Trane TUD2D120A9V5VB, TUD2D140A9V5VB, TUD2C100A9V5VB, TUD2B080A9V3VB, TUD2C080B9V4VB User Manual

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4 (1)
UPFLOW/HORIZONTAL
2-STAGE, VARIABLE SPEED
GAS-FIRED FURNACE
PUB. NO. 22-1650-13
XV80
MODELS
TUD2B060A9V3VB, TUD2B080A9V3VB
TUD2C080A9V4VB, TUD2C080B9V4VB
TUD2C100B9V5VB, TUD2D120A9V5VB
TUD2D120B9V5VB, TUD2D140A9V5VB
© 2011 Trane
Two-Stage FanAssisted
CombustionSystem
2
22-1650-13
General
Features
© 2011 Trane
NATURAL GAS MODELS
Central Heating furnace designs are cer-
tified by the American Gas Association
for both natural and L.P. gas. Limit setting
and rating data were established and
approved under standart rating condi-
tions using American National Standards
Instirute standards.
SAFE OPERATION
The Integrated System Control has solid
state devices, which continuously monitor
for presence of flame, when the system
is in the heaating mode of operation.
Dual solenoid combination gas valve and
regulator provide extra safety.
QUICK HEATING
Durable, cycle tested, heavy gauge
aluminized steel heat exchanger quickly
transfers heat to provide warm condi-
tioned air to the structure. Low energy
power vent blower, to increase efficiency
and provide a positive discharge of gas
fumes to the outside.
BURNERS
Multiport In-shot burners will give years
of quiet and efficient service. All models
can be converted to L.P. gas.
INTEGRATED SYSTEM CONTROL
Exclusively designed operational program
provides total control of furnace limit
sensors, blowers, gas valve, flame control
and includes self diagnostics for ease of
service. Also contains connection points
for E.A.C./humidifier.
AIR DELIVERY
The variable speed, direct drive blower
motor, has sufficient airflow for most
heating and cooling requirements, will
switch from heating to cooling speeds
on demand from room thermostat. The
blower door safety switch will prevent or
terminate furnace operation when the
blower door is removed. Some models
are available with high efficiency blowers.
STYLING
Heavy gauge steel and “wrap-around”
cabinet construction is used in the
cabinet with baked-on enamel finish for
strength and beauty. The heat exchanger
section of the cabinet is completely
lined with foil faced fiberglass insulation.
This results in quiet and efficient opera-
tion due to the excellent acoustical and
insulating qualities of fiberglass. Built-in
bottom pan and alternate bottom, left or
right side return air connection provision.
FEATURES AND GENERAL OPERA-
TION
The XV80 High Efficiency Gas Furnaces
employ a Hot Surface Ignition system,
which eliminates the waste of a constant
burning pilot. The integrated system
control lights the main burners upon a de-
mand for heat from the room thermostat.
Complete front service access.
a. Low energy power venter
b. Vent proving pressure switch.
3
22-1650-13
Feature Summary
Features and Benefits
Standard Equipment
Optional Equipment
General Data
TUD2B060A9V3VB
TUD2B080A9V3VB
TUD2C080A9V4VB
TUD2C080B9V4VB
TUD2B100A9V3VB
TUD2C100A9V5VB
TUD2C100B9V5VB
TUD2D120A9V5VB
TUD2D120B9V5VB
TUD2D140A9V5VB
Performance Data
Electric Data
Field Wiring Diagrams
Dimensions
Contents
2
4
4
5
6
9
19
19
24
4
22-1650-13
XV80 STANDARD EQUIPMENT
•Upow/Horizontaland
•Powersupply115/1/60
•2-stagegasvalve
•2-speedventer
•Variablespeedblowermotor
•SiliconNitridehotsurfaceigniterwith
adaptive heat up
•Integratedsolidstatecontrol
•Attractivecoloraccents
•Heavygaugealuminizedsteelheat
exchanger
•Multi-portIn-shotburners
•Completefrontserviceaccess
•Alternatebottom/left/rightreturnair
•Slideoutblowerassembly
•Hingedblowerdoor
•Perfecttdoorcatches
•Insulatedblowerdoor
•Gasketedblowerdoor
•Internallterrack
•Standardltersizes
•Two-tonecolor
•Directdrive,variablespeedmotor
•Integratedsolidstatecontrolwith
self-diagnostics
•Commonventcapability
•Cleanableframedlters
•OptionalL. P.conversionkit
•Left/rightgasconnection
•Accessoryhook-upcapability
•Selectablecoolingfanoffdelay
eliminates need for BAY24X045 time
delay kit
•Enhancedcoolingcontrol
Features
and Benefits
5
22-1650-13
XV80 OPTIONAL EQUIPMENT
Thermostat, Mechanical 2-Stage Heating/1-Stage Cooling ........................................................................................ TAYSTAT241 [ ]
Thermostat, Mechanical Heating Only With Fan Switch ............................................................................................. BAYSTAT303 [ ]
Thermostat, Mechanical Heating Only ....................................................................................................................... BAYSTAT388 [ ]
Thermostat, Heating/Cooling Single Stage (Mounts Horizontally) .................................................................................AY28X092 [ ]
Thermostat, Electronic Non-programmable 1-Stage Heating/1-Stage Cooling .......................................................... BAYSTAT370 [ ]
Thermostat, Electronic Programmable (5-2) 1-Stage Heating/1-Stage Cooling ......................................................... BAYSTAT340 [ ]
Thermostat, Heating/Cooling Single Stage (Mounts Vertically) .................................................................................. BAYSTAT305 [ ]
Thermostat, Electronic Programmable 2-Stage Heating/2-Stage Cooling ............................................................... TAYSTAT302C [ ]
Thermostat, Electronic Programmable 1-Stage Heating/1-Stage Cooling ............................................................... TAYSTAT300C [ ]
Propane Conversion Kit ........................................................................................................................................... BAYLPKT210A [ ]
Electronic Air Filter, “Perfect Fit” High Efficiency (17-1/2" Wide Gas Furnace) ........................................................ TFM175A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” High Efficiency (21" Wide Gas Furnace) .............................................................. TFM210A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” High Efficiency (24-1/2" Wide Gas Furnace) ........................................................ TFM245A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Standard Efficiency (17-1/2" Wide Gas Furnace)..................................................TFP175A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Standard Efficiency (21" Wide Gas Furnace) ........................................................TFP210A9FR0 [ ]
Electronic Air Filter, “Perfect Fit” Standard Efficiency (24-1/2" Wide Gas Furnace)..................................................TFP245A9FR0 [ ]
Coil Enclosure (17-1/2" Wide Cabinets) ............................................................................................................BAYCLE17A1722A [ ]
Coil Enclosure (21" Wide Cabinets) ..................................................................................................................BAYCLE21A2130A [ ]
Coil Enclosure (24-1/2" Wide Cabinets) ............................................................................................................BAYCLE24A2430A [ ]
Side Filter Rack .......................................................................................................................................................... BAYFLTR200 [ ]
High Altitude Switch ....................................................................................................................................................BAYHALT249 [ ]
Masonry Chimney Vent Kit (Upflow models only) ....................................................................................................BAYVENT800B [ ]
Filter Rack Kit 1 .................................................................................................................................................... BAYRACK960A [ ]
1 Available for models with 1800 CFM or greater which require an additional side return.
Features
and Benefits
6 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22-1650-13
MODEL
TYPE
RATINGS 2
1st Stage Input BTUH
1st Stage Capacity BTUH (ICS) 3
2nd Stage Input BTUH
2nd Stage Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.
BLOWER DRIVE
Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz
COMBUSTION FAN - Type
Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA
FILTER — Furnished?
Type Recommended
Hi Vel. (No.-Size-Thk.)
VENT — Size (In.)
HEAT EXCHANGER
Type -Fired
-Unfired
Gauge (Fired)
ORIFICES — Main
Nat. Gas. Qty. — Drill Size
L. P. Gas Qty. — Drill Size
GAS VALVE
PILOT SAFETY DEVICE
Type
BURNERS — Type
Number
POWER CONN. — V / Ph / Hz 4
Ampacity (In Amps)
Max. Overcurrent Protection (Amps)
PIPE CONN. SIZE (In.)
DIMENSIONS
Crated (In.)
WEIGHT
Shipping (Lbs.) / Net (Lbs.)
TUD-R9V PRODUCT SPECIFICATIONS1
1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,
above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.
3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
TUD2B080A9V3VB
Upflow / Horizontal
52,000
41,600
80,000
64,000
30 - 60
Direct
10 x 7
1
Variable
See Airflow Table
1/2
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
0.7
Ye s
High Velocity
1 - 17x25 - 1in.
4 Round
Alum. Steel - Type 1
20
4 — 45
4 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
4
115/1/60
10.5
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
142 / 132
TUD2B060A9V3VB
Upflow / Horizontal
39,000
31,200
60,000
48,000
30 - 60
Direct
10 x 7
1
Variable
See Airflow Table
1/2
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
0.7
Ye s
High Velocity
1 - 17x25 - 1in.
4 Round
Alum. Steel - Type 1
20
3 — 45
3 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
3
115/1/60
10.5
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
136 / 126
TUD2C080A9V4VB
Upflow / Horizontal
52,000
41,600
80,000
64,000
30 - 60
Direct
10 x 10
1
Variable
See Airflow Table
3/4
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
0.7
Ye s
High Velocity
1 - 20x25 - 1in.
4 Round
Alum. Steel - Type 1
20
4 — 45
4 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
4
115/1/60
12.9
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
166 / 155
22-1650-13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 7
MODEL
TYPE
RATINGS 2
1st Stage Input BTUH
1st Stage Capacity BTUH (ICS) 3
2nd Stage Input BTUH
2nd Stage Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.
BLOWER DRIVE
Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz
COMBUSTION FAN - Type
Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA
FILTER — Furnished?
Type Recommended
Hi Vel. (No.-Size-Thk.)
VENT — Size (In.)
HEAT EXCHANGER
Type -Fired
-Unfired
Gauge (Fired)
ORIFICES — Main
Nat. Gas. Qty. — Drill Size
L. P. Gas Qty. — Drill Size
GAS VALVE
PILOT SAFETY DEVICE
Type
BURNERS — Type
Number
POWER CONN. — V / Ph / Hz 4
Ampacity (In Amps)
Max. Overcurrent Protection (Amps)
PIPE CONN. SIZE (In.)
DIMENSIONS
Crated (In.)
WEIGHT
Shipping (Lbs.) / Net (Lbs.)
TUD2C100A9V5VB
Upflow / Horizontal
65,000
52,000
100,000
79,000
35 - 65
Direct
10 x 10
1
Variable
See Airflow Table
1
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
0.87
Ye s
High Velocity
1 - 20x25 - 1in.
4 Round
Alum. Steel - Type 1
20
5 — 45
5 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
5
115/1/60
14.9
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
166 / 155
TUD2B100A9V3VB
Upflow / Horizontal
65,000
52,000
100,000
80,000
40 - 70
Direct
10 x 7
1
Variable
See Airflow Table
1/2
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
0.87
Ye s
High Velocity
1 - 17x25 - 1in.
4 Round
Alum. Steel - Type 1
20
5 — 45
5 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
5
115/1/60
10.8
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
142 / 132
TUD-R9V PRODUCT SPECIFICATIONS1
1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,
above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.
3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
5 Model uses high efficiency blower.
TUD2C080B9V4VB 5
Upflow / Horizontal
52,000
41,600
80,000
64,000
30 - 60
Direct
10 x 10
1
Variable
See Airflow Table
3/4
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
0.7
Ye s
High Velocity
1 - 20x25 - 1in.
4 Round
Alum. Steel - Type 1
20
4 — 45
4 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
4
115/1/60
12.9
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
166 / 155
8 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22-1650-13
MODEL
TYPE
RATINGS 2
1st Stage Input BTUH
1st Stage Capacity BTUH (ICS) 3
2nd Stage Input BTUH
2nd Stage Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.
BLOWER DRIVE
Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz
COMBUSTION FAN - Type
Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA
FILTER — Furnished?
Type Recommended
Hi Vel. (No.-Size-Thk.)
VENT — Size (In.)
HEAT EXCHANGER
Type -Fired
-Unfired
Gauge (Fired)
ORIFICES — Main
Nat. Gas. Qty. — Drill Size
L. P. Gas Qty. — Drill Size
GAS VALVE
PILOT SAFETY DEVICE
Type
BURNERS — Type
Number
POWER CONN. — V / Ph / Hz 4
Ampacity (In Amps)
Max. Overcurrent Protection (Amps)
PIPE CONN. SIZE (In.)
DIMENSIONS
Crated (In.)
WEIGHT
Shipping (Lbs.) / Net (Lbs.)
TUD-R9V PRODUCT SPECIFICATIONS1
1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,
above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.
3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
5 Model uses high efficiency blower.
TUD2D120A9V5VB
Upflow / Horizontal
78,000
62,400
120,000
97,000
35 - 65
Direct
10 x 10
1
Variable
See Airflow Table
1
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
1.14
Ye s
High Velocity
1 - 24x25 - 1in.
4 Round
Alum. Steel - Type 1
20
6 — 45
6 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
6
115/1/60
15.3
20
1/2
H x W x D
41-3/4 x 26-1/2 x 30-1/2
193 / 181
TUD2D140A9V5VB
Upflow / Horizontal
91,000
72,800
140,000
111,000
40 - 70
Direct
10 x 10
1
Variable
See Airflow Table
1
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
1.16
Ye s
High Velocity
1 - 24x25 - 1in.
4 Round
Alum. Steel - Type 1
20
7 — 45
7 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
7
115/1/60
15.3
20
1/2
H x W x D
41-3/4 x 26-1/2 x 30-1/2
197 / 185
TUD2D120B9V5VB 5
Upflow / Horizontal
78,000
62,400
120,000
97,000
35 - 65
Direct
10 x 10
1
Variable
See Airflow Table
1
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
1.14
Ye s
High Velocity
1 - 24x25 - 1in.
4 Round
Alum. Steel - Type 1
20
6 — 45
6 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
6
115/1/60
15.3
20
1/2
H x W x D
41-3/4 x 26-1/2 x 30-1/2
193 / 181
TUD2C100B9V5VB 5
Upflow / Horizontal
65,000
52,000
100,000
79,000
35 - 65
Direct
10 x 10
1
Variable
See Airflow Table
1
Variable
115/1/60
Centrifugal
Direct - 2
1/50 - 3000
115/1/60
0.87
Ye s
High Velocity
1 - 20x25 - 1in.
4 Round
Alum. Steel - Type 1
20
5 — 45
5 — 56
Redundant - Two Stage
Hot Surface Ignition
Multi-port In-shot
5
115/1/60
14.9
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
166 / 155
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