Toastmaster 3A81D, 3A20A, 3C84D, 3A80A, 3B20A User Manual

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Toastmaster 3A81D, 3A20A, 3C84D, 3A80A, 3B20A User Manual

HOT FOOD SERVERS

FREE STANDING MODELS

3A81D

3B84D 3C84D, 3D8XD

BUILT-IN MODELS

3A20A, 3A80A 3B20A, 3B80A,3B84A 3C80A, 3C84A

Installation and

Operation

Instructions

2M-3102301, Rev. B, September 9, 2013

IL2087

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3B84D

3A20A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAFETY SYMBOLS

 

These symbols are intended to alert the user to the presence of

 

 

important operating and maintenance instructions in the manual

 

CAUTION

accompanying the appliance.

WARNING

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Toastmaster factory supplied parts relieves the manufacturer of all liability.

Toastmaster reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and regulations, the specifications contained in this sheet are subject to change without notice. While Toastmaster exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifications. By using the information provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.

Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent Listing

Reference the listing provided with the unit or

for an updated listing go to:

Website:

www.toastmastercorp.com

E-mail

Service@star-mfg.com

Telephone:

(314) 678-6347

The Service Help Desk

Business

8:00 am to 4:30 p.m. Central Standard Time

Hours:

 

Telephone:

(314) 678-6347

Fax:

(314) 781-2714

E-mail

Parts@star-mfg.com

 

Service@star-mfg.com

 

Warranty@star-mfg.com

Website:

www.star-mfg.com

Mailing Address: Toastmaster

10 Sunnen Drive

St. Louis, MO 63143

U.S.A

2

TABLE OF CONTENTS

Page

Electrical Specifications. . . . . . . . . . . . . . . . . 1

Specifications . . . . . . . . . . . . . . . . . .     2

Features & Descriptions. . . . . . . . . . . . . . . . 3

Accessories. . . . . . . . . . . . . . . . . .       4

Installation

Inspection for Shipping Damage. . . . . . . . . . . 4

Unpacking. . . . . . . . . . . . . . . . . .   4

Installation of Free-Standing Models. . . . . . . . . 5

Installation of Built-In Units . . . . . . . . . . . . . 6

Initial Start-up. . . . . . . . . . . . . . . . . . 7

Operation

Location of Controls. . . . . . . . . . . . . . . . 8

Function of Controls. . . . . . . . . . . . . . . . 8

Operation. . . . . . . . . . . . . . . . . .   8

Shutdown. . . . . . . . . . . . . . . . . .   9

Pre-heating . . . . . . . . . . . . . . . . . . 9

Capacity Per Pan. . . . . . . . . . . . . . . . . 9

Recommended Temp & Humidity Setting. . . . . . . 10

Daily Cleaning. . . . . . . . . . . . . . . . . 10-11

Clean & Lubricate . . . . . . . . . . . . . . . . 11

Warranty. . . . . . . . . . . . . . . . . .        13

Exploded View & Parts List

Single Drawer Units. . . . . . . . . . . . . . . 14-16

Two, Three & Four Drawer, Single Controls . . . . . 18-21

Two, Three & Four Drawer, Individual Controls. . . . 22-24

ELECTRICAL SPECIFICATIONS

ELECTRICAL SPECIFICATIONS

Model No

 

Voltage

Watts

Phasee

Hz

Power Cord

 

 

 

 

 

 

 

7C-3A20AT09-120

 

3A20A

120

.45 KW

1

50/60

 

7C-3A80AT09-120

 

3A80A

120

.45 KW

1

50/60

 

7C-3A80AT72-240

 

3A80A

240

.4/.54 KW

1

50/60

 

7C-3A80AWC-120V

 

3A80A

120

.45 KW

1

50/60

5-15P

7C-3A81D-120KFC

 

3A81D-KFC

120

.45 KW

1

50/60

 

7C-3A81DT09-120

 

3A81D

120

.45 KW

1

50/60

 

7C-3A81DT72-240

 

3A81D

208/240

.45/.54 KW

1

50/60

 

7C-3B20AT09-120

 

3B20A

120

1.0 KW

1

50/60

 

7C-3B20AT72-240

 

3B20A

208/240

.9/1.2 KW

1

50/60

 

7C-3B80AT09-120

 

3B80A

120

1.0 KW

1

50/60

 

7C-3B80AT72-240

 

3B80A

208/240

.9/1.2 KW

1

50/60

 

7C-3B80AWC-120V

 

3B80A

120

1.0 KW

1

50/60

5-15P

7C-3B84AT09-120

 

3B84A

120

.9 KW

1

50/60

 

7C-3B84AT72-240 / -SA

 

3B84A

208/240

.85/.98 KW

1

50/60

 

7C-3B84DT09-120

 

3B84D

120

.9 KW

1

50/60

 

7C-3B84DT09-KFC

 

3B84D-KFC

120

.9 KW

1

50/60

 

7C-3B84DT72-240

 

3B84D

208/240

.85/.98 KW

1

50/60

 

7C-3C80AT09-120

 

3C80A

120

1.35 KW

1

50/60

 

7C-3C80AT72-240

 

3C80A

208/240

1.22/1.6 KW

1

50/60

 

7C-3C84AT09-120

 

3C84A

120

1.35 KW

1

50/60

 

7C-3C84AT72-240

 

3C84D

208/240

1.28/1.47 KW

1

50/60

 

7C-3C84DT09-120

 

3C84D

120

1.35 KW

1

50/60

 

7C-3C84DT72-240

 

3B84D

208/240

.85/.98 KW

1

50/60

 

7C-3D8XDT09-120

 

3D8XD

120

1.35 KW

1

50/60

 

7C-3D8XDT72-240

 

3D8XD

208/240

1.22/1.6 KW

1

50/60

 

SPECIFICATIONS

Width

Depth

Top View

Height

Front View

Side View

IL2088

 

MODEL CHART

 

 

 

Individual

Preheat Times

 

Dimensions

Weight

 

Built-In /

 

(minutes)

 

Model

Drawers

Drawer

 

 

 

 

 

Free Standing

150°F

175°F

“W”

“D”

“H” w/o legs

Installed

Shipped

 

 

 

Control

(65°C)

(79°C)

 

 

 

 

 

 

 

 

 

3A81D

 

1

YES

18.8

26.2

29 1/16

20 3/8

11

84 lbs

94 lbs

3A20D

 

1

YES

18.8

26.2

24 1/16

22 9/16

12 1/4

84 lbs

94 lbs

3A21D

 

1

YES

18.8

26.2

24 1/16

22 9/16

12 1/4

84 lbs

94 lbs

3B22D

 

2

NO

17.2

24.8

23 1/16

24 1/4

22 1/8

129 lbs

144 lbs

3B82D

Free Standing

2

NO

18.8

26.2

29 1/16

20 5/16

21 1/8

120 lbs

139 lbs

3B84D

 

2

YES

18.8

26.2

29 1/8

20 7/16

21 5/8

120 lbs

139 lbs

3C8XD

 

3

NO

20.6

28.2

29 1/16

20 5/16

28 3/4

201 lbs

229 lbs

3C84D

 

3

YES

18.8

26.2

29 1/8

20 7/16

32 5/16

201 lbs

229 lbs

3D8XD

 

4

NO

22.3

29.7

29 1/16

20 5/8

36 5/16

237 lbs

252 lbs

 

 

 

 

 

 

Body Dimensions

 

 

3A20A

 

1

YES

18.8

25.8

23 1/16

23

11 1/4

70 lbs

82 lbs

3A80A

 

1

YES

18.8

26.2

29 1/16

19 1/8

11

72 lbs

84 lbs

3B20A

 

2

NO

17.2

21.8

23 1/16

23

22 1/2

120 lbs

138 lbs

3B80A

Built-In

2

NO

18.8

26.2

29 1/16

19 1/4

21 1/2

125 lbs

144 lbs

3B84A

 

2

YES

18.8

26.2

29 1/16

19 1/4

21 3/4

125 lbs

144 lbs

3C80A

 

3

NO

20.6

28.2

29 1/16

19 1/4

29 5/16

171 lbs

186 lbs

3C84A

 

3

YES

18.8

26.2

29 1/16

19 1/4

32 1/2

206 lbs

228 lbs

FEATURES & DESCRIPTIONS

COMPONENT LOCATION & FUNCTION

Moisture

Control Adjustment

Handle Latching

Mechanism

Drawer

Pan Insert

Third Member

Drawer Rail

Thermometer Indicator

Thermostat Knob

Nameplate

 

Light

(Adj 100°F to 200°F)

IL2089

Toastmaster Hot Food Servers are heated drawer-type cabinets designed to HOLD food cooked in advance at serving temperature and proper moisture content.

Thermostat: The thermostat is graduated from 0 to 10 which makes is adjustable from 100°F to 200°F (38°C to 93°C) holding temperature. Some models are equipped with separate thermostat for each drawer. Refer to Specifications on the previous page.

Thermometer: The thermometer is used to visually check if the holding temperature is at the desired setting. Chicken, beef, ribs, fish, potatoes, vegetables and sauces can be held at temperatures with confidence because you can see that the actual holding temperature is safe. The thermometer will tell at a glace if the holding temperature is high enough to retard dangerous bacteria growth and low enough to prevent overcooking and drying out food.

Note: On models with one drawer and on models with individual temperature controls for each drawer the thermostat knob and thermometer are protected with either a wire guard, or the are recessed into the front panel.

Moisture Control: The moisture control consist of a slide which is used to control the amount of moisture allowed to escape form the foods being held.

Indicator Light: The light will illuminate when the unit is calling for heat and will shut off when it has reached the set temperature.

DESCRIPTION continued

 

Accessories

 

3 & 4 Drawer Free Standing Models:

7C-3L6

Square legs 6” high, stainless steel, set of 4, leveling adj. up to 3/4”

7C-3L9

Square legs 9” high, stainless steel, set of 4, leveling adj. up to 3/4”

7C-3L12

Square legs 12” high, stainless steel, set of 4, leveling adj. up to 3/4”

7C-3L15

Square legs 15” high, stainless steel, set of 4, leveling adj. up to 3/4”

 

 

7C-3M3

Casters, 3”, set of four (swivel without brakes) adds 4-1/4” to unit height

7C-3M4

Casters, 3”, set of four (two swivel/lock, two fixed), adds 4-1/4” to unit height

 

2 Drawer Free Standing Models:

7C-3M338STSB

Casters, 3” set of four swivel (two with brakes), 360lbs. Load capacity

INSTALLATION

INSTALLATION

A. Inspect for Shipping Damage

All shipping containers should be examined for damage before and during unloading. This equipment was carefully inspected and packaged at the factory. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received in damage condition, either apparent of concealed, a claim must be made with the delivery carrier.

1.Apparent Damage or Loss - If damage or loss is apparent it must be noted on the freight bill or express receipt at the time of delivery, and it must be signed by the carrier’s agent (driver). If this is not done, the

carrier may refuse the claim. The carrier will supply the necessary claim forms.

2.Concealed Damage or Loss - If damage or loss is NOT apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. The carrier will make an inspection and will supply necessary claim forms. Be certain to retain all contents plus external and internal packaging materials for inspection.

B.Unpacking Hot Food Server

1.Open carton and remove it from around hot food server, then remove the empty carton from the area.

2.Remove all tape from unit and set food server on its side on three 2x4’s (as shown in Figure 2-1) so the packing skid attached to the bottom of the unit is off the ground.

WARNING: DO NOT set the unit on its back, damage could be occur to the power cord or conduit. Place unit on its side.

3. Remove 4 bolts attaching skid to bottom of unit.

INSTALLATION continued

C.Installation of Free-Standing Models

1.Counter top Models 3B22D, 3A81D, 3A20D, 3A21D , 3B82D AND 3B84D.

a.Countertop models are shipped with a set of four 4”(102mm) adjustable legs or an optional set of 4 casters (see Accessories Chart on previous page) can be ordered. Screw the legs or casters into the threaded holes in the corners of the unit bottom.

b.Hot food servers with legs can be set on the floor or on the counter. Units with casters can only be set on the floor. Do not set the hot food server with casters on a counter top.

c.Level unit with legs by turning the hexagonal adjustment feet located at the bottom of the legs.

2.Floor Models 3C8XD, 3C84D AND 3D8XD are usually installed as floor models due to their size. One of the available leg or caster accessory kits must be used in the installation.

a.Leg Installation usingaccessorykit(seechartforavailablelegorcasteraccessories, sold separately)

Locate and open the accessory leg kit and the hardware package included with it.

With the hot food server on it side and the 2x4’s still positioned under the unit, align the square corner of a leg flange with a corner of the unit. Attach the leg flange using 5 of the bolts furnished. Refer to figure 2-2.

Repeat for remaining three legs.

Carefully set unit upright, using a level, level the server by turning the adjustable feet.

b.Caster Installation using accessory kit (see chart for available leg or caster accessories, sold separately)

The casters kits are installed the same as the leg kits above, except 2 of the casters are fixed and should be installed at one end or at the rear. The other 2 swivel casters with brakes are installed opposite the fixed casters.

LEG

BOLT

2” x 4”

IL2094

Fig. 2-1, Leg / Caster Installation

INSTALLATION continued

3.Electrical Connections:

FREE STANDING UNITS: All free standing hot food servers are quipped with a factory installed 36” (914mm) cord and plug.

120V models: Plug conforms to NEMA Standard 5-15P

208/240V models: Plug conforms to NEMA Standard 6-15P

BUILT-IN UNITS: Most units are provided with a 48” flexible metal conduit for electrical connections (see electrical specifications for specifics).

D. Installation of Built-In Units:

All of these units are true built-in models and are designed to be installed into the front face of a counter fixture. Front of units extends beyond the body to form a self-trimming flange that covers the cut out in the fixture.

1.Cabinet Cut Out and Support. Cut out the face of the counter fixture according to the drawing that is provided with your hot food server. Figure 2-5 can also be used for the cut out drawing of your model number. As shown in the drawing allow 1/2” (13mm) minimum cabinet face material above top of cut out opening. This allows unobstructed seating of hot food server flange.

Be sure counter fixture has adequate depth from front face to inside of back to accept the hot food server. Minimum depths are shown for each model in Figure 2-5.

a.The hot food server body must be supported from the bottom. This can be accomplished by installing metal support angles of wooden support blocks as shown in Figure 2-5. The supports are not supplied and must be furnished using a suitable strength metal or wood. The top surface of these supports must be 1/16” (3mm) below the bottom edge of the face cut out. A metal or wood crossbrace approximately 2-1/2” (64mm) wide should be securely mounted between the supports as shown. The center line of the crossbrace must be 4” (102mm) from the face of the cut out and its top surface must be flush with the side supports.

b.An alternate support method is to install a solid flat platform in lieu of the side supports and crossbrace. The top surface of the platform must be 1/16” (3mm) below the bottom edge of the cut out.

2.Install Leveling Feet (shown below). Open the top drawer

and remove the small cloth bag Cut Opening for containing four hex head cap Hot Food Server

screws&twomountingscrews.

1/2” Minimum

 

Thread these four screws hand

 

tight up into the four holes in

 

the bottom of the unit. Refer to

A

2-6.

 

B

C

 

Right: Leveling Feet for

 

Built-in Units.

 

(pn: 2C-1513D8805)

 

IL2100

 

 

1/2” Minimum

BUILT-IN MODELS OPENING DIMENSIONS

 

Model

“A” Width

 

“B” Height

“C” Depth

 

 

 

 

3A20A

23 3/8”

594 mm

11 1/2”

292 mm

24 1/2”

622 mm

 

 

 

3B20A

22

3/4”

578 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3A80A

 

 

11

1/4’

286 mm

20 5/8”

524 mm

 

Figure 2-5, Cabinet Mounting

IL2090-01

3B80A

29 3/8”

746 mm

21

3/4”

552 mm

 

 

 

 

 

 

 

 

 

 

 

3C80A

29

1/2”

749 mm

20 3/4”

527 mm

 

 

 

3B84A

 

 

22”

559 mm

 

 

 

 

 

 

 

 

 

 

 

3C84A

 

 

32

3/4”

832 mm

 

 

 

 

 

 

INSTALLATION continued

3.Electrical Connection. All electrical connections required for this unit must be performed by a certified electrician. Built-in models are equipped with a 3/4” (19mm) diameter x 4ft. (122cm) long flexible conduit containing power lead pigtails and a ground wire. It is necessary that this conduit and the wiring leads connect at a junction box in accordance with local codes. Be sure to check the data plate on the front of the unit to be sure the power supply is correct. 115V units operate on voltage ranging from 110V to 125V. 220V units operate on voltage ranging from 208V to 240V.

4.Mount Unit in Cabinet.

a.Remove the drawer(s) from the unit, pull the drawer(s) out to the stop. Grasp the entire drawer assembly at the sides as if to lift it and locate your thumbs on the tabs of the drawer slide (figure 2-7). Press down on these tabs with your thumbs and simultaneously pull out on the drawer. Set drawer assembly aside.

b.Lift the unit form both sides and start its backside into the cut out. Push back until the trim flange meets the face of the fixture.

c.Place a level on the floor of the unit and check from side to side and front to back. If adjustments are necessary, slide the entire unit out of the fixture and adjust the leveling feet as required.

d.Secure the unit into position after leveling. There are two holes in the unit bottom for this purpose (See Figure 2-6). Place a drill bit down through these two holes and bore two pilot holes into the crossbrace beneath. Tighten a pair of flat head sheet metal screws down through these holes and into the crossbrace. The unit is now installed.

e.Replace the drawers. NOTE: The drawers of multiple drawer units are individually identified (ex: “TOP”, “2” AND “3”). They should be reinstalled in their respective positions.

E.Initial Start-up

1.Turn on the branch line circuit breaker

2.Set the thermostat control dial at “10” the indiactor light will

come on indicating that unit is calling for heat.

3. After a few minutes have elapsed, open a drawer and check that the unit is heating.

NOTE: If your unit is equipped with

leveling feet

 

 

Bolts used as

 

a separate thermostat for each

 

 

drawer, complete Steps 2 & 3

 

 

for each drawer individually.

 

 

4. If unit fails to heat, recheck to

 

 

be sure circuit breakers are

Drill starter holes and attach

Bolts used as

on and electrical connections

hot food server to support through

leveling feet

these two holes.

 

are properly made. If it still

Use flat head screws.

 

 

 

fails to heat, call a Toastmaster

 

 

Authorized Service Agent.

 

 

Drawer

Release Tabs

IL2101

IL2090-02

Above: Figure 2-6, Cabinet Mounting Left: Figure 2-7, Drawer Release Tabs

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