Vermont Casting RHEDV32, RHEDV25, RHEDV42 User Manual

4.5 (2)
Vermont Casting RHEDV32, RHEDV25, RHEDV42 User Manual

Direct Vent Insert

Models: RHEDV25

RHEDV32

RHEDV42

Installation Instructions & Homeowner's Manual

WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY

What to Do if You Smell Gas:

Do not try to light any appliance.

Do not touch any electric switch.

Do not use any phone in your building.

Immediately call your gas supplier from your neighbours phone. Follow the gas suppliers instructions.

If you cannot reach your gas supplier call the fire department.

FOR YOUR SAFETY

DO NOT STORE

OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

Installation and service must be performed by a qualified installer, service agency or your gas supplier.

DE

S

I

G

N

Vermont Castings, Majestic Products

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com

C

E

R

T

IFIED

CERTIFIED

INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner

10000801 6/03 Rev. 4

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Table of Contents

PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLICANCE. Thank you and congratulations on your purchase of a Majestic fireplace.

IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the manufacturers' warranty.

Installation Instruction

 

Important Curing/Burning Instructions ...............................................................................................

3

Locating Your Fireplace Insert ..........................................................................................................

3

Insert Applications .............................................................................................................................

3

Fireplace & Trim Dimensions ............................................................................................................

4

Mantels ..............................................................................................................................................

5

Gas Specifications ............................................................................................................................

5

Gas Inlet & Manifold Pressures .........................................................................................................

5

High Elevations .................................................................................................................................

5

Preparation ........................................................................................................................................

5

Gas Line Installation ..........................................................................................................................

5

Fan Kit ...............................................................................................................................................

6

Fan Removal Instructions .................................................................................................................

6

Installation of Trim Switch for RN/RP Gas Valves .............................................................................

7

Adjustment of Levelling Bar ..............................................................................................................

7

Venting and Installation .....................................................................................................................

7

Liner Installation ................................................................................................................................

8

Ceramic Refractory Installation .........................................................................................................

9

Venting Components .......................................................................................................................

10

Operating Instructions

 

General Glass Information .............................................................................................................

11

Louvre Removal ..............................................................................................................................

11

Glass Cleaning ................................................................................................................................

11

Glass Frame Removal .....................................................................................................................

11

Installation of Logs & Burner Lava Rock .........................................................................................

11

Large Lava Rock Placement ...........................................................................................................

12

Flame Adjustment ...........................................................................................................................

12

Temperature Adjustment .................................................................................................................

12

Flame Characteristics ......................................................................................................................

12

First Firing .......................................................................................................................................

13

Lighting & Operating Instructions ....................................................................................................

14

Troubleshooting Gas Control (820 Millivolt Gas Vale) ....................................................................

15

Troubleshooting Gas Control (SIT 630 Gas Valve) .........................................................................

16

Troubleshooting Gas Control (Honeywell) .....................................................................................

17

Maintenance

 

Cleaning the Standing Pilot Control System ...................................................................................

18

Brass Cleaning ................................................................................................................................

18

Replacement Parts ..............................................................................................................................................

19

Optional Accessories

 

Remote Controls .............................................................................................................................

22

Zero Clearance Kit ..........................................................................................................................

22

A Trim Options for RHEDV25 .........................................................................................................

22

B Trim Options for RHEDV32 .........................................................................................................

26

C Trim Options for RHEDV42 .........................................................................................................

34

Warranty ..............................................................................................................................................................

38

2

10000801

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Installation & Operating Instructions

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSAB149.1 Installation codes for Gas Burning Appliances and Equipment.

FOR U.S. Installations follow local codes and/or the current National Fuel Gas Code ANSI Z223.1.

FOR SAFE INSTALLATION AND OPERATION OF YOUR VERMONT CASTINGS, MAJESTIC PRODUCTS GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1.This appliance gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.

2.Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

3.Children should be carefully supervised when they are in the same room as your appliance.

4.Under no circumstances should this appliance be modified. Parts removed for servicing should be replaced prior to operating this appliance again.

5.Installation and any repairs to this appliance should be carried out by a qualified service person. A professional service person should be contacted to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.

6.Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

7.The venting system (chimney) of this appliance should be checked at least once a year and if needed your venting system should be cleaned.

8.Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids. This appliance should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung in the area of it.

9.Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.

10.The flow of combustion and ventilation air fan must not be obstructed in any way.

Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

IMPORTANT:

PLEASE READ THE FOLLOWING CAREFULLY

It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

It is not unusual for your Vermont Castings, Majestic Products gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.

Please ensure that your room is well ventilated - open all windows.

It is recommended that you burn your Vermont Castings, Majestic Products fireplace for a least six (6) hours the first time you use it. If optional fan kit has been installed, place fan in the "OFF" position during this time.

Locating Your Gas Fireplace Insert

Your Direct Vented Insert unit was designed to be installed in an existing woodburning fireplace. The location and clearances are therefore subject to your local building codes.

Insert Applications

Before installing the gas fireplace insert, consideration must be given to the functioning needs of the fireplace. The size of the fireplace cavity (min. 28³⁄ "W x 21¹⁄ "H x 16" D), the design of the chimney (a minimum size of 8" x 12" is necessary to accommodate the two (2) 3" liners). The availability of the gas supply as well as electricity for the insert fan must be confirmed.

Your Direct Vented Insert unit is designed to be vented vertically only with a minimum height of 12 feet.

This appliance may be installed in an aftermaket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless an available certified kit is used.

All Vermont Castings, Majestic Products gas inserts are approved for installation in solid fuel burning masonry or zero clearance fireplaces.

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

 

Fireplace & Trim Dimensions

 

B

3" (75mm)

D

 

 

 

Dia.

E

 

 

 

A

G

A

J

 

I

 

 

 

 

 

 

 

H

C

 

F

 

K

 

B

 

1= SS or SSD Trim

2= SL or SLD Trim

3= SXL Trim

4= BSL Trim

5= BXL Trim

R - Fireplace opening width

 

 

 

 

 

 

 

 

U

Q - Fireplace opening height

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S - Depth of insert

 

 

 

 

 

 

 

 

 

Q V

 

 

T

 

 

 

 

 

 

T - Firebox width at insert depth(S)

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

U - Firebox depth at insert back height (V)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V - Insert back height

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum Fireplace

 

 

 

 

Insert Opening

 

 

 

 

RHEDV25

RHEDV32

RHEDV42

 

 

 

 

A1

26³⁄ "

680 mm

26 ⁄ "

676 mm

30³⁄ "

781 mm

 

 

 

 

B1

38¹⁄ "

978 mm

38³⁄ "

975 mm

43¹⁄ "

1095 mm

 

 

 

T

A2

29¹⁄ "

743 mm

29"

737 mm

33³⁄ "

848 mm

 

 

 

B2

43¹⁄ "

1105 mm

41¹ ⁄ "

1065 mm

48¹⁄ "

1225 mm

 

 

 

R

 

 

 

I

A3

-

-

33"

838 mm

-

-

 

 

 

M

B3

-

-

44"

1118 mm

-

-

 

 

 

 

A4

-

-

28"

712 mm

-

-

 

 

 

 

B4

-

-

40 ⁄ "

1041 mm

-

-

 

 

 

 

A5

-

-

30¹⁄ "

775 mm

-

-

 

 

 

 

B5

-

-

46"

1171 mm

-

-

 

 

 

F

C

25¹⁄ "

641 mm

28 ⁄ "

733 mm

31"

787 mm

 

 

 

D

17¹⁄ "

438 mm

16 ⁄ "

428 mm

19³⁄ "

501 mm

 

 

 

I

 

 

 

E

12"

305 mm

12"

305 mm

12"

305 mm

 

 

 

R

 

 

 

F

 

 

 

 

 

 

 

 

 

E

25¹⁄ "

638 mm

28 ⁄ "

727 mm

30"

762 mm

 

 

 

P

G

13 ⁄ "

353 mm

16"

406 mm

18³⁄ "

476 mm

 

 

 

L

H

17 ⁄ "

447 mm

20¹⁄ "

510 mm

22 ⁄ "

574 mm

 

 

 

A

 

 

 

I

18 ⁄ "

480 mm

21¹⁄ "

535 mm

23³⁄ "

603 mm

 

 

 

C

 

 

 

J

19³⁄ "

502 mm

22¹⁄ "

561 mm

24³⁄ "

628 mm

 

 

 

E

 

 

 

K

14 ⁄ "

371 mm

18 ⁄ "

465 mm

19³⁄ "

501 mm

 

 

 

 

 

 

M O

Q

18 ⁄ "

479 mm

21¹⁄ "

539 mm

23³⁄ "

603 mm

 

 

I

P

R

25¹⁄ "

641 mm

28³⁄ "

711 mm

29³⁄ "

755 mm

 

 

N E

 

 

S

13³⁄ "

349 mm

16"

407 mm

18³⁄ "

476 mm

 

 

I

N

 

 

T

17¹⁄ "

438 mm

17³⁄ "

441 mm

19³⁄ "

501 mm

 

 

M

I

 

 

U

13 ⁄ "

352 mm

16¹⁄ "

413 mm

18³⁄ "

476 mm

 

 

U N

 

 

M G

V

18 ⁄ "

479 mm

21 ⁄ "

541 mm

23³⁄ "

603 mm

 

4

10000801

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Mantels

When the unit is installed into a woodburning fireplace, the minimum distance the mantel can be placed above the fireplace is governed by local building codes applicable to woodburning fireplaces. Consult local authorities having jurisdiction for these clearances. The underside of the mantel will become warm. Use only finishes which are heat resistant and do not discolor.

Gas Specifications

 

 

 

Max.

Min.

 

 

 

Input

Input

Model

Fuel

Gas Control

Btu/h

Btu/h

RHEDV25RN

Natural Gas

Millivolt Hi/Lo

22,000

15,400

RHEDV25RP

Propane Gas

Millivolt Hi/Lo

22,000

16,500

RHEDV32RN

Natural Gas

Millivolt Hi/Lo

27,000

18,900

RHEDV32RP

Propane Gas

Millivolt Hi/Lo

27,000

20,250

RHEDV32TN

Natural Gas

Thermostat Hi/Lo

27,000

18,900

RHEDV32TP

Propane Gas

Thermostat Hi/Lo

27,000

20,250

RHEDV42RN

Natural Gas

Millivolt Hi/Lo

35,000

24,500

RHEDV42RP

Propane Gas

Millivolt Hi/Lo

35,000

26,250

RHEDV42TN

Natural Gas

Thermostat Hi/Lo

35,000

24,500

RHEDV42TP

Propane Gas

Thermostat Hi/Lo

35,000

26,250

Gas Inlet & Manifold Pressures

 

Natural

LP

Minimum Inlet Pressure

4.5" W.C.

11.0" W.C.

Maximum Inlet Pressure

7.0" W.C.

13.0" W.C.

Manifold Pressure

3.5" W.C.

10.0" W.C.

 

 

 

Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the unit and replace any part of the control which has been under water.

RHEDV25 / RHEDV32 / RHEDV42

Certified To

ANSI Z 21.88-2002 / CSA 2.33-2002

Vented Gas Fireplace Heaters

The installation of your Vermont Castings, Majestic Products Fireplace must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1 latest edition, or CSA B149.1 Installation Code. (EXCEPTION: Do not derate this appliance for elevations up to 4,500 ft. (1370mm). Maintain the manifold pressure at 3.5" w.c. for Natural Gas and 10" w.c. for LP gas.)

High Elevations

Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.

For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1 and/or local codes having jurisdiction.

In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).

Preparation

Before beginning, remove glass door and logs from unit. Also check to make sure there is no hidden damage to the unit. Take a minute and plan out the gas,venting and electrical route. It is best to start with the gas line first followed by the chimney liner. (Refer to Page 8)

Gas Line Installation

When purging the gas line, the front glass must be removed.

The gas pipeline can be brought into the fireplace base from the right side. It is most convenient to install it from the right side into the valve.

When using copper or flex connector use only approved fittings. Always provide a union when using black iron pipe so the gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.

The gas line connection can be made of either properly tinned 3/8" copper pipe, 3/8" rigid pipe or an approved flex connector. Since some municipalities have some additional local codes, it is always best to consult your local authority and the CSAB149.1 installation code.

U.S. Installations consult the current National Fuel Gas Code, ANSI Z223.1

The gas control inlet is 3/8" N.P.T. therefore the 1/2" rigid gas line must be reduced to 3/8" N.P.T. Typical installation layout for rigid pipe is shown following. (Fig. 1)

During any pressure testing of the gas line system, when the test pressures are to exceed 1/2 psi (3.5 kpa) the fireplace and its gas valve must not be connected to that system.

At test pressures equal to or less than 1/2 psi, the gas valve of the fireplace may be connected to the gas line, but must be in the closed position.

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

 

1/2" Gas Supply

 

1/2" x 3/8" Reducer

 

3/8" x 3/8" Shut Off Valve

 

3/8" Union

 

3/8" Nipple

FP1278

Fig. 1

Typical gas supply installation.

Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.

 

 

 

Manifold Gas

 

 

 

Outlet

Thermostat

Brass

Brass Plug

Plug

 

Bulb

 

 

 

 

Pressure

 

 

 

 

 

Gas Inlet

Regulator

 

 

 

Thermocouple Inlet

 

Pilot Tube Entry

 

 

 

 

Control

 

Pilot Adjustment

Knob

 

Control Knob

 

Screw

 

 

 

 

 

HI

 

 

it

OFF

 

 

LO

PILOT

 

 

Minimum Rate Screw

 

 

(Nonadjustable)

HV118

Fig. 2 On fireplaces equipped with the Eurosit 630 gas valve, there are brass plugs in two of the holes. These plugs are not to be removed. The gas inlet hole has a plastic cap in it.

Remove the plastic cap and connect your gas supply line at this point.

Fan Kit

115 volt, 60 Hz. 56W

The fan kit includes the following: fan, temperature sensor, speed control and a 6 ft. cord. The following explains how to start and set the fan for automatic operation.

1.Plug in the electrical cord.

2.Start gas fire - see lighting procedures.

3.Turn on fan speed control.

4.Wait until the unit has warmed up sufficiently to activate the termperature sensor, approx. 5-10 minutes.

6

5.Once fan starts, adjust speed control to desired fan speed. The fan will now automatically come on every time the fireplace is in operation. Should the fan not be needed simply turn off the speed control.

The appliance, when installed must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code.

U.S. Installations, follow local codes and the National Electrical Code, ANSI/NFPA No. 70.

Should this fan require servicing, the power supply must be disconnected. For rewiring of any replacement components refer to Figure 4.

Fan Removal Instructions

1.Turn off gas and electricity.

2.Remove the front glass.

3.Remove the logs.

CAUTION: Logs may be hot!

4.Remove burner assembly and rear log support plate.

5.Remove the fan mounting nuts (2 nuts). (Fig. 3)

6.Slip off the electrical connector at the motor.

7.Lift out the fan.

8.To reinstall reverse procedure.

Screw

Stud

Thermal Sensor is

Fan is Installed at

Attached to Burner

the Back of the

Base

Air Intake Box

 

 

 

 

 

 

 

 

 

 

 

Screw Stud

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fan Speed Control/Junction Box

 

FP1252

Fig. 3

Fan location.

 

Fan

 

Temperature Sensor

Speed

Control

Black

 

White

 

Ground

 

FP394

Fig. 4

Wiring diagram.

 

10000801

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Installation of Trim Switch

for RN/RP Gas Valves

1.Thread wire through openings on the right side of fireplace. Do not cut wire or insulation on metal edges.

2.Slide switch assembly from the back, between subframe and trim, then fasten the screw. (Fig. 5)

3.For left side installation reverse switch position in bracket and repeat Step 2. (Fig. 6)

4.Connect wiring to gas valve (Fig. 7a & b) and switch.

Right Side Installation

Left Side Installation

 

Trim Top

Trim Left

 

 

Trim Right

 

Side

 

 

Side

 

 

On/Off Switch

 

Assembly

 

 

Wiring from

 

 

Millivolt Gas

Trim

Trim

Valve

Screw

Screw

 

 

 

On/Off Switch Assembly

FP1253

Fig. 5 Slide switch assembly between subframe and trim.

Bracket Switch

On/Off

 

 

 

Switch

 

 

 

 

 

 

 

FP1254

Fig. 6

For left side installation, reverse switch position in

bracket.

 

 

 

 

SIT Valve

 

 

 

 

THTP

 

 

 

Thermopile

 

 

 

 

TP

 

 

 

 

TH

 

 

 

 

T

 

 

P

 

 

I

 

L

 

 

O

 

 

FP382a

 

 

 

 

Fig. 7a

On/Off switch or millivolt thermostat.

 

 

 

10000801

 

 

 

 

TH

 

TP

 

TPTH

FP1218

 

Fig. 7b

On/Off switch wiring.

CAUTION: Do not wire millivolt remote wall switch for gas fireplace to a 120v power supply.

Adjustment of Levelling Bar

(If Required)

1.Determine height of adjustment.

2.Loosen the four (4) screws. (Fig. 8)

3.Set bar at proper height and tighten the screws.

4.Add the two (2) extra screws to prevent any movement.

Back of Unit

Set Screws

Levelling Bar

FP1279

Fig. 8 Set levelling bar at proper height and tighten screws.

Venting and Installation

1.The Majestic fireplace may be installed in and vented through any solid fuel fireplace that has a minimum fireplace opening 28³⁄ " wide x 21¹⁄ " high x 16" deep and has been installed in accordance with the National, Provincial/State and local building codes and is constructed of noncombustible materials.

2.Only HEDVT (8 x 12) or HEDVT (12 x 12) termination kit and flex vent kit HEDVK25 or HEDVK35 is able to be used in this installation.

Under no circumstances should B vent or C vent be used on this application.

3.Any flue damper must be removed or blocked open.

7

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

4.The chimney must be clean and in good working order and constructed of noncombustible materials.

5.Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney.

6.Install the appliance without trim frame and make all gas fittings and electrical connections.

7.Install the decorative trim frame. Please refer to the Frame Assembly instructions.

Installer must attach red warning plate with screws supplied with the gas fireplace insert to the inside of the firebox of the fireplace into which the gas fireplace insert is installed.

Cutting any sheet metal parts of the fireplace, in which the gas fireplace insert is to be installed, is prohibited.

If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1.5 inch (37.5mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner. This access hole must be p lugged with a noncombustible insulation after the gas supply line has been installed.

WARNING

Some factory-built fireplaces have air passages on face of fireplace for zero clearance capabilities. All trim kits are designed so as to allow airflow to these passages. Under no circumstances should these passages be blocked.

Liner Installation - Fig. 9

The collar extending down from the termination base is the air intake connector. Be sure the flex vent, which is connected to this collar, is also connected to the labelled air intake flue collar on the fireplace. Make sure the Flex vent is attached on the correct collar and cap for exhaust as well.

Slide the insulation provided in the termination kit over the two (2) 3" flex liners, (to be attached to the 3" Flue collar and cap of the termination). Feed one 3" flex vent from the bottom of the termination up through the 4" sleeve. Apply hi-temp sealant on the rain cap collar and slide the flex vent over the end of the rain cap collar fastening with the clamp provided. Slide the flex liner back down the 4" sleeve until 4" cap slides over the sleeve. Attach cap to the sleeve with four (4) screws supplied. Apply hi-temp sealant over the air intake

Flue gas exits through the vent termination rain cap

Outside combustion air enters through the lower level of the vent termination

Secure with clamp and

three screws

1)Attach flexible pipe to rain cap

2)Secure with clamp

3)Attach raincap to vent termination using three screws

Pull flexible pipe through vent termination

NOTE

Minimum Vent Height -

12 feet

Maximum Vent Height -

35 feet

Air Intake

Air intake collar

Exhaust

with label

 

secured with

Exhaust collar secured

clamp and three

screws

with clamp and three

 

screws

FP1280

Fig. 9 Liner installation.

collar and attach intake flex vent in the same method. Feed the two flex liners down the chimney through the damper opening. Tighten termination to the chimney using the screws provided.

In case the fireplace opening is only minimum height 21" (533mm) and access from the front is not possible, then follow the instructions below.

1.Remove flue collar plate assembly. Unbolt the top fastener plate and move it to the back first before sliding the flue collar plate out from the top of the unit. (Fig. 10)

2.Apply a bead of hi-temp sealant on the end of the collar before attaching the liner to the flue collar. Fasten it with two clamps then adjust fastener plate all the way to the back before sliding flue gas plate back onto the unit. (Fig. 11 and Fig. 12)

8

10000801

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

 

 

Fastener

Flue Collar

Plate

 

Plate

 

 

 

Move

Cabinet

 

Back

Top

 

 

10/24" x 1¹⁄"

FP1281

 

Machine Screw

 

 

Fig. 10

Remove flue collar plate assembly.

 

Damper

3" Flex Vent

 

 

 

 

Two Pieces

 

 

Clamps &

 

 

Screw

 

 

Fastener

 

 

Plate

 

 

Gasket

Unit

 

FP1282

 

 

Fig. 11 Apply high temperature sealant to end of collar.

 

Damper

3" Chimney

 

 

 

 

Liner Two

Front

 

Pieces

Frame

 

Clamps &

 

 

Screw

 

 

Flue Collar

 

 

Plate

Unit

FP1283

Fig. 12 Fasten with two clamps, adjust fastener plate all the way back.

3.After the flue collar plate is set on the cabinet top, make sure the front edge of the flue collar plate is completely in contact with the back edge of the cabinet top. (Fig. 13)

4.Put the machine screw back into the fastener plate. Bolt the plate until it is locked. (Fig. 14)

NOTE: Insulation can be installed above the damper area only, provided the insulation material is of noncombustible type.

Under no circumstances should insulation be put between the damper and the top of the unit. This may cause condensation and overheating of the unit.

10000801

 

Fastener

 

Plate

Flue Collar

 

Plate

 

 

Cabinet

 

Top

 

Make sure the flue collar

 

plate is in contact with the

FP1284

back edge of the cabinet top

Fig. 13 The flue collar plate must be completely in contact with back edge of cabinet top.

Fastener Plate

Plate Flue

Collar

Cabinet

Top

FP1285

 

 

Machine Screw

 

 

 

 

 

 

After Fastened

Fig. 14 Use machine screw to bolt fastener plate in place.

Ceramic Refractory Installation

1.Remove front glass.

2.Remove logs from unit.

3.Remove refractory from package

Refractory are fragile and must be handled with care. Where at all possible, two hands should be used when handling.

4.Take center refractory and tilt so bottom edge slides into support angle in back of fireplace. (Fig. 20)

5.Now press center refractory to back side of fireplace and hold in place.

6.Take left or right refractory and align it so leading edge faces outward. (Place refractory in fireplace side and slide it forward into side support angle on fireplace front. Leading edge of refractory must be completely behind side support angle of RHEDV32 for proper placement).

7.Now carefully slide in back side of refractory against fireplace side.

8.Repeat steps 6 and 7 for remaining side refractory.

When side refractory is installed correctly, the center refractory will be supported by the side refractory.

 

 

Left Side

Center

Right Side

 

Leading

 

Leading

 

Edge

 

 

 

 

 

 

Bottom

 

 

Edge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Edge

FP1287

 

 

 

 

 

 

Fig. 15 Ceramic refractory.

9

 

 

 

 

 

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Venting Components

 

8" x 12" Vent Termination Kit

B

Model: HEDVT (8" x 12")

 

 

 

 

(Fit typical 8" x 12" and 9" x 13" flue tile)

A

C

 

Kit Includes:

 

 

A - 8" x 12" Vent Termination (x1)

 

 

 

 

 

 

B - Stainless Steel Clamps (x4)

 

 

High Temperature Sealant

C - Hardware Package (x1)

 

 

 

D - High Temperature Sealant (x1)

 

D

 

 

 

12" x 12" Vent Termination Kit

B

Model: HEDVT (12" x 12")

 

(Fit typical 12"-13" x 12"-13" flue tile)

A

Kit Includes:

C

A - Vent Termination SL (x1)

 

B - Stainless Steel Clamps 3"-3.5" (x4)

High Temperature Sealant

C - Hardware Package (x1)

D

D - High Temperature Sealant

 

Flex Vent Kit

Model: HEDVK25

Kit Includes:

Two (2) 3" Dia. x 25ft. long, compressed flex

vent

NOTE: Air intake has a blue line on the vent.

Flex Vent Kit

Model: HEDVK35

Kit Includes:

Two (2) 3" Dia. x 35 ft. long, compressed flex

vent

NOTE: Air intake has a blue line on the vent.

10

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Vermont Castings, Majestic Products RHEDV Direct Vent Insert

Operating Instructions

General Glass Information

Only ceramic glass approved by Vermont Castings, Majestic Products may be used for replacement on this unit.

1.The use of substitute glass will void all product warranties.

2.Care must be taken to avoid breakage of the glass.

3.Under no circumstances should this appliance be operated without glass properly installed, or with any cracked or broken glass. Replacement of any glass assembly as supplied by the manufacturer should be done by a licensed qualified service person.

 

Louvre Removal

To remove

 

louvre pull

 

louvre up and

2.

then lift out.

 

(Fig. 16)

Louvre

 

1.

 

Glass Panel

 

FP444

Fig. 16 Louvre removal.

Glass Cleaning

It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-ammonia household cleaner and warm water (we recommend gas fireplace glass cleaner). After that the glass should be cleaned two or three times during each heating season depending on the circumstances present.

Clean glass after first two weeks of operation.

Glass

Frame

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10/24 Nut

FP1286

Fig. 17 Remove four screws to remove glass frame.

Log Installation and Burner Lava Rock

1 . Remove front glass. (See "Glass Removal" section)

2.Remove logs from packaging.

3.Place rear log (JR4, KR4 or SR4) on rear bracket (ensure log is seated properly, leveled and centered to the unit), so it will not move from side to side and is firmly positioned on the bracket.

4.Slip front ember log (JR1, KR1 or SR1) down in the front deflector.

5.Place front left log (JR2 ,KR2 or SR2) on top burner, left side. Use log's bottom holes to locate it into the left bracket log locator studs.

6.Place front right log (JR3, KR3 or SR3 ) on top of burner, right side. Use log's bottom holes to locate it into the right bracket log locator studs.

7.Place burner lava rock material on top of burner. (Fig. 18, 19 & 20 for proper location).

8.Place top right log (JR6, KR6 or SR6) onto locator notches. Ensure log is secure.

9.Place top left log (JR5, KR5 or SR5) onto locator notches. Ensure log is secure.

Top logs must be placed properly into notches

Glass Frame Removal

1.Remove four (4) bottom fastening screws with a 3/8" nut driver. (Fig. 17)

2.Lift up and unhook glass frame at the top.

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11

Vermont Castings, Majestic Products RHEDV Direct Vent Insert

JR5

JR6

JR4

JR2

JR3

 

 

Burner Lava Rock

JR1

 

 

Placement

LG279

 

 

 

 

 

Fig. 18 RHEDV25 log and lava rock placement.

KR5

KR6

 

KR4

KR3

KR2

KR1

LG280

Burner Lava Rock

Placement

 

Fig. 19 RHEDV32 log and lava rock placement.

SR5 SR6

SR4

SR2

SR3

SR1

Front Lava Rock Placement

LG281

Fig. 20 RHEDV42 log and lava rock placement.

Large Lava Rock Placement

The large lava rock provided with this fireplace must be placed on the firebox base on either side of the burner assembly.

Under no circumstances should these lava rock be placed on top of the burner assembly.

Flame Adjustment (RN/RP Models)

For fireplaces equipped with HI/LO valves, flame adjustment is accomplished by rotating the HI/LO adjustment knob located near the center of the gas control. (Figs. 21 or 22)

Honeywell Valve

Turn

 

 

 

counterclockwise

LO

HI

Turn clockwise

to decrease

 

to increase

 

 

flame height

 

 

flame height

Fig. 21 Flame adjustment knob for Honeywell Valve.

 

SIT Valve

 

Turn

IH

Turn clockwise

counterclockwise

 

 

to decrease

to increase

 

 

flame height

flame height

LO

 

 

Fig. 22 Flame adjustment knob for SIT Valve.

Temperature Adjustment (TN/TP Models)

The HI/LO reference on the control knob (Fig. 23) is to indicate a higher or lower temperature setting. This setting controls the heat by reducing then shutting off the flame as the desired temperature is reached. Position the control knob where it effectively maintains a comfortable room temperature.

Fig. 23 Temperature adjustment knob for TN/TP models.

Flame Characteristics

It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to the Figure 24 and Figure 25 or 26. If any of the flames appear abnormal call a service person.

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