INSTALLATION &
OPERATION MANUAL
DIRECT STEAM
2/3 JACKETED
STATIONARY AND TILTING KETTLES
MODELS |
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K20DL |
ML-136081 |
K40DL |
ML-136082 |
K60DL |
ML-136083 |
K20DLT |
ML-136086 |
K40DLT |
ML-136087 |
K60DLT |
ML-136088 |
K40DL
For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www.vulcanequipment.com
VULCAN-HART |
3600 NORTH POINT BLVD. |
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC |
BALTIMORE, MD 21222 |
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WWW.VULCANEQUIPMENT.COM |
FORM 35459 (May 2011) |
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DIRECT STEAM KETTLES
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL PLUMBING AND MUST BE ABLE TO PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
Improperinstallation,adjustment,alteration,service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO
OPERATE THIS DEVICE.
RETAIN THIS INSTRUCTION MANUAL FOR FUTURE
REFERENCE
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DIRECT STEAM KETTLES |
CONTENTS |
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GENERAL ........................................................................................................................................... |
4 |
INSTALLATION ................................................................................................................................... |
5 |
Unpacking...................................................................................................................................... |
5 |
Installation Codes and Standards.................................................................................................. |
5 |
Location ......................................................................................................................................... |
6 |
Stationary Kettle ............................................................................................................................ |
6 |
Tilting Kettle ................................................................................................................................... |
7 |
Installation Procedure.................................................................................................................... |
8 |
Steam Supply Connection ............................................................................................................. |
8 |
Initial Start-Up................................................................................................................................ |
9 |
OPERATION...................................................................................................................................... |
10 |
STAINLESS STEEL EQUIPMENT CARE AND CLEANING.............................................................. |
11 |
CLEANING ........................................................................................................................................ |
13 |
Compression Draw-Off Valve Cleaning Instructions.................................................................... |
13 |
Plug Valve Cleaning Instructions ................................................................................................. |
14 |
MAINTENANCE ................................................................................................................................ |
15 |
Service......................................................................................................................................... |
15 |
TROUBLESHOOTING ...................................................................................................................... |
15 |
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DIRECT STEAM KETTLES
INSTALLATION, OPERATION AND
MAINTENANCE OF KDL AND KDLT SERIES
DIRECT STEAM KETTLES
SAVE THESE INSTRUCTIONS FOR FUTURE USE
GENERAL
Vulcan direct steam 2/3 jacketed kettles are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance. It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided.
Model K40DL |
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Model K40DLT |
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(SHOWN WITH OPTIONAL 2" PLUG DRAW-OFF) |
(SHOWN WITH OPTIONAL LID AND 2" PLUG DRAW-OFF) |
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MODEL CHART |
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Model |
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Gallons |
Quarts |
Liters |
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K20DL & K20DLT |
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20 |
80 |
76 |
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K40DL & K40DLT |
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40 |
160 |
152 |
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K60DL & K60DLT |
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60 |
240 |
228 |
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— 4 —
DIRECT STEAM KETTLES
INSTALLATION
UNPACKING
This kettle was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment.
Immediately after unpacking, check for possible shipping damage. If kettle damage is found, save the packaging material and contact the carrier within 15 days of delivery. Freight damage is not covered under Vulcan Warranty.
INSTALLATION CODES AND STANDARDS
In the United States, Vulcan kettles must be installed in accordance with:
1.State and local codes
2.NFPA Standard NFPA-96, Vapor Removal from Cooking Equipment, latest edition, available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269
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