Teledyne 200EH-EM User Manual

4.5 (4)

INSTRUCTION MANUAL

MODEL 200EH/EM

NITROGEN OXIDES ANALYZER

© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION

9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 USA

Toll-free Phone:

800-324-5190

Phone:

858-657-9800

Fax:

858-657-9816

Email:

api-sales@teledyne.com

Website:

http://www.teledyne-api.com/

 

04521

 

Rev. C

 

DCN 5731

Copyright 2007-2010

14 May 2010

Teledyne Advanced Pollution Instrumentation

 

Teledyne API - Model 200EH/EM Operation Manual

Safety Messages

SAFETY MESSAGES

Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully.

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The definition of these symbols is described below:

GENERAL SAFETY HAZARD: Refer to the instructions for details on the specific hazard.

CAUTION: Hot Surface Warning.

CAUTION: Electrical Shock Hazard.

TECHNICIAN SYMBOL: All operations marked with this symbol are to be performed by qualified maintenance personnel only.

CAUTION

The analyzer should only be used for the purpose and in the manner described in this manual. If you use the analyzer in a manner other than that for which it was intended, unpredictable behavior could ensue with possible hazardous consequences.

NOTE

Technical Assistance regarding the use and maintenance of the Model 200EH/EM NOx Analyzer or any other Teledyne Instruments product

can be obtained by:

Contacting Teledyne Instruments’ Customer Service Department at 800-324-5190

or

Via the internet at http://www.teledyne-api.com/inquiries.asp

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Teledyne API - Model 200EH/EM Operation Manual

Table of Contents

TABLE OF CONTENTS

 

1. M200EH/EM Documentation....................................................................................................................................................

1

1.1. Using This Manual............................................................................................................................................................

1

2. Specifications, Approvals and Warranty...................................................................................................................................

3

2.1. M200EH/EM Operating Specifications .............................................................................................................................

3

2.2. CE Mark Compliance .......................................................................................................................................................

4

2.3. Warranty...........................................................................................................................................................................

4

3. Getting Started .........................................................................................................................................................................

7

3.1. Unpacking and Initial Setup..............................................................................................................................................

7

3.1.1. M200EH/EM Layout..................................................................................................................................................

8

3.1.2. Electrical Connections ............................................................................................................................................

10

3.1.2.1. Power Connection...........................................................................................................................................

10

3.1.2.2. Analog Output Connections ............................................................................................................................

11

3.1.2.3. Connecting the Status Outputs .......................................................................................................................

12

3.1.2.4. Connecting the Control Inputs.........................................................................................................................

13

3.1.2.5. Connecting the Serial Ports ............................................................................................................................

14

3.1.2.6. Connecting to a LAN or the Internet................................................................................................................

14

3.1.2.7. Connecting to a Multidrop Network .................................................................................................................

14

3.1.3. Pneumatic Connections..........................................................................................................................................

15

3.1.3.1. Calibration Gases ...........................................................................................................................................

16

3.1.3.2. Pneumatic Connections to M200EH/EM Basic Configuration:........................................................................

18

3.1.3.3. Connections with Internal Valve Options Installed ..........................................................................................

19

3.2. Initial Operation ..............................................................................................................................................................

20

3.2.1. Startup ....................................................................................................................................................................

20

3.2.2. Warm-Up ................................................................................................................................................................

22

3.2.3. Warning Messages .................................................................................................................................................

22

3.2.4. Functional Check....................................................................................................................................................

24

3.3. Calibration ......................................................................................................................................................................

25

3.3.1. Basic NOx Calibration Procedure............................................................................................................................

25

3.3.2. Basic O2 Sensor Calibration Procedure..................................................................................................................

28

3.3.2.1. O2 Calibration Setup .......................................................................................................................................

28

3.3.2.2. O2 Calibration Method ....................................................................................................................................

28

3.3.3. Interferences for NOX Measurements .....................................................................................................................

31

4. Frequently Asked Questions & Glossary................................................................................................................................

33

4.1. Frequently Asked Questions ..........................................................................................................................................

33

4.2. Glossary .........................................................................................................................................................................

34

5. Optional Hardware and Software ...........................................................................................................................................

37

5.1. External Pumps (OPT 10) ..............................................................................................................................................

37

5.2. Rack Mount Kits (OPTs 20-23).......................................................................................................................................

37

5.3. Carrying Strap Handle (OPT 29) ....................................................................................................................................

38

5.4. Current Loop Analog Outputs (OPT 41) .........................................................................................................................

39

5.4.1. Converting Current Loop Analog Outputs to Standard Voltage Outputs.................................................................

39

5.5. Particulate Filter Kit (OPT 42A) ......................................................................................................................................

40

5.6. Ozone Supply Filter (OPT 49) ........................................................................................................................................

40

5.7. Calibration Valve Options ...............................................................................................................................................

40

5.7.1. Zero/Span Valves (OPT 50) ...................................................................................................................................

40

5.7.2. Second Range span Valve (OPT 52)......................................................................................................................

42

5.8. Oxygen Sensor (OPT 65) ...............................................................................................................................................

45

5.8.1. Theory of Operation................................................................................................................................................

45

5.8.1.1. Paramagnetic measurement of O2 ..................................................................................................................

45

5.8.1.2. Operation Within the M200EH/EM Analyzer ...................................................................................................

46

5.8.1.3. Pneumatic Operation of the O2 Sensor...........................................................................................................

46

5.8.2. Zero Air Scrubber (OPT 64B) .................................................................................................................................

48

5.8.3. Zero Air Scrubber Maintenance Kit (OPT 43) .........................................................................................................

48

5.8.4. M200EH/EM Expendables Kit (OPT 42).................................................................................................................

48

5.8.5. M200EH/EM Spare Parts Kit (OPT 43)...................................................................................................................

48

5.9. Communication Options .................................................................................................................................................

48

5.9.1. RS232 Modem Cables (OPTs 60 and 60A)............................................................................................................

48

5.9.2. RS-232 Multidrop (OPT 62) ....................................................................................................................................

49

5.9.3. Ethernet (OPT 63) ..................................................................................................................................................

49

5.10. Sample Gas Conditioners (OPTs 86 & 88)...................................................................................................................

50

 

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5.11. Alarm Relay Option (OPT 67).......................................................................................................................................

51

5.12. Special Software Features ...........................................................................................................................................

53

5.12.1. Maintenance Mode Switch....................................................................................................................................

53

5.12.2. Second Language Switch .....................................................................................................................................

53

5.12.3. Dilution Ratio Option.............................................................................................................................................

53

5.13. Additional Manual (OPT 70) .........................................................................................................................................

53

5.14. Extended Warranty (OPTs 92 & 93).............................................................................................................................

54

6. Operating Instructions ............................................................................................................................................................

55

6.1. Overview of Operating Modes ........................................................................................................................................

55

6.2. Sample Mode .................................................................................................................................................................

57

6.2.1. Test Functions ........................................................................................................................................................

57

6.2.2. Warning Messages .................................................................................................................................................

59

6.3. Calibration Mode ............................................................................................................................................................

60

6.3.1. Calibration Functions ..............................................................................................................................................

60

6.4. SETUP MODE................................................................................................................................................................

61

6.5. SETUP CFG: Viewing the Analyzer’s Configuration Information ...............................................................................

62

6.6. SETUP ACAL: Automatic Calibration.........................................................................................................................

62

6.7. SETUP DAS - Using the Data Acquisition System (iDAS) ........................................................................................

63

6.7.1. iDAS Structure........................................................................................................................................................

64

6.7.1.1. iDAS Channels................................................................................................................................................

64

6.7.1.2. iDAS Parameters ............................................................................................................................................

65

6.7.1.3. iDAS Triggering Events...................................................................................................................................

65

6.7.2. Default iDAS Channels ...........................................................................................................................................

66

6.7.2.1. Viewing iDAS Data and Settings.....................................................................................................................

68

6.7.2.2. Editing iDAS Data Channels ...........................................................................................................................

69

6.7.2.3. Trigger Events.................................................................................................................................................

70

6.7.2.4. Editing iDAS Parameters ................................................................................................................................

71

6.7.2.5. Sample Period and Report Period ..................................................................................................................

73

6.7.2.6. Number of Records.........................................................................................................................................

75

6.7.2.7. RS-232 Report Function .................................................................................................................................

76

6.7.2.8. Compact Report..............................................................................................................................................

76

6.7.2.9. Starting Date...................................................................................................................................................

76

6.7.2.10. Disabling/Enabling Data Channels................................................................................................................

77

6.7.2.11. HOLDOFF Feature .......................................................................................................................................

77

6.7.3. Remote iDAS Configuration....................................................................................................................................

78

6.8. SETUP RNGE: Range Units and Dilution Configuration............................................................................................

80

6.8.1. Range Units............................................................................................................................................................

80

6.8.2. Dilution Ratio ..........................................................................................................................................................

81

6.9. SETUP PASS: Password Feature .............................................................................................................................

82

6.10. SETUP CLK: Setting the Internal Time-of-Day Clock ..............................................................................................

84

6.11. SETUP MORE COMM: Setting Up the Analyser’s Communication Ports ...........................................................

86

6.11.1. Analyzer ID ...........................................................................................................................................................

86

6.11.2. COM Port Default Settings ...................................................................................................................................

87

6.11.3. RS-232 COM Port Cable Connections .................................................................................................................

87

6.11.4. RS-485 Configuration of COM2............................................................................................................................

89

6.11.5. DTE and DCE Communication .............................................................................................................................

90

6.11.6. Ethernet Card Configuration .................................................................................................................................

91

6.11.6.1. Ethernet Card COM2 Communication Modes and Baud Rate......................................................................

91

6.11.6.2. Configuring the Ethernet Interface Option using DHCP ................................................................................

91

6.11.6.3. Manually Configuring the Network IP Addresses ..........................................................................................

94

6.11.6.4. Changing the Analyzer’s HOSTNAME..........................................................................................................

96

6.11.7. Multidrop RS-232 Set Up......................................................................................................................................

97

6.11.8. COM Port Communication Modes ........................................................................................................................

99

6.11.9. COM Port Baud Rate..........................................................................................................................................

101

6.11.10. COM Port Testing .............................................................................................................................................

102

6.12. SETUP MORE VARS: Internal Variables (VARS) .............................................................................................

103

6.12.1. Setting the Gas Measurement Mode ..................................................................................................................

105

6.13. SETUP MORE DIAG: Diagnostics MENU ........................................................................................................

106

6.13.1. Accessing the Diagnostic Features.....................................................................................................................

107

6.13.2. Signal I/O............................................................................................................................................................

108

6.13.3. Analog Output Step Test ....................................................................................................................................

109

6.13.4. ANALOG OUTPUTS and Reporting Ranges......................................................................................................

110

6.13.4.1. Analog Output Signals Available on the M200EH/EM.................................................................................

110

6.13.4.2. Physical Range versus Analog Output Reporting Ranges..........................................................................

111

6.13.5. ANALOG I/O CONFIGURATION........................................................................................................................

113

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6.13.5.1. The Analog I/O Configuration Submenu. ....................................................................................................

113

6.13.5.2. Analog Output Signal Type and Range Selection.......................................................................................

115

6.13.5.3. Turning the Analog Output Over-Range Feature ON/OFF..........................................................................

116

6.13.5.4. Adding a Recorder Offset to an Analog Output...........................................................................................

117

6.13.5.5. Assigning an iDAS parameter to an Analog Output Channel......................................................................

118

Reporting Gas Concentrations via the M200EH/EM Analog Output Channels ........................................

118

6.13.5.6. Setting the Reporting Range Scale for an Analog Output...........................................................................

121

6.13.5.7. Setting Data Update Rate for an Analog Output .........................................................................................

123

6.13.5.8. Turning an Analog Output On or Off ...........................................................................................................

124

6.13.6. ANALOG OUTPUT CALIBRATION ....................................................................................................................

125

6.13.6.1. Automatic Analog Output Calibration ..........................................................................................................

126

6.13.6.2. Manual Calibration of Analog Output configured for Voltage Ranges.........................................................

127

6.13.6.3. Manual Calibration of Analog Outputs configured for Current Loop Ranges ..............................................

128

6.13.6.4. AIN Calibration............................................................................................................................................

131

6.13.7. OTHER DIAG MENU FUNCTIONS ....................................................................................................................

132

6.13.7.1. Display Sequence Configuration.................................................................................................................

132

6.13.7.2. Optic Test ...................................................................................................................................................

135

6.13.7.3. Electrical Test .............................................................................................................................................

136

6.13.7.4. Ozone Generator Override .........................................................................................................................

137

6.13.7.5. Flow Calibration ..........................................................................................................................................

138

6.14. SETUP – ALRM: Using the optional Gas Concentration Alarms (OPT 67) ................................................................

139

6.15. REMOTE OPERATION OF THE ANALYZER ............................................................................................................

140

6.15.1. Remote Operation Using the External Digital I/O ...............................................................................................

140

6.15.1.1. Status Outputs ............................................................................................................................................

140

6.15.1.2. Control Inputs..............................................................................................................................................

141

6.15.2. Remote Operation Using the External Serial I/O ................................................................................................

142

6.15.2.1. Terminal Operating Modes .........................................................................................................................

142

6.15.2.2. Help Commands in Terminal Mode.............................................................................................................

143

6.15.2.3. Command Syntax .......................................................................................................................................

143

6.15.2.4. Data Types..................................................................................................................................................

144

6.15.2.5. Status Reporting .........................................................................................................................................

145

6.15.2.6. Remote Access by Modem .........................................................................................................................

145

6.15.2.7. COM Port Password Security .....................................................................................................................

147

6.15.2.8. APICOM Remote Control Program .............................................................................................................

148

6.15.3. Additional Communications Documentation .......................................................................................................

148

6.15.4. Using the M200EH/EM with a Hessen Protocol Network....................................................................................

149

6.15.4.1. General Overview of Hessen Protocol ........................................................................................................

149

6.15.4.2. Hessen COMM Port Configuration..............................................................................................................

149

6.15.4.3. Selecting a Hessen Protocol Type ..............................................................................................................

150

6.15.4.4. Setting The Hessen Protocol Response Mode ...........................................................................................

151

6.15.4.5. Hessen Protocol Gas ID .............................................................................................................................

152

6.15.4.6. Setting Hessen Protocol Status Flags.........................................................................................................

153

6.15.4.7. Instrument ID Code.....................................................................................................................................

154

7. Calibration Procedures.........................................................................................................................................................

155

7.1. Calibration Preparations ...............................................................................................................................................

155

7.1.1. Required Equipment, Supplies, and Expendables................................................................................................

155

7.1.2. Zero Air.................................................................................................................................................................

155

7.1.3. Span Calibration Gas Standards & Traceability....................................................................................................

156

7.1.3.1. Traceability ...................................................................................................................................................

156

7.1.4. Data Recording Devices .......................................................................................................................................

157

7.1.5. NO2 Conversion Efficiency ...................................................................................................................................

157

7.1.5.1. Determining / Updating the NO2 Converter Efficiency...................................................................................

157

7.2. Manual Calibration .......................................................................................................................................................

160

7.3. Calibration Checks .......................................................................................................................................................

163

7.4. Manual Calibration with Zero/Span Valves...................................................................................................................

164

7.5. Calibration Checks with Zero/Span Valves...................................................................................................................

167

7.6. Calibration With Remote Contact Closures ..................................................................................................................

168

7.7. Automatic Calibration (AutoCal) ...................................................................................................................................

169

7.8. Calibration Quality Analysis..........................................................................................................................................

172

8. EPA Protocol Calibration......................................................................................................................................................

173

9. Instrument Maintenance.......................................................................................................................................................

175

9.1. Maintenance Schedule.................................................................................................................................................

175

9.2. Predictive Diagnostics ..................................................................................................................................................

177

9.3. Maintenance Procedures..............................................................................................................................................

177

9.3.1. Changing the Sample Particulate Filter ................................................................................................................

178

 

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9.3.2. Changing the O3 Dryer Particulate Filter...............................................................................................................

179

9.3.3. Maintaining the External Sample Pump................................................................................................................

180

9.3.3.1. Rebuilding the Pump.....................................................................................................................................

180

9.3.3.2. Changing the Inline Exhaust Scrubber..........................................................................................................

180

9.3.4. Changing the Pump and IZS Dust Filters .............................................................................................................

180

9.3.5. Changing the External Zero Air Scrubber .............................................................................................................

182

9.3.6. Changing the NO2 converter.................................................................................................................................

183

9.3.7. Cleaning the Reaction Cell ...................................................................................................................................

184

9.3.8. Changing Critical Flow Orifices.............................................................................................................................

185

9.3.9. Checking for Light Leaks ......................................................................................................................................

186

10. Theory of Operation ...........................................................................................................................................................

189

10.1. Measurement Principle...............................................................................................................................................

189

10.1.1. Chemiluminescence ...........................................................................................................................................

189

10.1.2. NOX and NO2 Determination ...............................................................................................................................

190

10.2. Chemiluminescence Detection ...................................................................................................................................

191

10.2.1. The Photo Multiplier Tube...................................................................................................................................

191

10.2.2. Optical Filter .......................................................................................................................................................

192

10.2.3. Auto Zero............................................................................................................................................................

192

10.2.4. Measurement Interferences................................................................................................................................

193

10.2.4.1. Direct Interference ......................................................................................................................................

193

10.2.4.2. Third Body Quenching ................................................................................................................................

193

10.2.4.3. Light Leaks..................................................................................................................................................

194

10.3. Pneumatic Operation..................................................................................................................................................

195

10.3.1. Pump and Exhaust Manifold...............................................................................................................................

195

10.3.2. Sample Gas Flow ...............................................................................................................................................

196

10.3.2.1. NO/NOx and AutoZero cycles .....................................................................................................................

196

10.3.3. Flow Rate Control - Critical Flow Orifices ...........................................................................................................

197

10.3.3.1. Critical Flow Orifice .....................................................................................................................................

199

10.3.4. Sample Particulate Filter.....................................................................................................................................

201

10.3.5. Ozone Gas Air Flow............................................................................................................................................

201

10.3.6. O3 Generator......................................................................................................................................................

202

10.3.7. Perma Pure® Dryer .............................................................................................................................................

203

10.3.8. Ozone Supply Air Filter.......................................................................................................................................

205

10.3.9. Ozone Scrubber .................................................................................................................................................

205

10.3.10. Pneumatic Sensors...........................................................................................................................................

206

10.3.10.1. Vacuum Manifold ......................................................................................................................................

206

10.3.10.2. Sample Pressure Sensor ..........................................................................................................................

206

10.3.10.3. Vacuum Pressure Sensor .........................................................................................................................

207

10.3.10.4. O3 Supply Air Flow Sensor........................................................................................................................

207

10.3.11. Dilution Manifold ...............................................................................................................................................

207

10.4. Electronic Operation...................................................................................................................................................

209

10.4.1. CPU ....................................................................................................................................................................

210

10.4.1.1. Disk On Chip...............................................................................................................................................

211

10.4.1.2. Flash Chip...................................................................................................................................................

211

10.4.2. Sensor Module, Reaction Cell ............................................................................................................................

211

10.4.2.1. Reaction Cell Heating Circuit ......................................................................................................................

211

10.4.3. Photo Multiplier Tube (PMT)...............................................................................................................................

212

10.4.4. PMT Cooling System. .........................................................................................................................................

213

10.4.4.1. TEC Control Board......................................................................................................................................

213

10.4.5. PMT Preamplifier ................................................................................................................................................

214

10.4.6. Pneumatic Sensor Board....................................................................................................................................

215

10.4.7. Relay Board........................................................................................................................................................

215

10.4.7.1. Relay PCA Location and Layout .................................................................................................................

215

10.4.7.2. Heater Control.............................................................................................................................................

215

10.4.7.3. Thermocouple Inputs and Configuration Jumper (JP5)...............................................................................

216

10.4.7.4. Valve Control ..............................................................................................................................................

217

10.4.8. Status LEDs & Watch Dog Circuitry....................................................................................................................

218

10.4.8.1. Watchdog Indicator (D1) .............................................................................................................................

218

10.4.9. Motherboard .......................................................................................................................................................

219

10.4.9.1. A to D Conversion.......................................................................................................................................

219

10.4.9.2. Sensor Inputs..............................................................................................................................................

219

10.4.9.3. Thermistor Interface....................................................................................................................................

220

10.4.10. Analog Outputs.................................................................................................................................................

220

10.4.11. External Digital I/O............................................................................................................................................

221

10.4.12. I2C Data Bus .....................................................................................................................................................

221

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10.4.13. Power-up Circuit ...............................................................................................................................................

221

10.5. Power Distribution &Circuit Breaker ...........................................................................................................................

222

10.6. Communications Interface..........................................................................................................................................

223

10.6.1. Front Panel Interface ..........................................................................................................................................

224

10.6.1.1. Analyzer Status LED’s ................................................................................................................................

224

10.6.1.2. Keyboard ....................................................................................................................................................

224

10.6.1.3. Display ........................................................................................................................................................

225

10.6.1.4. Keyboard/Display Interface Electronics ......................................................................................................

225

10.7. Software Operation ....................................................................................................................................................

227

10.7.1. Adaptive Filter.....................................................................................................................................................

228

10.7.2. Calibration - Slope and Offset.............................................................................................................................

228

10.7.3. Temperature/Pressure Compensation (TPC) .....................................................................................................

229

10.7.4. NO2 Converter Efficiency Compensation............................................................................................................

230

10.7.5. Internal Data Acquisition System (iDAS) ............................................................................................................

230

11. Troubleshooting & Repair ..................................................................................................................................................

231

11.1. General Troubleshooting ............................................................................................................................................

231

11.1.1. Warning Messages .............................................................................................................................................

232

11.1.2. Fault Diagnosis with Test Functions ...................................................................................................................

232

11.1.3. Using the Diagnostic Signal I/O Function ...........................................................................................................

233

11.1.4. Status LED’s.......................................................................................................................................................

235

11.1.4.1. Motherboard Status Indicator (Watchdog) ..................................................................................................

235

11.1.4.2. CPU Status Indicator ..................................................................................................................................

235

11.1.4.3. Relay Board and Status LEDs ....................................................................................................................

235

11.2. Gas Flow Problems ....................................................................................................................................................

238

11.2.1. M200EH Internal Gas Flow Diagrams ................................................................................................................

238

11.2.2. M200EM Internal Gas Flow Diagrams ................................................................................................................

241

11.2.3. Zero or Low Flow Problems................................................................................................................................

243

11.2.3.1. Sample Flow is Zero or Low........................................................................................................................

243

11.2.3.2. Ozone Flow is Zero or Low .........................................................................................................................

244

11.2.4. High Flow............................................................................................................................................................

245

11.2.5. Sample Flow is Zero or Low But Analyzer Reports Correct Flow .......................................................................

245

11.3. Calibration Problems ..................................................................................................................................................

246

11.3.1. Negative Concentrations ....................................................................................................................................

246

11.3.2. No Response......................................................................................................................................................

246

11.3.3. Unstable Zero and Span.....................................................................................................................................

247

11.3.4. Inability to Span - No SPAN Key ........................................................................................................................

247

11.3.5. Inability to Zero - No ZERO Key .........................................................................................................................

248

11.3.6. Non-Linear Response.........................................................................................................................................

248

11.3.7. Discrepancy Between Analog Output and Display .............................................................................................

249

11.3.8. Discrepancy between NO and NOX slopes.........................................................................................................

249

11.4. Other Performance Problems.....................................................................................................................................

249

11.4.1. Excessive noise..................................................................................................................................................

249

11.4.2. Slow Response...................................................................................................................................................

249

11.4.3. Auto-zero Warnings ............................................................................................................................................

250

11.5. Subsystem Checkout..................................................................................................................................................

251

11.5.1. Simple Vacuum Leak and Pump Check .............................................................................................................

251

11.5.2. Detailed Pressure Leak Check ...........................................................................................................................

251

11.5.3. Performing a Sample Flow Check ......................................................................................................................

252

11.5.4. AC Power Configuration .....................................................................................................................................

253

11.5.4.1. AC configuration – Internal Pump (JP7)......................................................................................................

254

11.5.4.2. AC Configuration – Standard Heaters (JP2) ...............................................................................................

255

11.5.4.3. AC Configuration –Heaters for Option Packages (JP6) ..............................................................................

256

11.5.5. DC Power Supply Test Points ............................................................................................................................

257

11.5.6. I2C Bus ...............................................................................................................................................................

257

11.5.7. Keyboard / Display Interface...............................................................................................................................

258

11.5.8. Genreal Relay Board Diagnostic ........................................................................................................................

258

11.5.9. Motherboard .......................................................................................................................................................

259

11.5.9.1. A/D functions...............................................................................................................................................

259

11.5.9.2. Analog Output Voltages ..............................................................................................................................

259

11.5.9.3. Status Outputs ............................................................................................................................................

260

11.5.9.4. Control Inputs..............................................................................................................................................

261

11.5.10. CPU ..................................................................................................................................................................

261

11.5.11. RS-232 Communication....................................................................................................................................

262

11.5.11.1. General RS-232 Troubleshooting .............................................................................................................

262

11.5.11.2. Modem or Terminal Operation ..................................................................................................................

262

 

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11.5.12. PMT Sensor......................................................................................................................................................

263

11.5.13. PMT Preamplifier Board ...................................................................................................................................

263

11.5.14. High Voltage Power Supply ..............................................................................................................................

263

11.5.15. Pneumatic Sensor Assembly............................................................................................................................

264

11.5.15.1. Reaction Cell Pressure .............................................................................................................................

264

11.5.15.2. Sample Pressure ......................................................................................................................................

264

11.5.15.3. Ozone Flow...............................................................................................................................................

265

11.5.16. NO2 Converter ..................................................................................................................................................

265

11.5.17. O3 Generator ....................................................................................................................................................

266

11.5.18. Box Temperature..............................................................................................................................................

266

11.5.19. PMT Temperature.............................................................................................................................................

266

11.6. Repair Procedures .....................................................................................................................................................

267

11.6.1. Disk-on-Chip Replacement.................................................................................................................................

267

11.6.2. Flash Chip Replacement or Upgrade..................................................................................................................

268

11.6.3. O3 Generator Replacement ................................................................................................................................

268

11.6.4. Sample and Ozone Dryer Replacement .............................................................................................................

269

11.6.5. PMT Sensor Hardware Calibration .....................................................................................................................

270

11.6.6. Replacing the PMT, HVPS or TEC .....................................................................................................................

271

11.7. Removing / Replacing the Relay PCA from the Instrument ........................................................................................

274

11.8. Technical Assistance..................................................................................................................................................

275

12. A Primer on Electro-Static Discharge.................................................................................................................................

277

12.1. How Static Charges are Created................................................................................................................................

277

12.2. How Electro-Static Charges Cause Damage..............................................................................................................

278

12.3. Common Myths About ESD Damage .........................................................................................................................

279

12.4. Basic Principles of Static Control................................................................................................................................

279

12.4.1. General Rules.....................................................................................................................................................

280

12.4.2. Basic anti-ESD Procedures for Analyzer Repair and Maintenance ....................................................................

281

12.4.2.1. Working at the Instrument Rack..................................................................................................................

281

12.4.2.2. Working at an Anti-ESD Work Bench..........................................................................................................

281

12.4.2.3. Transferring Components from Rack to Bench and Back ...........................................................................

282

12.4.2.4. Opening Shipments from Teledyne Instruments Customer Service............................................................

282

12.4.2.5. Packing Components for Return to Teledyne Instruments Customer Service. ...........................................

283

LIST OF FIGURES

 

Figure 3-1:

M200EH/EM Layout.......................................................................................................................

8

Figure 3-2:

M200EH/EM Rear Panel Layout....................................................................................................

9

Figure 3-3:

M200EH/EM Front Panel Layout ...................................................................................................

9

Figure 3-4:

Analog Output Connector ............................................................................................................

11

Figure 3-5:

Status Output Connector .............................................................................................................

12

Figure 3-6:

Control Input Connector...............................................................................................................

13

Figure 3-7:

M200EH Internal Pneumatic Block Diagram - Standard Configuration.......................................

15

Figure 3-8:

M200EM Internal Pneumatic Block Diagram - Standard Configuration ......................................

16

Figure 3-9:

Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator.............................

18

Figure 3-10:

Pneumatic Connections–Basic Configuration–Using Bottled Span Gas.....................................

18

Figure 3-11:

Pneumatic Connections–With Zero/Span Valve Option (50) ......................................................

19

Figure 3-12:

Pneumatic Connections–With 2-Span point Option (52) –Using Bottled Span Gas ...................

20

Figure 3-13:

Front Panel Display During Startup Sequence............................................................................

21

Figure 3-14:

O2 Sensor Calibration Set Up ......................................................................................................

28

Figure 5-1:

M200EH/EM with Carrying Strap Handle and Rack Mount Brackets..........................................

38

Figure 5-2:

Current Loop Option Installed on the Motherboard .....................................................................

39

Figure 5-3:

M200EH – Internal Pneumatics with Zero-Span Valve Option 50...............................................

41

Figure 5-4:

M200EM – Internal Pneumatics with Zero-Span Valve Option 50 ..............................................

41

Figure 5-5:

M200EH – Internal Pneumatics with Second Span Point Valve Option 52.................................

44

Figure 5-6:

M200EM – Internal Pneumatics with Second Span Point Valve Option 52 ................................

45

Figure 5-7:

Oxygen Sensor - Principle of Operation ......................................................................................

46

Figure 5-8:

M200EH – Internal Pneumatics with O2 Sensor Option 65 .........................................................

47

Figure 5-9:

M200EM – Internal Pneumatics with O2 Sensor Option 65.........................................................

47

Figure 5-10:

M200EH/EM Multidrop Card........................................................................................................

49

viii

 

 

 

04521C (DCN5731)

Teledyne API - Model 200EH/EM Operation Manual

List of Figures

 

Figure 5-11:

M200EH/EM Ethernet Card .........................................................................................................

 

50

Figure 5-12:

M200EH/EM Rear Panel with Ethernet Installed.........................................................................

50

Figure 5-13:

Alarm Relay Output Pin Assignments..........................................................................................

 

52

Figure 6-6-1:

Front Panel Display......................................................................................................................

 

55

Figure 6-6-2:

Viewing M200EH/EM TEST Functions........................................................................................

 

58

Figure 6-6-3:

Viewing and Clearing M200EH/EM WARNING Messages .........................................................

59

Figure 6-6-4:

APICOM Graphical User Interface for Configuring the iDAS ......................................................

78

Figure 6-6-5:

iDAS Configuration Through a Terminal Emulation Program......................................................

79

Figure 6-6-6:

Back Panel connector Pin-Outs for COM1 & COM2 in RS-232 mode........................................

87

Figure 6-6-7:

CPU connector Pin-Outs for COM1 & COM2 in RS-232 mode...................................................

88

Figure 6-6-8:

CPU card Locations of RS-232/486 Switches, Connectors and Jumpers...................................

89

Figure 6-6-9:

Back Panel connector Pin-Outs for COM2 in RS-485 mode.......................................................

90

Figure 6-6-10:

CPU connector Pin-Outs for COM2 in RS-485 mode..................................................................

90

Figure 6-6-11:

Location of JP2 on RS232-Multidrop PCA

(option 62) ...............................................................

97

Figure 6-6-12:

RS232-Multidrop PCA Host/Analyzer Interconnect Diagram ......................................................

98

Figure 6-6-13:

Analog Output Connector Key ..................................................................................................

 

110

Figure 6-6-14:

Setup for Calibrating Analog Outputs .......................................................................................

 

127

Figure 6-6-15:

Setup for Calibrating Current Outputs ......................................................................................

 

129

Figure 6-6-16:

Alternative Setup for Calibrating Current Outputs ....................................................................

129

Figure 6-6-17:

Status Output ConnectorTable 6-29: Status Output Pin Assignments.....................................

140

Table 6-29:

Status Output Pin Assignments ................................................................................................

 

141

Figure 6-6-18:

Control Inputs with local 5 V power supply...............................................................................

 

142

Figure 6-6-19:

Control Inputs with external 5 V power supply .........................................................................

142

Figure 6-6-20:

APICOM Remote Control Program Interface ...........................................................................

148

Figure 7-1:

Gas Supply Setup for Determination of NO2 Conversion Efficiency.........................................

157

Figure 7-2:

Pneumatic Connections–With Zero/Span Valve Option (50) ...................................................

160

Figure 7-3:

Pneumatic Connections–With 2-Span point Option (52) –Using Bottled Span Gas ................

160

Figure7-4:

Pneumatic Connections–With Zero/Span Valve Option (50) ...................................................

164

Figure 9-1:

Sample Particulate Filter Assembly..........................................................................................

 

178

Figure

9-2:

Particle Filter on O3 Supply Air Dryer .......................................................................................

 

179

Figure 9-3:

Zero Air Scrubber Assembly.....................................................................................................

 

182

Figure 9-4:

NO2 Converter Assembly..........................................................................................................

 

183

Figure

9-5:

Reaction Cell Assembly............................................................................................................

 

184

Figure

9-6:

Critical Flow Orifice Assembly ..................................................................................................

 

186

Figure 10-10-1:

M200EH/EM Sensitivity Spectrum............................................................................................

 

190

Figure 10-10-2:

NO2 Conversion Principle .........................................................................................................

 

191

Figure 10-10-3:

Reaction Cell with PMT Tube ...................................................................................................

 

192

Figure 10-10-4:

Reaction Cell During the AutoZero Cycle.................................................................................

 

193

Figure 10-10-5:

External Pump Pack .................................................................................................................

 

195

Figure 10-10-6:

Location of Gas Flow Control Assemblies for M200EH............................................................

197

Figure 10-10-7:

Location of Gas Flow Control Assemblies for M200EM ...........................................................

198

Figure 10-10-8:

Location of Gas Flow Control Assemblies for M200EH with O2 sensor Option 65 ..................

198

Figure 10-10-9:

Location of Gas Flow Control Assemblies for M200EH with Second Span Point Option 52 ...

199

Figure 10-10-10:

Flow Control Assembly & Critical Flow Orifice .........................................................................

200

Figure 10-10-11:

Ozone Generator Principle .......................................................................................................

 

202

Figure 10-10-12:

Semi-Permeable Membrane Drying Process ...........................................................................

203

Figure 10-10-13:

M200EH/EM Perma Pure® Dryer..............................................................................................

 

204

Figure 10-10-14:

Vacuum Manifold ......................................................................................................................

 

206

Figure 10-10-15:

Dilution Manifold .......................................................................................................................

 

208

Figure 10-10-16:

M200EH/EM Electronic Block Diagram ....................................................................................

 

209

Figure 10-10-17:

M200EH/EM CPU Board Annotated.........................................................................................

 

210

Figure 10-10-18:

PMT Housing Assembly ...........................................................................................................

 

212

Figure 10-10-19:

Basic PMT Design ....................................................................................................................

 

212

Figure 10-10-20:

PMT Cooling System ................................................................................................................

 

213

Figure 10-10-21:

PMT Preamp Block Diagram ....................................................................................................

 

214

Figure 10-10-22:

Heater Control Loop Block Diagram.........................................................................................

 

215

Figure 10-10-23:

Thermocouple Configuration Jumper (JP5) Pin-Outs...............................................................

216

Figure 10-10-24:

Status LED Locations – Relay PCA.........................................................................................

 

218

ix

04521C (DCN5731)

Figure 10-10-25: Power Distribution Block Diagram ...........................................................................................

222

Figure 10-10-26: Interface Block Diagram ...........................................................................................................

223

Figure 10-10-27: M200EH/EM Front Panel Layout ..............................................................................................

224

Figure 10-10-28: Keyboard and Display Interface Block Diagram .......................................................................

225

Figure 10-10-29: Schematic of Basic Software Operation ...................................................................................

227

Figure 11-1:

Viewing and Clearing Warning Messages................................................................................

232

Figure 11-2:

Switching Signal I/O Functions .................................................................................................

234

Figure 11-3:

Motherboard Watchdog Status Indicator ..................................................................................

235

Figure 11-4:

Relay Board PCA......................................................................................................................

236

Figure 11-5:

M200EH – Basic Internal Gas Flow..........................................................................................

238

Figure 11-6:

M200EH – Internal Gas Flow With OPT 50..............................................................................

239

Figure 11-7:

M200EH – Internal Gas Flow With OPT 52..............................................................................

239

Figure 11-8:

M200EH – Internal Gas Flow With OPT 65..............................................................................

240

Figure 11-9:

M200EH – Internal Gas Flow With OPT 50 + OPT 65 .............................................................

240

Figure 11-10:

M200EM – Basic Internal Gas Flow .........................................................................................

241

Figure 11-11:

M200EM – Internal Gas Flow With OPT 50 .............................................................................

241

Figure 11-12:

M200EM – Internal Gas Flow With OPT 52 .............................................................................

242

Figure 11-13:

M200EM – Internal Gas Flow With OPT 65 .............................................................................

242

Figure 11-14:

M200EM – Internal Gas Flow With OPT 50 + OPT 65.............................................................

243

Figure 11-15:

Location of AC power Configuration Jumpers ..........................................................................

253

Figure 11-16:

Pump AC Power Jumpers (JP7)...............................................................................................

254

Figure 11-17:

Typical Set Up of AC Heater Jumper Set (JP2) .......................................................................

255

Figure 11-18:

Typical Set Up of AC Heater Jumper Set (JP2) .......................................................................

256

Figure 11-19:

Typical Set Up of Status Output Test .......................................................................................

260

Figure 11-20:

Pressure / Flow Sensor Assembly............................................................................................

264

Figure 11-22:

Pre-Amplifier Board Layout.......................................................................................................

270

Figure 11-22:

M200EH/EM Sensor Assembly ................................................................................................

272

Figure 11-23:

Relay PCA with AC Relay Retainer In Place............................................................................

274

Figure 11-24:

Relay PCA Mounting Screw Locations....................................................................................

274

Figure 12-1: Triboelectric Charging.......................................................................................................................

277

Figure 12-2: Basic anti-ESD Work Station ............................................................................................................

280

LIST OF TABLES

 

 

Table 2-1:

Model 200EH/EM Basic Unit Specifications ..................................................................................

 

3

Table 3-1:

Analog Output Data Type Default Settings..................................................................................

 

11

Table 3-2:

Analog Output Pin-Outs...............................................................................................................

 

11

Table 3-3:

Status Output Signals ..................................................................................................................

 

12

Table 3-4:

Control Input Signals ...................................................................................................................

 

13

Table 3-5:

Inlet / Outlet Connector Nomenclature ........................................................................................

 

15

Table 3-6:

NIST-SRM's Available for Traceability of NOx

Calibration Gases

................................................17

Table 3-7:

Front Panel Display During System Warm-Up ............................................................................

22

Table 3-8:

Possible Warning Messages at Start-Up.....................................................................................

 

23

Table 5-1:

Zero/Span Valve States...............................................................................................................

 

42

Table 5-2:

Two-Point Span Valve Operating States .....................................................................................

 

43

Table 5-3:

Contents of Zero Air Scrubber Maintenance Kit ..........................................................................

48

Table 5-4:

Dryer and NH3 Removal Options.................................................................................................

 

51

Table 5-5:

Alarm Relay Output Assignments................................................................................................

 

51

Table 5-6

Concentration Alarm Relay Output Operation .............................................................................

 

52

Table 6-1:

Analyzer Operating modes ..........................................................................................................

 

56

Table 6-2:

Test Functions Defined................................................................................................................

 

57

Table 6-3:

List of Warning Messages Revision F.0 ......................................................................................

 

59

Table 6-4:

Primary Setup Mode Features and Functions .............................................................................

 

61

Table 6-5:

Secondary Setup Mode Features and Functions ........................................................................

61

x

 

 

 

 

 

 

04521C (DCN5731)

Teledyne API - Model 200EH/EM Operation Manual

List of Tables

Table 6-6:

Front Panel LED Status Indicators for iDAS................................................................................

63

Table 6-7:

iDAS Data Channel Properties ....................................................................................................

64

Table 6-8:

iDAS Data Parameter Functions..................................................................................................

65

Table 6-9:

M200EH/EM Default iDAS Configuration ....................................................................................

67

Table 6-10:

Password Levels..........................................................................................................................

82

Table 6-11:

Ethernet Status Indicators ...........................................................................................................

91

Table 6-12:

LAN/Internet Configuration Properties.........................................................................................

92

Table 6-13:

Internet Configuration Keypad Functions ....................................................................................

96

Table 6-14:

COMM Port Communication modes ............................................................................................

99

Table 6-15:

Variable Names (VARS) ...........................................................................................................

103

Table 6-16:

M200EH/EM Diagnostic (DIAG) Functions...............................................................................

106

Table 6-17:

Analog Output Voltage Ranges with Over-Range Active .........................................................

110

Table 6-18:

Analog Output Pin Assignments ...............................................................................................

110

Table 6-19:

Analog Output Current Loop Range .........................................................................................

111

Table 6-20:

Example of Analog Output configuration for M200EH/EM .......................................................

111

Table 6-21:

DIAG - Analog I/O Functions ....................................................................................................

113

Table 6-22:

Analog Output Data Type Default Settings...............................................................................

118

Table 6-23:

Analog Output iDAS Parameters Related to Gas Concentration Data.....................................

119

Table 6-24:

Voltage Tolerances for Analog Output Calibration ...................................................................

127

Table 6-25:

Current Loop Output Calibration with Resistor .........................................................................

130

Table 6-26:

M200EH/EM Available Concentration Display Values .............................................................

132

Table 6-27:

M200EH/EM Concentration Display Default Values.................................................................

133

Table 6-28:

Concentration Alarm Default Settings.......................................................................................

139

Table 6-30:

Control Input Pin Assignments .................................................................................................

141

Table 6-31:

Terminal Mode Software Commands .......................................................................................

143

Table 6-32:

Command Types.......................................................................................................................

143

Table 6-33:

Serial Interface Documents ......................................................................................................

148

Table 6-34:

RS-232 Communication Parameters for Hessen Protocol .......................................................

149

Table 6-28:

M200EH/EM Hessen Protocol Response Modes.....................................................................

151

Table 6-35:

M200EH/EM Hessen GAS ID List ............................................................................................

152

Table 6-36:

Default Hessen Status Bit Assignments ...................................................................................

153

Table 7-1:

NIST-SRM's Available for Traceability of NOx Calibration Gases .............................................

156

Table 7-2:

AutoCal Modes .........................................................................................................................

169

Table 7-3:

AutoCal Attribute Setup Parameters.........................................................................................

169

Table 7-4:

Example Auto-Cal Sequence....................................................................................................

170

Table 7-5:

Calibration Data Quality Evaluation ..........................................................................................

172

Table 9-1:

M200EH/EM Preventive Maintenance Schedule......................................................................

176

Table 9-2:

Predictive Uses for Test Functions ...........................................................................................

177

Table 10-1:

List of Interferents .....................................................................................................................

194

Table 10-2:

M200EH/EM Valve Cycle Phases ............................................................................................

196

Table 10-3:

M200EH/EM Critical Flow Orifice Diameters and Gas Flow Rates ..........................................

200

Table 10-4:

Thermocouple Configuration Jumper (JP5) Pin-Outs...............................................................

216

Table 10-5:

Typical Thermocouple Settings For M200E Series Analyzers .................................................

217

Table 10-6:

Front Panel Status LED’s .........................................................................................................

224

Table 11-1:

Test Functions - Possible Causes for Out-Of-Range Values ...................................................

233

Table 11-2:

Relay Board Status LEDs .........................................................................................................

237

Table 11-3:

AC Power Configuration for Internal Pumps (JP7) ...................................................................

254

Table 11-4:

Power Configuration for Standard AC Heaters (JP2) ...............................................................

255

Table 11-5:

Power Configuration for Optional AC Heaters (JP6) ................................................................

256

Table 11-6:

DC Power Test Point and Wiring Color Code...........................................................................

257

Table 11-7:

DC Power Supply Acceptable Levels .......................................................................................

257

Table 11-8:

Relay Board Control Devices....................................................................................................

258

Table 11-9:

Analog Output Test Function - Nominal Values .......................................................................

259

Table 11-10:

Status Outputs Pin Assignments .............................................................................................

260

Table 11-11:

Example of HVPS Power Supply Outputs ................................................................................

263

Table 12-1:

Static Generation Voltages for Typical Activities ......................................................................

277

Table 12-2:

Sensitivity of Electronic Devices to Damage by ESD ...............................................................

278

xi

04521C (DCN5731)

LIST OF APPENDICES

APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION

APPENDIX A-1: M200EH/EM Software Menu Trees, Revision F.0

APPENDIX A-2: Setup Variables For Serial I/O, Revision F.0

APPENDIX A-3: Warnings and Test Functions, Revision F.0

APPENDIX A-4: M200EH/EM Signal I/O Definitions, Revision F.0

APPENDIX A-5: M200EH/EM iDAS Functions, Revision F.0

APPENDIX A-6: Terminal Command Designators, Revision F.0

APPENDIX B - M200EH/EM SPARE PARTS LIST

APPENDIX C - REPAIR QUESTIONNAIRE - M200EH/EM

APPENDIX D - ELECTRONIC SCHEMATICS

xii

04521C (DCN5731)

Teledyne API - Model 200EH/EM Operation Manual

M200EH/EM Documentation

1. M200EH/EM DOCUMENTATION

Thank you for purchasing the Model 200EH/EM Nitrogen Oxides Analyzer!

The documentation (part number 04521) for this instrument is available in several different formats:

Printed format, or;

Electronic format on a CD-ROM.

The electronic manual is in Adobe® Systems Inc. “Portable Document Format” (PDF). The Adobe® Acrobat Reader® software, which is necessary to view these files, can be downloaded for free from the internet at http://www.adobe.com/.

The electronic version of the manual has many advantages:

Keyword and phrase search feature

Figures, tables and internet addresses are linked so that clicking on the item will display the associated feature or open the website.

A list of chapters and sections as well as thumbnails of each page are displayed to the left of the text.

Entries in the table of contents are linked to the corresponding locations in the manual.

Ability to print sections (or all) of the manual

Additional documentation for the Model 200EH/EM Nitrogen Oxides Analyzer is available from Teledyne Instruments’ website at http://www.teledyne-api.com/manuals/

APICOM software manual, part number 03945

Multi-drop manual, part number 02179

DAS manual, part number 02837.

1.1. USING THIS MANUAL

This manual has the following data structures:

1.0 Table of Contents:

Outlines the contents of the manual in the order the information is presented. This is a good overview of the topics covered in the manual. There is also a list of appendices, figures and tables. In the electronic version of the manual, clicking on a any of these table entries automatically views that section.

2.0 Specifications and Warranty

A list of the analyzer’s performance specifications, a description of the conditions and configuration under which EPA equivalency was approved and Teledyne Instruments’ warranty statement.

3.0 Getting Started

Concise instructions for setting up, installing and running your analyzer for the first time.

4.0 FAQ & Glossary:

Answers to the most frequently asked questions about operating the analyzer and a glossary of acronyms and technical terms.

5.0 Optional Hardware & Software

A description of optional equipment to add functionality to your analyzer.

1

04521C (DCN5731)

M200EH/EM Documentation

Teledyne API - Model 200EH/EM Operation Manual

6.0 Operation Instructions

Step by step instructions for operating the analyzer.

7.0 Calibration Procedures

General information and step by step instructions for calibrating your analyzer.

8.0 EPA Protocol Calibration

Because there is no single, standard method for EPA equivalency in application where high concentrations of NOx are measured, no specific EPA calibration/validation method is included in this manual.

9.0 Instrument Maintenance

Description of preventative maintenance procedures that should be regularly performed on you instrument to assure good operating condition. This includes information on using the iDAS to predict possible component failures before they happen.

10.0 Theory of Operation

An in-depth look at the various principals by which your analyzer operates as well as a description of how the various electronic, mechanical and pneumatic components of the instrument work and interact with each other. A close reading of this section is invaluable for understanding the instrument’s operation.

11.0 Troubleshooting & Repair

This section includes pointers and instructions for diagnosing problems with the instrument, such as excessive noise or drift, as well as instructions on performing repairs of the instrument’s major subsystems.

12.0 Electro-static Discharge Primer

This section describes how static electricity occurs; why it is a significant concern and; how to avoid it and avoid allowing ESD to affect the reliable and accurate operation of your analyzer.

Appendices

For easier access and better updating, some information has been separated out of the manual and placed in a series of appendices at the end of this manual. These include version-specific software menu trees, warning messages, definitions of iDAS & serial I/O variables as well as spare part listings, repair questionnaire, interconnect drawing, detailed pneumatic and electronic schematics.

NOTE

Throughout this manual, words printed in capital, bold letters, such as SETUP or ENTR represent messages as they appear on the analyzer’s front panel display.

NOTE

The flowcharts in this manual contain typical representations of the analyzer’s display during the various operations being described. These representations are not intended to be exact and may differ slightly from the actual display of your instrument.

USER NOTES:

2

04521C (DCN5731)

Teledyne API - Model 200EH/EM Operation Manual

Specifications, Approvals and Warranty

2. SPECIFICATIONS, APPROVALS AND WARRANTY

2.1. M200EH/EM OPERATING SPECIFICATIONS

 

Table 2-1: Model 200EH/EM Basic Unit Specifications

 

 

 

Min/Max Range

 

200EH: Min: 0-5 ppm; Max: 0-5000 ppm

(Physical Analog Output)

 

200EM: Min: 0-1 ppm; Max: 0-200 ppm

Measurement Units

 

ppm, mg/m3 (user selectable)

Zero Noise

 

<20 ppb (RMS)

 

 

 

Span Noise

 

<0.2% of reading above 20 ppm

 

 

 

Lower Detectable Limit

 

40 ppb (2x noise as per USEPA)

 

 

 

Zero Drift (24 hours)

 

<20 ppb (at constant temperature and voltage.)

Zero Drift (7 days)

 

<20 ppb (at constant temperature and voltage.)

Span Drift (7 Days)

 

<1% of reading (at constant temperature and voltage.)

 

 

 

Linearity

 

1% of full scale

 

 

 

Precision

 

0.5% of reading

 

 

 

Lag Time

 

20 s

Rise/Fall Time

 

95% in <60 s (~10 s in NO only or NOX only modes)

 

 

200EH: -40 cm³/min sample gas through NO2 converter & sensor module

 

 

-250 cm3/min ± 10% though bypass manifold;

Gas Flow Rates

 

-290 cm³/min total flow

 

200EM: -250 cm³/min sample gas through NO2 converter & sensor module

 

 

 

 

O2 Sensor option adds 80 cm³/min to total flow though M200EH/EM when installed;

Temperature Range

 

5 - 40 C operating range

 

 

 

Humidity Range

 

0-95% RH non-condensing

 

 

 

Dimensions H x W x D

 

18 cm x 43 cm x 61 cm (7" x 17" x 23.6")

 

 

 

Weight, Analyzer

 

18 kg (40 lbs) without options

Weight, Ext Pump Pack

 

7 kg (16 lbs)

 

 

 

 

 

100 V, 50/60 Hz (3.25A);

AC Power Rating

 

115 V, 60 Hz (3.0 A);

 

 

220 - 240 V, 50/60 Hz (2.5 A)

Power, Ext Pump

 

100 V, 50/60 Hz (3.25A); 115 V, 60 Hz (3.0 A);

 

220 - 240 V, 50/60 Hz (2.5 A)

 

 

Environmental

 

Installation category (over-voltage category) II; Pollution degree 2

 

 

 

Analog Outputs

 

4 user configurable outputs

 

 

 

 

 

All Outputs: 0.1 V, 1 V, 5 V or 10 V

Analog Output Ranges

 

Three outputs convertible to 4-20 mA isolated current loop.

 

 

All Ranges with 5% under/over-range

Analog Output Resolution

 

1 part in 4096 of selected full-scale voltage (12 bit)

 

 

 

Status Outputs

 

8 Status outputs from opto-isolators, 7 defined, 1 spare

Control Inputs

 

6 Control inputs, 4 defined, 2 spare

 

 

 

Alarm outputs

 

2 relay alarms outputs (Optional equipment) with user settable alarm limits

 

- 1 Form C: SPDT; 3 Amp @ 125 VAC

 

 

Serial I/O

 

1x RS-232; 1x RS-485 or RS-232 (configurable)

 

Communication speed: 300 - 115200 baud (user selectable)

 

 

Certifications

 

CE: EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A,

 

ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A.

 

 

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2.2. CE MARK COMPLIANCE

Emissions Compliance

The Teledyne-Advanced Pollution Instrumentation Nitrogen Oxides Analyzers M200EH/EM, M200EH/EMH and M200EH/EMM were tested and found to be fully compliant with:

EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A.

Tested on January 02-06, 2003 at CKC Laboratories, Inc., Report Number CE03-005.

Safety Compliance

The Teledyne-Advanced Pollution Instrumentation Nitrogen Oxides Analyzers M200EH/EM, M200EH/EMH and M200EH/EMM were tested and found to be fully compliant with:

IEC 61010-1:90 + A1:92 + A2:95,

Tested on January 27-20, 2003.

2.3. WARRANTY

Warranty Policy (02024D)

Prior to shipment, T-API equipment is thoroughly inspected and tested. Should equipment failure occur, T-API assures its customers that prompt service and support will be available.

COVERAGE

After the warranty period and throughout the equipment lifetime, T-API stands ready to provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in the industry. All maintenance and the first level of field troubleshooting is to be performed by the customer.

NON-API MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by T-API is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturers warranty.

GENERAL

During the warranty period, T-API warrants each Product manufactured by T-API to be free from defects in material and workmanship under normal use and service. Expendable parts are excluded.

If a Product fails to conform to its specifications within the warranty period, API shall correct such defect by, in API's discretion, repairing or replacing such defective Product or refunding the purchase price of such Product.

The warranties set forth in this section shall be of no force or effect with respect to any Product: (i) that has been altered or subjected to misuse, negligence or accident, or (ii) that has been used in any manner other than in accordance with the instruction provided by T-API, or (iii) not properly maintained.

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THE WARRANTIES SET FORTH IN THIS SECTION AND THE REMEDIES THEREFORE ARE EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY, WHETHER EXPRESSED OR IMPLIED. THE REMEDIES SET FORTH IN THIS SECTION ARE THE EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONTAINED HEREIN. API SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR RELATED TO THIS AGREEMENT OF T-API'S PERFORMANCE HEREUNDER, WHETHER FOR BREACH OF WARRANTY OR OTHERWISE

Terms and Conditions

All units or components returned to Teledyne Instruments should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.

USER NOTES:

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3. GETTING STARTED

3.1. UNPACKING AND INITIAL SETUP

CAUTION

THE M200EH/EM WEIGHS ABOUT 17 KG (40 POUNDS) WITHOUT OPTIONS

INSTALLED. TO AVOID PERSONAL INJURY, WE RECOMMEND TO USE TWO

PERSONS TO LIFT AND CARRY THE ANALYZER.

1.Inspect the received packages for external shipping damage. If damaged, please advise the shipper first, then Teledyne Instruments.

2.Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory. This record, titled Final Test and Validation Data Sheet (P/N 04413) is an important quality assurance and calibration record for this instrument. It should be placed in the quality records file for this instrument.

3.Carefully remove the top cover of the analyzer and check for internal shipping damage.

Remove the set-screw located in the top, center of the Front panel.

Remove the 2 screws fastening the top cover to the unit (one per side towards the rear).

Slide the cover backwards until it clears the analyzer’s front bezel.

Lift the cover straight up.

NOTE

Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.

See Chapter 12 for more information on preventing ESD damage.

CAUTION

NEVER DISCONNECT ELECTRONIC CIRCUIT BOARDS, WIRING HARNESSES OR ELECTRONIC SUBASSEMBLIES WHILE THE UNIT IS UNDER POWER.

4.Inspect the interior of the instrument to make sure all circuit boards and other components are in good shape and properly seated.

5.Check the connectors of the various internal wiring harnesses and pneumatic hoses to make sure they are firmly and properly seated.

6.Verify that all of the optional hardware ordered with the unit has been installed. These are checked on the paperwork (Form 04490) accompanying the analyzer.

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VENTILATION CLEARANCE: Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance.

AREA

MINIMUM REQUIRED CLEARANCE

Back of the instrument

10 cm / 4 inches

Sides of the instrument

2.5 cm / 1 inch

Above and below the instrument.

2.5 cm / 1 inch

 

 

Various rack mount kits are available for this analyzer. See Chapter 5 of this manual for more information.

3.1.1. M200EH/EM LAYOUT

Figure 3-1 shows a top-down view of the analyzer. The shown configuration includes the Ethernet board, IZS option, zero-air scrubber and an additional sample dryer. See Chapter 5 for optional equipment. Figure 3-2 shows the rear panel configuration with optional zero-air scrubber mounted to it and two optional fittings for the IZS option. Figure 3-3, finally shows the front panel layout of the analyzer.

Figure 3-1: M200EH/EM Layout

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Getting Started

ALARM OUT

AL1 AL2 AL3 AL4

NO C NC NO C NC NO C

NC

Figure 3-2: M200EH/EM Rear Panel Layout

Figure 3-3: M200EH/EM Front Panel Layout

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3.1.2. ELECTRICAL CONNECTIONS

Refer to Figure 3-2 for the location of the rear panel electrical and pneumatic connections.

3.1.2.1. Power Connection

Attach the power cord to the analyzer and plug it into a power outlet capable of carrying at least 10 A current at your AC voltage and that it is equipped with a functioning earth ground.

CAUTION

CHECK THE VOLTAGE AND FREQUENCY LABEL ON THE REAR PANEL OF THE INSTRUMENT (SEE FIGURE 3-2 FOR COMPATIBILITY WITH THE LOCAL POWER BEFORE PLUGGING THE M200EH/EM INTO LINE POWER.

Do not plug in the power cord if the voltage or frequency is incorrect.

CAUTION

POWER CONNECTION MUST HAVE FUNCTIONING GROUND

CONNECTION.

DO NOT DEFEAT THE GROUND WIRE ON POWER PLUG.

TURN OFF ANALYZER POWER BEFORE DISCONNECTING OR

CONNECTING ELECTRICAL SUBASSEMBLIES.

DO NOT OPERATE WITH COVER OFF.

The M200EH/EM analyzer can be configured for both 100-130 V and 210-240 V at either 50 or 60 Hz., To avoid damage to your analyzer, make sure that the AC power voltage matches the voltage indicated on the rear panel serial number label and that the frequency is between 47 and 63 Hz.

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3.1.2.2. Analog Output Connections

The M200H/EM is equipped with four analog output channels accessible through a connector on the back panel of the instrument. Each of these outputs may be set to reflect the value of any of the instrument’s iDAS data types. (see Table A-6 of M200EH/EM Appendix A – P/N 05147).

The following table lists the default settings for each of these channels. To change these settings, see Sections 6.13.4

Table 3-1: Analog Output Data Type Default Settings

PARAMETER

 

CHANNEL DEFAULT SETTING

 

A1

A2

 

A3

A43

 

 

 

 

DATA TYPE1

NXCNC1

NOCNC1

 

N2CNC1

NXCNC2

 

RANGE

 

0 - 5 VDC2

 

 

 

REC OFS

 

0 mVDC

 

 

 

 

 

 

 

 

 

AUTO CAL.

 

ON

 

 

 

 

 

 

 

CALIBRATED

 

NO

 

 

 

OUTPUT

 

ON

 

 

 

SCALE

 

100 ppm

 

 

 

 

 

 

 

 

 

UPDATE

 

5 sec

 

 

 

 

 

 

 

 

1

See Table A-6 of M200EH/EM Appendix A for definitions of these iDAS data types

 

2

Optional current loop outputs are available for analog output channels A1-A3.

 

3

On analyzers with O2 sensor options installed, iDAS parameter O2CONC is assigned to output A4.

To access these signals attach a strip chart recorder and/or data-logger to the appropriate contacts of the analog output connecter on the rear panel of the analyzer.

 

 

 

ANALOG OUT

 

 

 

 

 

A1

A2

A3

A4

 

+ -

+ -

+ -

+ -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3-4:

Analog Output Connector

 

Table 3-2: Analog Output Pin-Outs

 

 

 

 

 

 

 

PIN

ANALOG OUTPUT

 

VOLTAGE SIGNAL

 

CURRENT SIGNAL

1

A1

 

V Out

 

I Out +

2

 

 

Ground

 

I Out -

3

A2

 

V Out

 

I Out +

4

 

 

Ground

 

I Out -

 

 

 

 

 

 

5

A3

 

V Out

 

I Out +

 

 

 

 

 

 

6

 

 

Ground

 

I Out -

7

A4

 

V Out

 

I Out +

8

 

 

Ground

 

I Out -

 

 

 

 

 

 

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3.1.2.3. Connecting the Status Outputs

If you wish to utilize the analyzer’s status outputs to interface with a device that accepts logic-level digital inputs, such as programmable logic controller (PLC) chips, you can access them through a 12 pin connector on the analyzer’s rear panel labeled STATUS.

STATUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

 

4

5

6

7

8

D

+

 

 

 

 

 

 

 

 

 

 

 

SYSTEM OK

CONC VALID

HIGH RANGE

ZERO CAL

SPAN CAL

 

DIAGNOSTIC MODE

LOW SPAN

 

EMITTER BUS FOR PINS 1-8

 

 

 

Figure 3-5: Status Output Connector

NOTE

Most PLC’s have internal provisions for limiting the current the input will draw. When connecting to a unit that does not have this feature, external resistors must be used to limit the current through the individual transistor outputs to ≤50mA (120 Ω for 5V supply).

 

 

Table 3-3: Status Output Signals

 

 

 

PIN #

STATUS

CONDITION (ON = CONDUCTING)

1

SYSTEM OK

ON if no faults are present.

2

CONC VALID

ON if concentration measurement (NO, NO2 or NOx) is valid.

OFF any time the hold-off feature is active.

 

 

3

HIGH RANGE

ON if unit is in high range of the Auto Range Mode.

4

ZERO CAL

ON whenever the instrument is in ZERO point calibration mode.

5

SPAN CAL

ON whenever the instrument is in SPAN point calibration mode.

6DIAG MODE ON whenever the instrument is in diagnostic mode.

7LOW SPAN CAL ON when in low span calibration (optional equipment necessary)

8Unused

D

EMITTER BUS

The emitters of the transistors on pins 1-8 are tied together.

 

 

Unused

 

+

DC POWER

+ 5 VDC, 300 mA (combined rating with Control Output, if used).

 

 

Digital Ground

The ground level from the analyzer’s internal DC power supplies

 

 

 

 

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3.1.2.4. Connecting the Control Inputs

If you wish to use the analyzer to remotely activate the zero and span calibration modes, several digital control inputs are provided through a 10-pin connector labeled CONTROL IN on the analyzer’s rear panel.

There are two methods for energizing the control inputs. The internal +5V available from the pin labeled “+” is the most convenient method. However, if full isolation is required, an external 5 VDC power supply should be used.

CONTROL IN

A

B

C

D

E

F

U

+

CAL

CAL

ZERO

 

CONTROL IN

A

B

C

D

E

F

U

+

ZERO CAL

5 VDC Power

- Supply +

Local Power Connections

External Power Connections

Figure 3-6: Control Input Connector

Table 3-4: Control Input Signals

INPUT #

STATUS DEFINITION

ON CONDITION

A

REMOTE ZERO CAL

The analyzer is placed in Zero Calibration mode. The mode field of

the display will read ZERO CAL R.

 

 

B

REMOTE SPAN CAL

The analyzer is placed in Span Calibration mode. The mode field of

the display will read SPAN CAL R.

 

 

 

 

The analyzer is placed in low span calibration mode as part of

C

REMOTE LO SPAN CAL

performing a low span (midpoint) calibration. The mode field of the

 

 

display will read LO CAL R.

D

REMOTE RANGE HI

The analyzer is placed into high range when configured for dual

ranges..

 

 

ESPARE

FSPARE

 

 

Digital Ground

The ground level from the analyzer’s internal DC power supplies

 

 

 

 

(same as chassis ground).

 

 

 

 

 

 

U

External Power input

Input pin for +5 VDC required to activate pins A - F.

 

 

 

Internally generated 5V DC power. To activate inputs A - F, place a

+

5 VDC output

jumper between this pin and the “U” pin. The maximum amperage

through this port is 300 mA (combined with the analog output supply,

 

 

 

 

 

 

if used).

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3.1.2.5. Connecting the Serial Ports

If you wish to utilize either of the analyzer’s two serial interfaces, refer to Section 6.11 and 6.15 of this manual for instructions on configuration and usage.

3.1.2.6. Connecting to a LAN or the Internet

If your unit has a Teledyne Instruments Ethernet card (Option 63), plug one end of a 7’ CAT5 cable into the appropriate place on the back of the analyzer (see Figure 5-11 in Section 5.9.3) and the other end into any nearby Ethernet access port.

NOTE:

The M200EH/EM firmware supports dynamic IP addressing or DHCP.

If your network also supports DHCP, the analyzer will automatically configure its LAN connection appropriately,

If your network does not support DHCP, see Section 6.11.6.3 for instructions on manually configuring the LAN connection.

3.1.2.7. Connecting to a Multidrop Network

If your unit has a Teledyne Instruments RS-232 multidrop card (Option 62), see Section 6.11.7 for instructions on setting it up.

CAUTION

To prevent dust from getting into the analyzer, it was shipped with small plugs inserted into each of the pneumatic fittings on the rear panel. Make sure that all dust plugs are removed before attaching exhaust and supply gas lines.

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3.1.3. PNEUMATIC CONNECTIONS

NOTE

To prevent dust from getting into the analyzer, it was shipped with small plugs inserted into each of the pneumatic fittings on the rear panel. Make sure that all dust plugs are removed before attaching exhaust and supply gas lines.

Table 3-5: Inlet / Outlet Connector Nomenclature

REAR PANEL LABEL

FUNCTION

SAMPLE

Connects the sample gas to the analyzer. When operating the analyzer

without zero span option, this is also the inlet for any calibration gases.

 

EXHAUST

Connects the exhaust of the analyzer with the external vacuum pump.

SPAN

On Units with zero/span valve or IZS option installed, this port connects the

external calibration gas to the analyzer.

 

ZERO AIR

On Units with zero/span valve or IZS option installed, this port connects the

zero air gas or the zero air cartridge to the analyzer.

 

Figure 3-7 and 3.8 show the internal pneumatic flow of the standard configuration of the M200EH and M200EM respectively.

Figure 3-7: M200EH Internal Pneumatic Block Diagram - Standard Configuration

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Getting Started

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Teledyne API - Model 200EH/EM Operation Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3-8: M200EM Internal Pneumatic Block Diagram - Standard Configuration

Note:

Pneumatic Diagrams do not reflect the physical layout of the instrument.

The most significant differences between the M200EH and M200 EM versions in regards to pneumatic flow are:

A bypass line leading directly from the bypass manifold to the exhaust manifold is present on the M200EH, but not in the M200EM.

The Diameter of the critical flow orifice controlling the gas flow into the sample chamber is smaller and therefore the flow rate of sample gas through the instrument is lower.

See Section 10.3.2 for more information on these differences

See Chapter 5 for or information on the pneumatic flow though instruments with one of the M200Eh/Em’available options installed.

3.1.3.1. Calibration Gases

Zero Air

Zero air or zero calibration gas is defined as a gas that is similar in chemical composition to the measured medium but without the gas to be measured by the analyzer, in this case NO and NO2. If your analyzer is equipped with an external zero air scrubber option, it is capable of creating zero air from ambient air.

16

04521C (DCN5731)

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