3/16” Drill Bit

7/16” Socket

Driver

7/16” Wrench

Pencil

IMPORTANT: BOTH WALL BRACKETS MUST BE MOUNTED AT THE SAME HEIGHT FOR PROPER ALIGNMENT.

Note: Use Steps a-c for installing sensors on both sides of the garage door.

a.Select and mark with a pencil, a mounting location no more than

5 inches above the floor to center line of wall mounting bracket. The safety sensors should be mounted as close to the door track or inside edge of the door as possible to offer maximum entrapment protection. It is very important that both wall mounting brackets be mounted at the same height for proper alignment.

b.Drill pilot holes, using a 3/16” drill bit. Using two 5/16” x 1-1/2” lag screws, permanently mount the wall mounting brackets to both door jambs. In some installations it may be necessary to attach a wooden spacer to the wall to achieve the required alignment.

Attach the “U” brackets to the wall mounting brackets with 1/4”-20 x 1/2” carriage bolts, washers and nuts. Insert the bolts from the inside of the “U” bracket and hand-tighten.

IMPORTANT: IDENTIFY WHICH SIDE OF THE GARAGE DOOR IS EXPOSED TO THE MOST SUNLIGHT. MOUNT THE SENDING UNIT (UNIT WITHOUT LED) ON THE SIDE WHICH IS EXPOSED TO THE MOST SUN. SUNLIGHT MAY AFFECT THE SAFETY SENSORS, AND THIS ORIENTATION WILL HELP REDUCE THE EFFECT.

c.Attach the sending and receiving safety sensors to the “U” brackets by inserting all three tabs into the respective holes.

5”

a

 

 

b

Door Jam

 

 

 

5/16” x 1-1/2”

 

Wall Mounting

Lag Screw

 

 

 

Bracket

 

 

Nut

 

Washer

1/4”-20 x 1/2”

Carriage Bolt

U-Bracket

c

Receiving

LED

Unit

 

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need 9 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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