MODEL T360/T360M
CARBON DIOXIDE ANALYZER
Operation Manual
Also supports operation of:
T360U/GFC 7000E CO2 Analyzer
(when used in conjunction with T360U/GFC 7000E Addendum, PN 07273)
© Teledyne Advanced Pollution Instrumentation (TAPI)
9480 Carroll Park Drive
San Diego, CA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Fax: 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Copyright 2011-2012 |
07272B DCN6552 |
Teledyne Advanced Pollution Instrumentation |
13 December 2012 |
ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)
Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty process monitoring applications. Founded in San Diego, California, in 1988, TAPI introduced a complete line of Air Quality Monitoring (AQM) instrumentation, which comply with the United States Environmental Protection Administration (EPA) and international requirements for the measurement of criteria pollutants, including CO, SO2, NOX and Ozone.
Since 1988 TAPI has combined state-of-the-art technology, proven measuring principles, stringent quality assurance systems and world class after-sales support to deliver the best products and customer satisfaction in the business.
For further information on our company, our complete range of products, and the applications that they serve, please visit www.teledyne-api.com or contact sales@teledyne-api.com.
NOTICE OF COPYRIGHT
© 2011-2012 Teledyne Advanced Pollution Instrumentation. All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing in this document are the property of their respective owners and are used herein for identification purposes only.
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07272B DCN6552 |
SAFETY MESSAGES
Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual; the safety symbols are also located inside the instrument. It is imperative that you pay close attention to these messages, the descriptions of which are as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying message for specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument without protection or proper tools could result in damage to the part(s) and/or the instrument.
Technician Symbol: All operations marked with this symbol are to be performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the central safety grounding point for the instrument.
CAUTION
This instrument should only be used for the purpose and in the manner described in this manual. If you use this instrument in a manner other tha That for which it was intended, unpredictable behavior could ensue with possible hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es)!
For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product, contact Teledyne API’s Technical Support Department:
Telephone: 800-324-5190
Email: sda_techsupport@teledyne.com
or access any of the service options on our website at http://www.teledyne-api.com/
07272B DCN6552 |
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Model T360/T360M Operation Manual |
Teledyne API |
CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou sans les outils appropriés pourrait entraîner des dommages aux pièces ou à l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent être effectuées uniquement par du personnel de maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans ce manuel. Si vous utilisez cet instrument d’une autre manière que celle pour laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible et entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz combustibles!
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07272B DCN6552 |
WARRANTY
Warranty Policy (02024 F)
Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service and support will be available.
COVERAGE
After the warranty period and throughout the equipment lifetime, TAPI stands ready to provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in the industry. All maintenance and the first level of field troubleshooting are to be performed by the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturer’s warranty.
Product Return
All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.
The complete Terms and Conditions of Sale can be reviewed at
http://www.teledyne-api.com/terms_and_conditions.asp
CAUTION – Avoid Warranty Invalidation
Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing instructions and Return Merchandise Authorization (RMA) procedures when returning parts for repair or calibration may void your warranty. For anti-ESD handling and packing instructions please refer to “Packing Components for Return” in the Primer on Electro-Static Discharge section of this manual, and for RMA procedures please refer to our Website at http://www.teledyne-api.com under Customer Support > Return Authorization.
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07272B DCN6552 |
ABOUT THIS MANUAL
This manual, PN 07272, provides operation instructions for Models T360 and T360M, and supports operation of the Model T360U (when used in conjunction with the T360U/GFC7000E Addendum, PN 07273). This manual is comprised of multiple documents as listed below.
Part No. |
Rev |
Name/Description |
|
|
|
07272 |
B |
T360 Carbon Dioxide Analyzer Operation Manual |
|
|
|
05233 |
C |
Menu trees and software documentation (inserted as Appendix A of this manual) |
|
|
|
06879 |
1/4/2011 |
Spare Parts List (located in Appendix B, this manual) |
|
|
|
05235 |
C |
Repair Request Questionnaire (inserted as Appendix C of this manual) |
|
|
Interconnects and Schematics included in Appendix D of this manual |
|
|
|
|
|
|
0691201 |
B |
Interconnect Wire List (located in Appendix D of this manual) |
|
|
|
06912 |
B |
Interconnect Wiring Diagram (located in Appendix D of this manual) |
|
|
|
03297 |
K |
PCA, 03296, IR Photodetector Preamp and Sync Demodulator |
|
|
|
03632 |
C |
PCA, 03631, 0-20mA driver |
|
|
|
04003 |
N |
PCA, 04003, Pressure/Flow Transducer Interface |
|
|
|
04089 |
A |
PCA, 04088, Opto Pickup Interface |
|
|
|
04136 |
B |
PCA, 04135 Rev A, Relay |
|
|
|
04468 |
B |
PCA, 04467, Analog Output Series Res |
|
|
|
05803 |
B |
SCH, PCA 05802, MOTHERBOARD, GEN-5 |
|
|
|
06698 |
D |
SCH, PCA 06697, INTRFC, LCD TCH SCRN, |
|
|
|
06882 |
B |
SCH, LVDS TRANSMITTER BOARD |
|
|
|
06731 |
B |
SCH, AUXILLIARY-I/O BOARD |
|
|
|
NOTE
Please read this manual in its entirety before making any attempt made to operate the instrument.
REVISION HISTORY
T360 Manual PN 07272 |
|
|
||
|
Date |
Rev |
DCN |
Change Summary |
2012 |
Dec 13 |
B |
6552 |
Administrative updates; minor technical updates |
2011 |
Jan 12 |
A |
5950 |
Initial Release |
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07272B DCN6552 |
TABLE OF CONTENTS |
|
ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)................................................................. |
i |
SAFETY MESSAGES .............................................................................................................................................. |
iii |
CONSIGNES DE SÉCURITÉ................................................................................................................................... |
iv |
WARRANTY.............................................................................................................................................................. |
v |
ABOUT THIS MANUAL........................................................................................................................................... |
vii |
TABLE OF CONTENTS ........................................................................................................................................... |
ix |
1. INTRODUCTION...................................................................................................................................................... |
17 |
1.1. Features ........................................................................................................................................................... |
17 |
1.2. Using This Manual............................................................................................................................................ |
17 |
1.3. Options............................................................................................................................................................. |
18 |
2. SPECIFICATIONS AND APPROVALS ................................................................................................................... |
21 |
2.1. Specifications ................................................................................................................................................... |
21 |
2.2. Approvals and Certifications............................................................................................................................. |
23 |
2.2.1. Safety ....................................................................................................................................................... |
23 |
2.2.2. EMC.......................................................................................................................................................... |
23 |
3. GETTING STARTED ............................................................................................................................................... |
25 |
3.1. Unpacking and Initial Set Up ............................................................................................................................ |
25 |
3.2. Front Panel....................................................................................................................................................... |
27 |
3.3. Rear Panel ....................................................................................................................................................... |
31 |
3.4. Internal Layout ................................................................................................................................................. |
33 |
3.5. Electrical Connections...................................................................................................................................... |
35 |
3.5.1. Power Connection .................................................................................................................................... |
35 |
3.5.2. Connecting Analog Inputs (Option 64B) ................................................................................................... |
36 |
3.5.3. Connecting Analog Outputs...................................................................................................................... |
36 |
3.5.4. Connecting the Status Outputs ................................................................................................................. |
38 |
3.5.5. Current Loop Analog Outputs (Option 41) ................................................................................................ |
39 |
3.5.6. Connecting the Control Inputs .................................................................................................................. |
40 |
3.5.7. Connecting the Alarm Relay Option (OPT 61) .......................................................................................... |
42 |
3.5.8. Connecting the Communications Interfaces ............................................................................................. |
43 |
3.6. Pneumatic Connections ................................................................................................................................... |
44 |
3.6.1. Basic Pneumatic Connections .................................................................................................................. |
44 |
3.6.2. Connections with Ambient Zero/Ambient Span Valve............................................................................... |
48 |
3.6.3. Connections with Ambient Zero/Pressurized Span Valve Option ............................................................. |
50 |
3.6.4. Pneumatic Connections in Multipoint Calibration Applications.................................................................. |
53 |
3.6.5. Setting the Internal Purge Air Pressure .................................................................................................... |
53 |
3.7. Initial Operation ................................................................................................................................................ |
54 |
3.7.1. Startup ...................................................................................................................................................... |
54 |
3.7.2. Warm Up................................................................................................................................................... |
55 |
3.7.3. Warning Messages ................................................................................................................................... |
55 |
3.7.4. Functional Checks .................................................................................................................................... |
57 |
3.8. Initial Calibration Procedure ............................................................................................................................. |
58 |
3.8.1. Initial O2 Sensor Calibration Procedure .................................................................................................... |
61 |
4. OPERATING INSTRUCTIONS ................................................................................................................................ |
67 |
4.1. Overview of Operating Modes.......................................................................................................................... |
67 |
4.2. Sample Mode ................................................................................................................................................... |
68 |
4.2.1. Test Functions .......................................................................................................................................... |
69 |
4.2.2. Warning Messages ................................................................................................................................... |
70 |
4.3. Calibration Mode .............................................................................................................................................. |
72 |
4.4. Setup Mode...................................................................................................................................................... |
73 |
4.5. Setup CFG: Viewing the Analyzer’s Configuration Information.................................................................... |
74 |
4.6. SETUP ACAL: Automatic Calibration .......................................................................................................... |
74 |
4.7. SETUP DAS: Using the Data Acquisition System (DAS)............................................................................. |
75 |
4.7.1. DAS Structure........................................................................................................................................... |
76 |
4.7.2. Default DAS Channels.............................................................................................................................. |
78 |
4.7.3. Remote DAS Configuration....................................................................................................................... |
94 |
4.8. SETUP RNGE: Analog Output Reporting Range Configuration .................................................................. |
95 |
4.8.1. Physical Range versus Analog Output Reporting Ranges........................................................................ |
96 |
4.8.2. Reporting Range Modes........................................................................................................................... |
96 |
4.8.3. Single Range Mode (SNGL) ..................................................................................................................... |
98 |
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Teledyne API Model T360/T360M Operation Manual
4.8.4. Dual Range Mode (DUAL)........................................................................................................................ |
99 |
4.8.5. Auto Range Mode (AUTO)...................................................................................................................... |
100 |
4.8.6. Range Units ............................................................................................................................................ |
101 |
4.8.7. Dilution Ratio .......................................................................................................................................... |
102 |
4.9. SETUP PASS: Password Feature ............................................................................................................. |
103 |
4.10. SETUP CLK: Setting the Internal Time-of-Day Clock .............................................................................. |
105 |
4.11. SETUP MORE COMM: Using the Analyzer’s Communication Ports.................................................... |
107 |
4.11.1. Machine ID............................................................................................................................................ |
107 |
4.11.2. COM Port Default Settings.................................................................................................................... |
108 |
4.11.3. RS-485 Configuration of COM2 ............................................................................................................ |
111 |
4.11.4. DTE and DCE Communication ............................................................................................................. |
111 |
4.11.5. COM Port Communication Modes ........................................................................................................ |
112 |
4.11.6. Remote Access via the Ethernet........................................................................................................... |
114 |
4.11.7. USB Port Setup .................................................................................................................................... |
120 |
4.11.8. Multidrop RS-232 Setup ....................................................................................................................... |
122 |
4.11.9. MODBUS Setup.................................................................................................................................... |
125 |
4.11.10. COM Port Baud Rate.......................................................................................................................... |
127 |
4.11.11. COM Port Testing ............................................................................................................................... |
128 |
4.12. SETUP MORE VARS: Internal Variables (VARS) ............................................................................... |
129 |
4.13. SETUP MORE DIAG: Using the Diagnostics Functions..................................................................... |
131 |
4.13.1. Accessing the Diagnostic Features....................................................................................................... |
132 |
4.13.2. Signal I/O.............................................................................................................................................. |
133 |
4.13.3. Analog Output Step Test ...................................................................................................................... |
134 |
4.13.4. Analog I/O Configuration ...................................................................................................................... |
135 |
4.13.5. Electric Test .......................................................................................................................................... |
146 |
4.13.6. Dark Calibration Test ............................................................................................................................ |
147 |
4.13.7. Pressure Calibration ............................................................................................................................. |
148 |
4.13.8. Flow Calibration .................................................................................................................................... |
149 |
4.13.9. Test Channel Output............................................................................................................................. |
150 |
4.14. SETUP MORE ALRM: Using the Gas Concentration Alarms............................................................... |
151 |
4.14.1. Setting the Concentration Alarm Limits................................................................................................. |
151 |
4.15. Remote Operation of the Analyzer ............................................................................................................... |
152 |
4.15.1. Remote Operation Using the External Digital I/O.................................................................................. |
152 |
4.15.2. Remote Operation Using the External Serial I/O .................................................................................. |
155 |
4.15.3. Additional Communications Documentation ......................................................................................... |
161 |
4.15.4. Using the T360 with a Hessen Protocol Network.................................................................................. |
162 |
5. CALIBRATION PROCEDURES ............................................................................................................................ |
169 |
5.1. Before Calibration........................................................................................................................................... |
169 |
5.1.1. Zero Air and Span Gas ........................................................................................................................... |
169 |
5.1.2. Calibration Gas Traceability.................................................................................................................... |
170 |
5.1.3. Data Recording Devices ......................................................................................................................... |
170 |
5.2. Manual Calibration without Zero/Span Valves................................................................................................ |
170 |
5.3. Manual Calibration Checks ............................................................................................................................ |
173 |
5.4. Manual Calibration with Zero/Span Valves..................................................................................................... |
173 |
5.5. Manual Calibration Checks with Zero/Span Valves........................................................................................ |
178 |
5.5.1. Zero/Span Calibration on Auto Range or Dual Ranges .......................................................................... |
179 |
5.5.2. Use of Zero/Span Valves with Remote Contact Closure ........................................................................ |
180 |
5.6. Automatic Zero/Span Cal/Check (AutoCal) .................................................................................................... |
180 |
5.6.1. AutoCal with Auto or Dual Reporting Ranges Modes Selected .............................................................. |
183 |
5.7. Calibration Quality .......................................................................................................................................... |
184 |
6. MAINTENANCE SCHEDULE AND PROCEDURES ............................................................................................. |
185 |
6.1. Maintenance Schedule................................................................................................................................... |
185 |
6.2. Predicting Failures Using the Test Functions ................................................................................................. |
189 |
6.3. Maintenance Procedures ............................................................................................................................... |
190 |
6.3.1. Replacing the Sample Particulate Filter.................................................................................................. |
190 |
6.3.2. Rebuilding the Sample Pump ................................................................................................................. |
191 |
6.3.3. Performing Leak Checks ........................................................................................................................ |
191 |
6.3.4. Performing a Sample Flow Check .......................................................................................................... |
192 |
6.3.5. Cleaning the Optical Bench .................................................................................................................... |
192 |
6.3.6. Cleaning the Chassis.............................................................................................................................. |
192 |
7. PRINCIPLES OF OPERATION ............................................................................................................................. |
193 |
7.1. Measurement Method .................................................................................................................................... |
193 |
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7.1.1. Beer’s Law.............................................................................................................................................. |
193 |
7.1.2. Measurement Fundamentals .................................................................................................................. |
194 |
7.1.3. Gas Filter Correlation.............................................................................................................................. |
194 |
7.1.4. Interference and Signal to Noise Rejection............................................................................................. |
197 |
7.2. Oxygen Sensor (OPT 65)............................................................................................................................... |
198 |
7.2.1. Paramagnetic Measurement of O2.......................................................................................................... |
198 |
7.3. Pneumatic Operation...................................................................................................................................... |
200 |
7.3.1. Sample Gas Flow ................................................................................................................................... |
200 |
7.3.2. Flow Rate Control ................................................................................................................................... |
201 |
7.3.3. Purge Gas Pressure Control................................................................................................................... |
202 |
7.3.4. Particulate Filter...................................................................................................................................... |
202 |
7.3.5. Pneumatic Sensors................................................................................................................................. |
202 |
7.3.6. Pneumatic Operation of the O2 Sensor................................................................................................... |
203 |
7.4. Electronic Operation....................................................................................................................................... |
204 |
7.4.1. Overview................................................................................................................................................. |
204 |
7.4.2. CPU ........................................................................................................................................................ |
206 |
7.4.3. Optical Bench & GFC Wheel .................................................................................................................. |
207 |
7.4.4. Synchronous Demodulator (Sync/Demod) Assembly ............................................................................. |
210 |
7.4.5. Relay Board ............................................................................................................................................ |
212 |
7.4.6. Motherboard ........................................................................................................................................... |
215 |
7.4.7. I2C Data Bus ........................................................................................................................................... |
217 |
7.4.8. Power Supply/ Circuit Breaker ................................................................................................................ |
218 |
7.5. Front Panel Touchscreen/Display Interface ................................................................................................... |
219 |
7.5.1. LVDS Transmitter Board......................................................................................................................... |
219 |
7.5.2. Front Panel Touchscreen/Display Interface PCA.................................................................................... |
219 |
7.6. Software Operation ........................................................................................................................................ |
220 |
7.6.1. Adaptive Filter......................................................................................................................................... |
220 |
7.6.2. Calibration - Slope and Offset................................................................................................................. |
221 |
7.6.3. Measurement Algorithm.......................................................................................................................... |
221 |
7.6.4. Temperature and Pressure Compensation............................................................................................. |
222 |
7.6.5. Internal Data Acquisition System (DAS) ................................................................................................. |
222 |
8. TROUBLESHOOTING AND SERVICE ................................................................................................................. |
223 |
8.1. General Troubleshooting Hints....................................................................................................................... |
223 |
8.1.1. Interpreting WARNING Messages .......................................................................................................... |
224 |
8.1.2. Fault Diagnosis with TEST Functions ..................................................................................................... |
228 |
8.1.3. Using the Diagnostic Signal I/O Function ............................................................................................... |
230 |
8.1.4. Internal Electronic Status LEDs .............................................................................................................. |
231 |
8.2. Gas Flow Problems ........................................................................................................................................ |
235 |
8.2.1. T360 Internal Gas Flow Diagrams .......................................................................................................... |
236 |
8.2.2. Typical Sample Gas Flow Problems ....................................................................................................... |
238 |
8.2.3. Poor or Stopped Flow of Purge Gas ....................................................................................................... |
240 |
8.3. Calibration Problems ...................................................................................................................................... |
241 |
8.3.1. Miscalibrated........................................................................................................................................... |
241 |
8.3.2. Non-Repeatable Zero and Span ............................................................................................................. |
242 |
8.3.3. Inability to Span – Touchscreen SPAN Button Not Visible ..................................................................... |
242 |
8.3.4. Inability to Zero – Touchscreen ZERO Button Not Visible ...................................................................... |
243 |
8.4. Other Performance Problems......................................................................................................................... |
244 |
8.4.1. Temperature Problems ........................................................................................................................... |
244 |
8.4.2. Excessive Noise ..................................................................................................................................... |
246 |
8.5. Subsystem Checkout ..................................................................................................................................... |
247 |
8.5.1. AC Mains Configuration.......................................................................................................................... |
247 |
8.5.2. DC Power Supply ................................................................................................................................... |
247 |
8.5.3. I2C Bus.................................................................................................................................................... |
248 |
8.5.4. Touchscreen Interface ............................................................................................................................ |
248 |
8.5.5. LCD Display Module ............................................................................................................................... |
249 |
8.5.6. Relay Board ............................................................................................................................................ |
249 |
8.5.7. Sensor Assembly.................................................................................................................................... |
249 |
8.5.8. Motherboard ........................................................................................................................................... |
252 |
8.5.9. CPU ........................................................................................................................................................ |
254 |
8.5.10. RS-232 Communications...................................................................................................................... |
255 |
8.6. Repair Procedures ......................................................................................................................................... |
256 |
8.6.1. Repairing Sample Flow Control Assembly.............................................................................................. |
256 |
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8.6.2. Removing/Replacing the GFC Wheel ..................................................................................................... |
257 |
8.6.3. Disk-On-Module Replacement Procedure .............................................................................................. |
259 |
8.7. Frequently Asked Questions .......................................................................................................................... |
260 |
9. A PRIMER ON ELECTRO-STATIC DISCHARGE................................................................................................. |
263 |
9.1. How Static Charges are Created.................................................................................................................... |
263 |
9.2. How Electro-Static Charges Cause Damage ................................................................................................. |
264 |
9.3. Common Myths About ESD Damage ............................................................................................................. |
265 |
9.4. Basic Principles of Static Control.................................................................................................................... |
266 |
9.4.1. General Rules......................................................................................................................................... |
266 |
9.4.2. Basic anti-ESD Procedures for Analyzer Repair and Maintenance ........................................................ |
268 |
LIST OF APPENDICES
APPENDIX A - SOFTWARE DOCUMENTATION
APPENDIX B - SPARE PARTS LIST
APPENDIX C - REPAIR QUESTIONNAIRE
APPENDIX D - ELECTRONIC SCHEMATICS
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Teledyne API Model T360/T360M Operation Manual |
|
LIST OF FIGURES |
|
|
Figure 3-1: |
Front Panel Layout ...................................................................................................................... |
27 |
Figure 3-2: |
Display Screen and Touch Control ............................................................................................. |
28 |
Figure 3-3: |
Display/Touch Control Screen Mapped to Menu Charts............................................................. |
30 |
Figure 3-4: |
Rear Panel Layout....................................................................................................................... |
31 |
Figure 3-5: |
Internal Chassis Layout............................................................................................................... |
33 |
Figure 3-6: |
Optical Bench Layout .................................................................................................................. |
34 |
Figure 3-7: |
Analog In Connector.................................................................................................................... |
36 |
Figure 3-8: |
Current Loop Option Installed on the Motherboard..................................................................... |
39 |
Figure 3-9: |
Control Inputs Power Connections.............................................................................................. |
41 |
Figure 3-10: |
Alarm Relay Output Pin Assignments ......................................................................................... |
42 |
Figure 3-11: |
Basic Internal Gas Flow .............................................................................................................. |
45 |
Figure 3-12: |
Pneumatic Connections–Basic Configuration–Using Bottled Span Gas .................................... |
46 |
Figure 3-13: |
Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator ............................ |
46 |
Figure 3-14: |
Pneumatic Connections with Ambient Zero/Ambient Span Valves (OPT 50A) .......................... |
48 |
Figure 3-15: |
Pneumatic Connections with Ambient Zero/Ambient Span Valves (Opt 50A) and |
|
|
External Zero Air Scrubber.......................................................................................................... |
48 |
Figure 3-16: |
Internal Pneumatic Flow – Ambient Zero/Ambient Span ............................................................ |
49 |
Figure 3-17: |
Pneumatic Connections with Ambient Zero/Pressurized Span Valves (OPT 50B) .................... |
50 |
Figure 3-18: |
Pneumatic Connections with Ambient Zero/Pressurized Span Valves (Opt 50B) and |
|
|
External Zero Air Scrubber.......................................................................................................... |
51 |
Figure 3-19: |
Internal Pneumatic Flow – Ambient Zero/Pressurized Span Valves........................................... |
52 |
Figure 3-20: |
Example of Pneumatic Set up for Multipoint Calibration............................................................. |
53 |
Figure 3-21: |
O2 Sensor Calibration Set Up..................................................................................................... |
61 |
Figure 3-22: |
Internal Pneumatics with O2 Sensor Option 65 .......................................................................... |
62 |
Figure 4-1: |
Front Panel Display ..................................................................................................................... |
67 |
Figure 4-2: |
Viewing TEST Functions ............................................................................................................. |
70 |
Figure 4-3: |
Viewing and Clearing T360 WARNING Messages ..................................................................... |
72 |
Figure 4-4: |
Default DAS Channels Setup...................................................................................................... |
80 |
Figure 4-5: |
APICOM User Interface for DAS Configuration .......................................................................... |
94 |
Figure 4-6: |
Analog Output Connector Pin Out............................................................................................... |
95 |
Figure 4-7: |
Rear Panel Connector Pin-Outs for COM1 & COM2 in RS-232 Mode..................................... |
109 |
Figure 4-8: |
CPU Connector Pin-Outs for COM1 & COM2 in RS-232 Mode ............................................... |
110 |
Figure 4-9: |
Jumper and Cables for Multidrop Mode .................................................................................... |
123 |
Figure 4-10: |
RS-232-Multidrop Host-to-Analyzer Interconnect Diagram....................................................... |
124 |
Figure 4-11: |
Setup for Calibrating Analog Voltage Outputs .......................................................................... |
141 |
Figure 4-12: |
Setup for Calibrating Current Outputs....................................................................................... |
142 |
Figure 4-13: |
Status Output Connector........................................................................................................... |
152 |
Figure 4-14: |
Control Inputs ............................................................................................................................ |
154 |
Figure 4-15: |
APICOM Remote Control Program Interface ............................................................................ |
161 |
Figure 5-1: |
Pneumatic Connections–Basic Configuration–Using Bottled Span Gas .................................. |
170 |
Figure 5-2: |
Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator .......................... |
171 |
Figure 5-3: |
Pneumatic Connections – Ambient Zero/Pressurized Span Valves ........................................ |
174 |
Figure 5-4: |
Pneumatic Connections – Ambient Zero/Pressurized Span Valves and External Zero Air |
|
|
Scrubber .................................................................................................................................... |
174 |
Figure 5-5: |
Pneumatic Connections – Ambient Zero/Ambient Span Valves ............................................... |
175 |
Figure 5-6: |
Pneumatic Connections – Ambient Zero/Ambient Span Valves with External Zero Air |
|
|
Scrubber .................................................................................................................................... |
175 |
Figure 6-1: |
Sample Particulate Filter Assembly .......................................................................................... |
190 |
Figure 7-1: |
Measurement Fundamentals..................................................................................................... |
194 |
Figure 7-2: |
GFC Wheel................................................................................................................................ |
194 |
Figure 7-3: |
Measurement Fundamentals with GFC Wheel ......................................................................... |
195 |
Figure 7-4: |
Affect of CO2 in the Sample on CO2 MEAS & CO2 REF......................................................... |
196 |
Figure 7-5: |
Effects of Interfering Gas on CO2 MEAS & CO2 REF.............................................................. |
197 |
07272B DCN6552 |
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Teledyne API Model T360/T360M Operation Manual |
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Figure 7-6: |
Chopped IR Signal .................................................................................................................... |
197 |
Figure 7-7: |
Oxygen Sensor - Principle of Operation.................................................................................... |
199 |
Figure 7-8: |
Internal Pneumatic Flow – Basic Configuration ........................................................................ |
200 |
Figure 7-9: |
Flow Control Assembly & Critical Flow Orifice .......................................................................... |
201 |
Figure 7-10: |
Gas Flow with O2 Sensor Option.............................................................................................. |
203 |
Figure 7-11: |
T360 Electronic Block Diagram................................................................................................. |
205 |
Figure 7-12: |
CPU Board ................................................................................................................................ |
206 |
Figure 7-13: |
GFC Light Mask ........................................................................................................................ |
208 |
Figure 7-14: |
Segment Sensor and M/R Sensor Output................................................................................. |
209 |
Figure 7-15: |
T360 Sync / Demod Block Diagram .......................................................................................... |
210 |
Figure 7-16: |
Sample & Hold Timing............................................................................................................... |
211 |
Figure 7-17: |
Location of relay board Status LED’s........................................................................................ |
214 |
Figure 7-18: |
Power Distribution Block Diagram............................................................................................. |
218 |
Figure 7-19: |
Front Panel and Display Interface Block Diagram .................................................................... |
219 |
Figure 7-20: |
Basic Software Operation.......................................................................................................... |
220 |
Figure 8-1: |
Viewing and Clearing Warning Messages ................................................................................ |
226 |
Figure 8-2: |
Example of Signal I/O Function................................................................................................. |
231 |
Figure 8-3: |
CPU Status Indicator................................................................................................................. |
232 |
Figure 8-4: |
Sync/Demod Board Status LED Locations ............................................................................... |
233 |
Figure 8-5: |
Relay Board Status LEDs.......................................................................................................... |
233 |
Figure 8-6: |
T360 – Basic Internal Gas Flow ................................................................................................ |
236 |
Figure 8-7: |
Internal Pneumatic Flow – Ambient Zero/Pressurized Span Valves......................................... |
237 |
Figure 8-8: |
Internal Pneumatic Flow – Ambient Zero/Ambient Span .......................................................... |
237 |
Figure 8-9: |
T360 – Internal Pneumatics with O2 Sensor Option 65A .......................................................... |
238 |
Figure 8-10: |
Critical Flow Restrictor Assembly Disassembly ........................................................................ |
257 |
Figure 8-11: |
Opening the GFC Wheel Housing............................................................................................. |
258 |
Figure 8-12: |
Removing the GFC Wheel ........................................................................................................ |
258 |
Figure 9-1: |
Triboelectric Charging ............................................................................................................... |
263 |
Figure 9-2: |
Basic anti-ESD Work Station..................................................................................................... |
266 |
LIST OF TABLES |
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|
Table 2-1: |
Model T360 Basic Unit Specifications......................................................................................... |
21 |
Table 2-2: |
Model T360M Basic Unit Specifications...................................................................................... |
22 |
Table 3-1: |
Display and Touchscreen Control Description ............................................................................ |
29 |
Table 3-2: |
Rear Panel Description ............................................................................................................... |
32 |
Table 3-3: |
Analog Input Pin Assignments .................................................................................................... |
36 |
Table 3-4: |
T360 Analog Output Pin Outs ..................................................................................................... |
37 |
Table 3-5: |
Status Output Pin-outs ................................................................................................................ |
38 |
Table 3-6: |
Control Input Pin-outs.................................................................................................................. |
41 |
Table 3-8: |
Concentration Alarm Relay Output Operation............................................................................. |
42 |
Table 3-9: |
Ambient Zero/Ambient Span Valve Operating States................................................................. |
49 |
Table 3-10: |
Ambient Zero/Pressurized Span Valve Operating States ........................................................... |
52 |
Table 3-11: |
Front Panel Display During System Warm-Up............................................................................ |
55 |
Table 3-12: |
Possible Warning Messages at Start-Up .................................................................................... |
56 |
Table 4-1: |
Analyzer Operating Modes.......................................................................................................... |
68 |
Table 4-2: |
Test Functions Defined ............................................................................................................... |
69 |
Table 4-3: |
List of Warning Messages ........................................................................................................... |
71 |
Table 4-4: |
Primary Setup Mode Features and Functions............................................................................. |
73 |
Table 4-5: |
Secondary Setup Mode Features and Functions........................................................................ |
73 |
Table 4-6: |
Secondary Setup Mode Features and Functions........................................................................ |
75 |
Table 4-7: |
DAS Data Channel Properties..................................................................................................... |
76 |
Table 4-8: |
DAS Data Parameter Functions.................................................................................................. |
77 |
Table 6-9: |
Password Levels ....................................................................................................................... |
103 |
Table 4-9: |
Com Port Communication Modes ............................................................................................. |
112 |
xiv |
07272B DCN6552 |
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Teledyne API Model T360/T360M Operation Manual |
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Table 4-10: |
Ethernet Status Indicators ................................................................................................................ |
114 |
Table 4-11: |
LAN/Internet Configuration Properties.............................................................................................. |
115 |
Table 4-12: |
Internet Configuration Touchscreen Functions................................................................................. |
119 |
Table 4-13: |
Variable Names (VARS) ................................................................................................................... |
129 |
Table 4-14: |
T360 Diagnostic (DIAG) Functions................................................................................................... |
131 |
Table 4-15: |
DIAG - Analog I/O Functions ............................................................................................................ |
135 |
Table 4-16: |
Analog Output Voltage Ranges ........................................................................................................ |
135 |
Table 4-17: |
Analog Output Current Loop Range ................................................................................................. |
136 |
Table 4-18: |
Analog Output Pin Assignments....................................................................................................... |
136 |
Table 4-19: |
Voltage Tolerances for Analog Output Calibration ........................................................................... |
140 |
Table 4-20: |
Current Loop Output Calibration with Resistor ................................................................................. |
143 |
Table 4-21: |
Test Parameters Available for Analog Output A4............................................................................. |
150 |
Table 4-22: |
CO2 Concentration Alarm Default Settings ...................................................................................... |
151 |
Table 4-23: |
Status Output Pin Assignments........................................................................................................ |
153 |
Table 4-24: |
Control Input Pin Assignments ......................................................................................................... |
154 |
Table 4-25: |
Terminal Mode Software Commands ............................................................................................... |
155 |
Table 4-26: |
Command Types .............................................................................................................................. |
156 |
Table 4-27: |
Serial Interface Documents .............................................................................................................. |
161 |
Table 4-28: |
RS-232 Com Parameters for Hessen Protocol................................................................................. |
162 |
Table 4-29: |
Teledyne API Hessen Protocol Response Modes............................................................................ |
165 |
Table 4-30: |
Default Hessen Status Bit Assignments ........................................................................................... |
166 |
Table 5-1: |
AUTOCAL Modes ............................................................................................................................. |
180 |
Table 5-2: |
AutoCal ATTRIBUTE Setup Parameters.......................................................................................... |
180 |
Table 5-3 : Calibration Data Quality Evaluation................................................................................................. |
184 |
|
Table 6-1: T360 Maintenance Schedule ............................................................................................................ |
187 |
|
Table 6-2: T360 Test Function Record .............................................................................................................. |
188 |
|
Table 6-3: |
Predictive Uses for Test Functions................................................................................................... |
189 |
Table 7-1: |
Sync/Demod Status LED Activity...................................................................................................... |
212 |
Table 7-2: |
Relay Board Status LED’s ................................................................................................................ |
214 |
Table 8-1: Warning Messages - Indicated Failures ............................................................................................. |
227 |
|
Table 8-2: Test Functions - Indicated Failures..................................................................................................... |
229 |
|
Table 8-3: Sync/Demod Board Status Failure Indications ................................................................................... |
232 |
|
Table 8-4: I2C Status LED Failure Indications..................................................................................................... |
233 |
|
Table 8-5: Relay Board Status LED Failure Indications ...................................................................................... |
234 |
|
Table 8-6: DC Power Test Point and Wiring Color Codes................................................................................... |
247 |
|
Table 8-7: DC Power Supply Acceptable Levels ................................................................................................. |
248 |
|
Table 8-8: Relay Board Control Devices.............................................................................................................. |
249 |
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Table 8-9: Opto Pickup Board Nominal Output Frequencies............................................................................... |
250 |
|
Table 8-10: Analog Output Test Function - Nominal Values Voltage Outputs ...................................................... |
252 |
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Table 8-11: Analog Output Test Function - Nominal Values Current Outputs....................................................... |
253 |
|
Table 8-12: Status Outputs Check......................................................................................................................... |
253 |
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Table 9-1: Static Generation Voltages for Typical Activities ................................................................................ |
264 |
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Table 9-2: |
Sensitivity of Electronic Devices to Damage by ESD......................................................................... |
264 |
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Teledyne API Model T360/T360M Operation Manual
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1. INTRODUCTION
The Models T360 and T360M differ only in specifications; unless clearly differentiated, both models in this manual are referred to as the T360 for simplification. The T360/T360M measures carbon dioxide CO2 by comparing infrared energy absorbed by a sample to that absorbed by a reference according to the Beer-Lambert law. This is accomplished by using a Gas Filter Wheel which alternately allows a high energy infrared (IR) light source to pass through a CO2 filled chamber and a chamber with no CO2 present.
The IR light then travels through the sample cell, which has a folded path. Energy loss through the sample cell is compared with the zero reference signal provided by the gas filter to produce an output proportional to concentration, with little effect from interfering gases within the sample. A nitrogen purge system is pro-vided for the GFC wheel assembly to eliminate the effects of ambient CO2, if necessary.
This design produces superior zero and span stability and a high signal-to-noise ratio, allowing excellent sensitivity. Multi-tasking software gives real time indication of numerous operating parameters and provides automatic alarms if diagnostic limits are exceeded.
1.1. FEATURES
The Models T360 and T360M include the following features:
Ranges,T360: 0-2 ppm to 0-2000 ppm, T360M: 0-4 ppm to 0-4000 ppm, user selectable
Gas Filter Wheel for CO2 specific measurement
LCD Graphical User Interface with capacitive touch screen
Multi-tasking software allows viewing of test variables during operation
Continuous self checking with alarms
Bi-directional RS-232 and 10/100Base-T Ethernet (optional USB and RS485) ports for remote operation
Front panel USB ports for peripheral devices
Digital status outputs to indicate instrument operating condition
Adaptive signal filtering to optimize response time
Temperature & Pressure compensation
Internal data logging with 1 min to 24 hour averages
1.2.USING THIS MANUAL
The flowcharts in this manual contain typical representations of the analyzer’s display during the various operations being described. These representations are not intended to be exact and may differ slightly from the actual display of your instrument.
07272B DCN6552 |
17 |
Introduction Teledyne API Model T360/T360M Operation Manual
1.3. OPTIONS
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Option |
Description/Notes |
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Number |
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Pumps |
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Pumps meet all typical AC power supply standards while exhibiting same |
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pneumatic performance. |
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11 |
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No pump (If one is standard either internal or external) |
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10A |
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External Pump 100V – 120V/60Hz |
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10B |
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External Pump 220V |
– 240V/50H |
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10C |
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External Pump 220V |
– 240V/60Hz |
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10D |
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External Pump 100V |
– 120V/50Hz |
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10E |
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External Pump 100V |
/60Hz |
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13 |
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High Voltage Internal Pump 240V/50Hz |
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Rack Mount Kits |
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Options for mounting the analyzer in standard 19” racks |
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20A |
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Rack mount brackets with 26 in. (660 mm) chassis slides |
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20B |
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Rack mount brackets with 24 in. (610 mm) chassis slides |
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21 |
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Rack mount brackets only (compatible with carrying strap, Option 29) |
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23 |
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Rack mount for external pump pack (no slides) |
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Carrying Strap/Handle |
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Side-mounted strap for hand-carrying analyzer |
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Extends from “flat” position to accommodate hand for carrying.
29
Recesses to 9mm (3/8”) dimension for storage.
Can be used with rack mount brackets, Option 21.
Cannot be used with rack mount slides.
CAUTION – GENERAL SAFETY HAZARD
THE T360 OR T360M ANALYZER WEIGHS ABOUT 18 KG (40 POUNDS).
TO AVOID PERSONAL INJURY WE RECOMMEND THAT TWO PERSONS LIFT AND CARRY THE ANALYZER. DISCONNECT ALL CABLES AND TUBING FROM THE ANALYZER BEFORE MOVING IT.
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Analog Input and USB port |
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Used for connecting external voltage signals from other instrumentation (such as |
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meteorological instruments). |
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64B |
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Also can be used for logging these signals in the analyzer’s internal DAS |
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Current Loop Analog |
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Adds isolated, voltage-to-current conversion circuitry to the analyzer’s analog |
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Outputs |
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outputs. |
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Can be configured for any output range between 0 and 20 mA. |
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41 |
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May be ordered separately for any of the analog outputs. |
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Can be installed at the factory or retrofitted in the field. |
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Parts Kits |
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Spare parts and expendables |
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42A |
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Expendables Kit for analyzer includes a recommended set of expendables for one |
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year of operation. |
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43 |
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Expendables Kit for Internal Zero/Span, one year of operation. |
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Calibration Valves |
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Used to control the flow of calibration gases generated from external sources, |
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rather than manually switching the rear panel pneumatic connections. |
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AMBIENT ZERO AND AMBIENT SPAN VALVES |
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50A |
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Zero Air and Span Gas input supplied at ambient pressure. |
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Gases controlled by 2 internal valves; SAMPLE/CAL & ZERO/SPAN. |
50B |
AMBIENT ZERO AND PRESSURIZED SPAN VALVES |
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Zero Air supplied at ambient pressure. Span gas supplied from pressurized bottle of cal gas. |
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18 |
07272B DCN6552 |
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Teledyne API Model T360/T360M Operation Manual |
Introduction |
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Option |
Option |
Description/Notes |
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Number |
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Communication Cables |
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For remote serial, network and Internet communication with the analyzer. |
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Type |
Description |
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Shielded, straight-through DB-9F to DB-25M cable, about 1.8 m long. |
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60A |
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RS-232 |
Used to interface with older computers or code activated switches with |
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DB-25 serial connectors. |
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60B |
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RS-232 |
Shielded, straight-through DB-9F to DB-9F cable of about 1.8 m length. |
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60C |
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Ethernet |
Patch cable, 2 meters long, used for Internet and LAN communications. |
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60D |
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USB |
Cable for direct connection between instrument (rear panel USB port) and |
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personal computer. |
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USB Port |
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For remote |
connection |
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64A |
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For connection to personal computer. (Separate option only when Option 64B, Analog |
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Input and USB Com Port, not elected). |
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Concentration Alarm |
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Issues warning when gas concentration exceeds limits set by user. |
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Relays |
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Four (4) “dry contact” relays on the rear panel of the instrument. This relay option is |
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61 |
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different from and in addition to the “Contact Closures” that come standard on all |
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TAPI instruments. |
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RS-232 Multidrop |
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Enables communications between host computer and up to eight analyzers. |
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62 |
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Multidrop card seated on the analyzer’s CPU card. Each instrument in the multidrop |
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network requres this card and a communications cable (Option 60B). |
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Other Gas Options |
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Second gas sensor and gas conditioners |
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65A |
Oxygen (O2) Sensor |
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Special Features |
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Built in features, software activated |
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Maintenance Mode Switch, located inside the instrument, places the analyzer in |
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maintenance mode where it can continue sampling, yet ignore calibration, diagnostic, |
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N/A |
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and reset instrument commands. This feature is of particular use for instruments |
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connected to Multidrop or Hessen protocol networks. |
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Call Customer Service for activation. |
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Second Language Switch activates an alternate set of display messages in a |
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N/A |
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language other than the instrument’s default language. |
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Call Customer Service for a specially programmed Disk on Module containing the second |
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language. |
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Dilution Ratio Option allows the user to compensate for diluted sample gas, such as |
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in continuous emission monitoring (CEM) where the quality of gas in a smoke stack is |
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N/A |
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being tested and the sampling method used to remove the gas from the stack dilutes |
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the gas. |
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Call Customer Service for activation.
07272B DCN6552 |
19 |
Introduction |
Teledyne API Model T360/T360M Operation Manual |
This page intentionally left blank.
20 |
07272B DCN6552 |
2. SPECIFICATIONS AND APPROVALS
2.1. SPECIFICATIONS
|
|
Table 2-1: Model T360 Basic Unit Specifications |
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T360 Parameter |
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T360 Specification |
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Ranges |
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Min: 0-2 ppm Full scale |
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(Physical Analog Output) |
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Max: 0-2,000 ppm Full scale |
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Selectable, dual ranges and auto ranging supported |
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Measurement Units |
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ppb, ppm, µg/m3, mg/m3, % (user selectable) |
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Zero Noise |
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< 0.1 ppm (RMS) |
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Span Noise |
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< 1% of reading (RMS) |
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Lower Detectable Limit |
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< 0.2 ppm1 |
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Zero Drift (24 hours) |
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<0.25 ppm1 |
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Span Drift (24 hours) |
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<0.5% of reading 1 |
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Lag Time |
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10 seconds |
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Rise/Fall Time |
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<60 seconds to 95% |
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Linearity |
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1% of full scale |
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Precision |
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0.5% of reading |
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Sample Flow Rate |
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800cm3/min. ±10% |
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O2 Sensor option adds 110 cm³/min, ±20%, to total flow through when installed. |
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Temperature Coefficient |
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< 0.1% of Full Scale per oC |
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Voltage Coefficient |
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< 0.05% of Full Scale per V |
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AC Power Rating |
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100V-120V, 60 Hz, (142 W) ; 220V – 240 V, 50 Hz (147 W) |
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Analog Output Ranges |
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10V, 5V, 1V, 0.1V (selectable) |
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Analog Output Resolution |
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1 part in 4096 of selected full-scale voltage |
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Recorder Offset |
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±10% |
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Standard I/O |
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1 Ethernet: 10/100Base-T |
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2 RS-232 (300 – 115,200 baud) |
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2 USB device ports |
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8 opto-isolated digital status outputs |
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6 opto-isolated digital control inputs (3 defined, 3 spare) |
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4 analog outputs |
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Optional I/O |
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1 USB com port |
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1 RS485 |
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8 analog inputs (0-10V, 12-bit) |
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4 digital alarm outputs |
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Multidrop RS232 |
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3 4-20mA current outputs |
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Environmental |
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Installation category (over-voltage category) II; Pollution degree 2 |
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Temperature Range |
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5-40oC |
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Humidity Range |
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0 - 95% RH, non-condensing |
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Dimensions H x W x D |
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7" x 17" x 23.5" (178 mm x 432 mm x 597 mm) |
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Weight |
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40 lbs. (18.1 kg) |
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1 At constant temperature and voltage. |
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07272B DCN6552 |
21 |
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Specifications and Approvals |
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Teledyne API Model T360/T360M Operation Manual |
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Table 2-2: Model T360M Basic Unit Specifications |
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T360M Parameter |
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T360M Specification |
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Ranges |
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Min: 0-4 ppm Full scale |
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(Physical Analog Output) |
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Max: 0-4000 ppm Full scale |
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Selectable, dual ranges and auto ranging supported |
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Measurement Units |
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ppb, ppm, µg/m3, mg/m3, (selectable) |
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Zero Noise |
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< 0.2 ppm (RMS) |
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Span Noise |
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< 1% of reading (RMS) |
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Lower Detectable Limit |
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< 0.4 ppm1 |
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Zero Drift (24 hours) |
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<0.5 ppm1 |
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Span Drift (24 hours) |
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<0.5% of reading1 |
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Lag Time |
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10 seconds |
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Rise/Fall Time |
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<60 seconds to 95% |
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Linearity |
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1% of full scale |
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Precision |
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0.5% of reading |
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Sample Flow Rate |
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800cm3/min. ±10% |
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O2 Sensor option adds 110 cm³/min, ±20%, to total flow though when installed |
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Temperature Coefficient |
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< 0.1% of Full Scale per oC or 0.1 ppm per oC, whichever is greater |
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Voltage Coefficient |
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< 0.05% of Full Scale per V |
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AC Power Requirements |
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100V – 120V, 220V – 240V, 50/60 Hz |
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Analog Output Ranges |
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10V, 5V, 1V, 0.1V |
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Recorder Offset |
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±10% |
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Analog Output Resolution |
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1 part in 4096 of selected full-scale voltage |
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Standard I/O |
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1 |
Ethernet: 10/100Base-T |
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2 |
RS232 (300-115,200 baud) |
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2 |
USB device ports |
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8 |
Status opto-isolated digital status outputs |
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6 |
Opto-isolated digital control inputs (3 defined, 3 spare) |
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4 |
Analog outputs |
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Optional I/O |
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1 |
USB com port |
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1 RS485 |
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8 |
Analog inputs (0-10V, 12-bit) |
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4 |
Digital alarm outputs |
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Multidrop RS232 |
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3 |
4-20mA current outputs |
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Operating Temperature Range |
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5-40oC |
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Humidity Range |
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0 |
- 95% RH, non-condensing |
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Dimensions H x W x D |
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7" x 17" x 23.5" (178 mm x 432 mm x 597 mm) |
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Weight |
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40 lbs. (18.1 kg) |
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Environmental |
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Installation category (over-voltage category) II; Pollution degree 2 |
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1 At constant temperature and voltage. |
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07272B DCN6552 |
Teledyne API Model T360/T360M Operation Manual |
Specifications and Approvals |
2.2. APPROVALS AND CERTIFICATIONS
The Teledyne Instruments Model T360 Gas Filter Correlation CO2 Analyzer was tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance statements for those requirements and directives.
2.2.1. Safety
IEC 61010-1:2001, Safety requirements for electrical equipment for measurement, control, and laboratory use.
CE: 2006/95/EC, Low-Voltage Directive
North American:
cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04
NEMKO-CCL (US): UL No. 61010-1 (2nd Edition)
2.2.2. EMC
EN 61326-1 (IEC 61326-1), Class A Emissions/Industrial Immunity EN 55011 (CISPR 11), Group 1, Class A Emissions
FCC 47 CFR Part 15B, Class A Emissions
CE: 2004/108/EC, Electromagnetic Compatibility Directive
07272B DCN6552 |
23 |
Specifications and Approvals |
Teledyne API Model T360/T360M Operation Manual |
This page intentionally left blank.
24 |
07272B DCN6552 |
3. GETTING STARTED
3.1. UNPACKING AND INITIAL SET UP
CAUTION
To avoid personal injury, always use two persons to lift and carry the Model T360.
WARNING
Never disconnect PCAs, wiring harnesses or electronic subassemblies while the instrument is under power.
CAUTION – Avoid Warranty Invalidation
Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Damage resulting from failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
See A Primer on Electro-Static Discharge in this manual for more information on preventing ESD damage.
NOTE
It is recommended that you store shipping containers/materials for future use if/when the instrument should be returned to the factory for repair and/or calibration service. See Warranty page in this manual and shipping procedures on our Website at:
http://www.teledyne-api.com under Customer Support > Return Authorization.
1.Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shipper first, then Teledyne Instruments.
2.Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory. This record, titled Final Test and Validation Data Sheet (P/N 04596) is an important quality assurance and calibration record for this instrument. It should be placed in the quality records file for this instrument.
3.Carefully remove the top cover of the analyzer and check for internal shipping damage.
Remove the set-screw located in the top, center of the Front panel.
Remove the 2 screws fastening the top cover to the unit (one per side towards the rear).
Slide the cover backwards until it clears the analyzer’s front bezel.
Lift the cover straight up.
07272B DCN6552 |
25 |
Getting Started |
Teledyne API Model T360/T360M Operation Manual |
4.Inspect the interior of the instrument to make sure all circuit boards and other components are in good shape and properly seated.
5.Check the connectors of the various internal wiring harnesses and pneumatic hoses to make sure they are firmly and properly seated.
6.Verify that all of the optional hardware ordered with the unit has been installed. These are listed on the paperwork accompanying the analyzer.
7.VENTILATION CLEARANCE: Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance.
AREA |
MINIMUM REQUIRED CLEARANCE |
Back of the instrument |
4 in. |
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Sides of the instrument |
1 in. |
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Above and below the instrument |
1 in. |
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Various rack mount kits are available for this analyzer – please see Section 1.3.
26 |
07272B DCN6552 |
Teledyne API Model T360/T360M Operation Manual |
Getting Started |
3.2. FRONT PANEL
Figure 3-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 3-2, which is described in Table 3-1. The two USB ports on the front panel are provided for the connection of peripheral devices:
plug-in mouse (not included) to be used as an alternative to the touchscreen interface
thumb drive (not included) to download updates to instruction software (contact TAPI Technical Support for information).
Figure 3-1: Front Panel Layout
07272B DCN6552 |
27 |
Getting Started |
Teledyne API Model T360/T360M Operation Manual |
Figure 3-2: Display Screen and Touch Control
CAUTION – Avoid Damaging Touchscreen
Do not use hard-surfaced instruments such as pens to operate the touchscreen.
The front panel liquid crystal display includes touch control. Upon analyzer startup, the display shows a splash screen and other initialization indicators before the main display appears, similar to Figure 3-2 above (may or may not display a Fault alarm). The LEDs on the display screen indicate the Sample, Calibration and Fault states; also on the screen is the gas concentration field (Conc), which displays real-time readouts for the primary gas and for the secondary gas if installed. The display screen also shows which mode the analyzer is currently in (Mode field), as well as messages and data (Param field). Along the bottom of the screen is a row of touch control buttons; only those that are currently applicable will have a label. Table 3-1 provides detailed information for each component of the screen.
28 |
07272B DCN6552 |