Wagner SprayTech EP2300se, EP2105, CS5100, EP2300, GP2905 User Manual

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4 (1)
Diaphragm Pumps
1150
Piston Pumps
EP2105 EP2205 EP2300 EP2300se EP2400 EP2510 GP2605 GP2905
HVLP
Diaphragm Pumps
1150
Piston Pumps
EP2105 EP2205 EP2300 EP2300se EP2400 EP2510 GP2605 GP2905
HVLP
Plus
ED1150 Airless Sprayer
Owner's Manual
Model no. 0294059
Form no. 0294968C
1
© 1996 Wagner Spray Tech. All rights reserved.

CAUTION

THIS UNIT IS PROVIDED WITH A THERMALLY PROTECTED AUTOMATIC RESET. IF AN OVERLOAD OCCURS THE THERMALLY PROTECTED AUTOMATIC RESET DISCONNECTS THE MOTOR FROM THE POWER SUPPLY.
Motor will restart without warning when protector automatically resets.
Always disconnect motor from power supply before working on equipment.
When thermally protected automatic reset disconnects the motor from the power supply, relieve pressure by turning priming valve to “prime” .
Turn ON-OFF switch to OFF.
CAUTION: THE CAUSE OF THE OVERLOAD SHOULD BE CORRECTED BEFORE RESTARTING.
CAUTION
Be sure to read, understand and observe all safety precautions and warnings. See pages 3 thru 6.
Read product labels—follow manufacturer’s recommendations
All procedures and recommendations presented in this manual are based on information which SprayTECH believes to be reliable. However, such procedures and recommendations are to be implemented and used by persons reading this manual at their own discretion and risk.
Label directions, procedures and precautions set forth by the manufacturers of finishing products are to be considered the best source of information on those products. No attempt has been made in this manual to provide complete data on all the various materials which may be used in your airless sprayer.
Application procedures are presented here as suggestions only, and are not to be construed as representations or warranties as to safety, performance, results or fitness for any intended use ot the various types of products mentioned.
BEFORE YOU CALL
Have the following information available:
Model #____________ Serial #____________ Purchase Date________________________
© 1995 WAGNER SPRAY TECH CORPORATION. ALL RIGHTS RESERVED.
2

SAFETY PRECAUTIONS

This manual contains information which must be read and understood before using the equipment. When you come to an area which has one of the following symbols, pay particular attention and make certain to heed the safeguard.
WARNING
Important safety information indicates a hazard which may cause serious injury or loss of life.
CAUTION
Important information that tells how to prevent damage to equipment or how to avoid causes of minor injuries.
Note: Gives important information which should be given special attention.
IMPORTANT

EXTENSION CORD SELECTION

If an extension cord is used, make sure it is of the three-conductor type with NEMA connectors so a continuous grounding circuit is provided from tool to power circuit receptacle. Also, be sure that the conductor size is large enough to prevent excessive voltage drop which will cause loss of power. A table of recommended extension cord sizes will be found below.
For nameplate ampere ratings which are between those given, use the extension cord recommended for the NEXT HIGHER ampere rating.
If an extension cord is to be used outdoors it must be marked with the suffix W-A following the cord type designation. For example — SJTW-A to indicate it is acceptable for outdoor use.
RECOMMENDED EXTENSION CORD SIZES FROM SERVICE ENTRANCE TO PUMP MOTOR.
NAMEPLATE AMPERE RATING Cord Lgth. 0 to 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 25Ft. 18 18 18 18 18 18 16 16 16 14 14 14 14 14 12 12 50Ft. 18 18 18 18 18 18 16 16 16 14 14 14 14 14 12 12I 25Ft. 18 18 18 18 18 18 16 16 16 14 14 14 14 14 12 12
100Ft. 18 18 18 16 16 16 16 16 14 14 14 14 14 14 12 12 125Ft. 18 18 16 16 16 14 14 14 14 14 14 12 12 12 12 12 150Ft. 18 16 16 16 14 14 14 14 14 12 12 12 12 12 12 12
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WARNING
HAZARD
Injection Injury - A high pressure stream of paint pro-
duced by this equipment can pierce the skin and underlying tissues, leading to serious injury and pos­sible amputation.
PREVENTION
• Maximum operating range of the gun - 3000 PSI fluid
pressure.
NEVER aim the gun at any part of the body.
NEVER allow any part of the body to come in contact with the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the fluid hose.
NEVER put hand in front of the gun. Gloves will not provide protection against an injection injury.
ALWAYS lock the gun trigger, shut fluid pump off and release all pressure before servicing, cleaning tip guard, changing tips, or leaving unattended. Simply turning off the electrical power will not release pressure in the system. The Prime Spray Valve must be turned to the
position to relieve the pressure.
ALWAYS have the tip guard in place while spraying. The tip guard provides some protection against injection injuries but is mainly a warning device.
DO NOT TREAT AS A SIMPLE CUT! Injection­can lead to amputation. See a physician im­mediately.
NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is important to treat the injury surgically as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Con­sultation with a plastic surgeon or recon­structive hand surgeon may be advisable.
ALWAYS remove spray tip before flushing or cleaning
• the system.
• Paint hose can develop leaks from wear, kinking, abuse, etc. A leak is capable of injecting material into the skin. The paint hose should be inspected before each use.
• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
• All accessories must be rated at or above 3000 P.S.I. (Includes spray tips, guns, extensions, and hose).
• In case of skin injection see physician immediately.
4
WARNING
HAZARD PREVENTION
Explosion or fire - Solvent and paint fumes can explode or
ignite causing property damage and/or severe injury.
• Exhaust and fresh air introduction must be provided to keep the air within the spray area free from accumulation of flammable vapors.
• Avoid all ignition sources such as static electricity sparks open flames such as pilot lights, hot objects such as cigarettes, and sparks from connecting and disconnect­ing power cords and working light switches.
• Fire extinguishing equipment must be present and in working order.
• Keep the pump away from spray area to avoid solvent and paint fumes. The pump contains arcing parts which emit sparks.
• High velocity flow of material through equipment may develop static electricity. The equipment being used, and objects in and around the spray area, must be properly grounded to prevent static discharge and sparks.
• Use only conductive or grounded high pressure fluid hoses for airless applications. Be sure that gun is grounded through hose connections.
• Power cord must be connected to a grounded circuit.
• Follow the material and solvent manufacturer's safety precautions and warnings.
• WHEN FLUSHING EQUIPMENT use lowest possible pressure.
5
WARNING
HAZARD
Explosion hazard incompatible materials - May cause
property damage or severe injury.
Hazardous vapors - Paints, solvents, insecticides, and
other materials may be harmful if inhaled causing se­vere nausea, fainting, or poisoning.
PREVENTION
• Halogenated hydrocarbon solvents such as methylene chloride and 1,1,1 - Trichlorethane are not compatible with aluminum and may cause an explosion. If unsure of a material’s compatibility with aluminum, contact your coatings supplier.
• Some spray guns and accessories cannot be used with halogenated hydrocarbon solvents. Be certain of com­patibility before use with halogenated hydrocarbon sol­vents.
• The SprayTECH ED1150 pump is not compatible for use with halogenated hydrocarbon solvents. The SprayTECH G-05, G-09, and G-10 guns must NOT be used with halogenated hydrocarbon solvents.
• Use a respirator or mask whenever there is a chance that vapors may be inhaled. Read all instructions with the mask to insure that it will provide the necessary protection against the inhalation of harmful vapors.
General - May cause property damage or severe injury.
• Read all instructions and safety precautions before operating.
• Comply with all appropriate local, state and national codes governing ventilation, fire prevention and operation.
• The United States Government Safety Standards have been adopted under Occupational Safety and Health Act. These standards, particularly the General Stan­dards, Part 1910 and construction Standard, Part 1926, should be consulted.
• This high pressure airless pump is designed to be used with authorized SprayTECH parts only. When using this pump with parts that do not comply with the minimum specifications and safety devices of the pump manufac­turer, the user assumes all risks and liabilities.
• Before each use, check all hoses for cuts, leaks, abra­sion or bulging of cover or damage or movement of couplings. If any of these conditions exist, replace the hose immediately. Never repair a paint hose. Replace it with another grounded hose.
• All hoses, swivels, guns, and accessories used with this unit must be pressure rated at or above 3000 PSI.
6

GENERAL DESCRIPTION

Be sure to read the IMPORTANT SAFETY INFORMA­TION on pages 3 thru 6 before using this sprayer.
Your SprayTECH sprayer is a powerful, easy to operate and easy to service machine. Since it operates on the airless principle, no air compressor is needed.
Power is supplied by a 3/4 horsepower, TEFC electric motor. The flow rate is 0 to .50 gallons a minute. The pressure is adjustable from 0 to 3000 pounds per square inch.

COMPONENT FUNCTIONS

See Figure 1 for component locations. Power for the sprayer is supplied by a 3/4 horsepower,
TEFC electric motor (see Figure 1). It is located at the rear of the sprayer and is connected to the hydraulic pump. The motor is furnished with a 3-wire electric cord. The third wire (ground) should never be cut off. Any extension cords used
must also be 3-wire and 3-wire plug that will plug into a 3­wire grounded electrical outlet. Do not use 2-wire extension cords. Shorter extension cords will assure maximum electrical power for proper operation, use more paint hose, not more extension cords. Refer to page 3 for extension
cord selection.
Cords and extension cords should be protected from vehicle traffic and sharp cutting edges or objects. Any worn or damaged cords should be replaced promptly.
The motor has an automatic overload protective switch. This switch disconnects the motor from electrical supply if overload occurs. The motor can be started again after 5 minutes. The cause of the overload should be corrected before restarting.
The motor should always be kept clean and dry. Paint acts as an insulator. Therefore, too much paint on the motor will cause it to overheat.

ON-OFF SWITCH

The ON-OFF switch is located on the side of the electric motor (see Figure 1).
Paint
Pump
Motor
Priming
Knob
On/Off Switch
Inlet
Valve
Hydraulic Pump
Pressure
Control
Knob
Hook
Suction Set
Outlet
Valve

Figure 1.-Sprayer Component Locations

©1995 WAGNER SPRAY TECH CORPORATION. ALL RIGHTS RESERVED.
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