Taylor 390 User Manual

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Model 390

Slush Freezer

Operating Instructions

048693-M

6/01

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage

 

Cycle

Phase

 

 

 

 

 

Maximum Fuse Size:

 

 

 

 

A

Minimum Wire Ampacity:

 

 

 

 

A

E June, 2001 Taylor All rights reserved.

048693--M

The word Taylor and the Crown design

are registered trademarks in the United States of America and certain other countries.

Taylor Company

750 N. Blackhawk Blvd.

Rockton, IL 61072

 

 

 

Table of Contents

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Section 1

To the Installer . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Page 1

Water Connections . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Page 1

Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . Page 1

Electrical Hook-up Installation . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 1

Section 2

To the Operator . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 2

Compressor Warranty Disclaimer . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 2

Section 3

Safety . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 3

Section 4

Operator Parts Identification . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 4

Section 5

Important: To the Operator . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 6

Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 6

Indicator Light -- “Mix Low” . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 6

Indicator Light -- “Mix Out” . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 6

Section 6

Operating Procedures . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 7

Assembly .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 7

Sanitizing .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 8

Priming . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 8

Closing Procedures . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 9

Draining Product From The Freezing Cylinder

. . . . . . . . . . . . . . . . . . . . . . . Page 9

Rinsing . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 9

Cleaning . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 9

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 10

Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 11

Section 7

Important: Operator Checklist . .

. . . . . . . . . . . . . . . . . . . . . . . Page 12

During Cleaning And Sanitizing . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 12

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 12

Regular Maintenance Checks . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 12

Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 13

Section 8

Troubleshooting Guide . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 14

Section 9

Parts Replacement Schedule . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 16

Section 10

Parts List . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 17

Section 11

Wiring Diagrams . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . Page 24

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Table of Contents

Model 390

 

 

Notes:

Model 390

Table of Contents

 

 

Section 1

To the Installer

This machine is designed for indoor use only.

DO NOT install the machine in an area where a water jet could be used. Failure to follow this instruction may result in serious electrical shock.

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut--off valve. On the underside of the base pan, two 3/8” I.P.S. (for single-head units) or two 1/2” I.P.S. (for double-head units) water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain.

Air Cooled Units

Air cooled units require a minimum of 6” (152 mm) of clearance around both sides and 0” at the rear of the freezer. This is required to allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor(s).

Electrical Connections

Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of

the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

Beater rotation must be clockwise as viewed looking into the freezing cylinder of the freezer.

Figure 1

Note: The following procedures should be performed by a trained service technician.

To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at the freezer main terminal block only.

To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)

Electrical connections are made directly to the terminal block. The terminal block is located in the control box located behind the left side panel.

040419

Model 390

1

To the Installer

 

 

 

Section 2

To the Operator

 

 

The slush freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor equipment, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your 380 Series model will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation thoroughly read this manual.

If you require technical assistance, please contact your local authorized Taylor Distributor.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

050906

To the Operator

2

Models 383 & 384

 

 

 

Section 3

Safety

 

 

We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

SDO NOT allow untrained personnel to operate this machine.

SDO NOT operate the freezer unless all service panels and access doors are restrained with screws.

SDO NOT remove the door, beater, scraper blades or drive shaft unless the control switch is in the “OFF” position.

Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.

To Operate Safely:

DO NOT operate the freezer without reading this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

SDO NOT operate the freezer unless it is properly grounded.

SDO NOT operate the freezer with larger fuses than specified on the freezer data label.

SDO NOT attempt any repairs unless the main power supply to the freezer has been disconnected.

Failure to follow these instructions may result in electrocution or damage to the machine. Contact your local authorized Taylor Distributor for service.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.

SUSE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury.

SDO NOT put objects or fingers in the door spout.

Failure to follow these instructions may result in contaminated product or personal injury from blade contact.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

DO NOT obstruct air intake and discharge openings: 6” (152 mm) minimum air space on both sides, and 0” at the rear of the freezer. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

040419

Model 390

3

Safety

 

 

 

Taylor 390 User Manual

Section 4 Operator Parts Identification

Item

Description

Part Number

 

 

 

 

 

 

1

Hopper Cover

X38458

2

Gasket--Hopper Cover

038375

3

Feed Tube

015176-9

 

 

 

4

Drip Pan

035034

 

 

 

5

Splash Shield

046177

 

 

 

6

Drip Tray

046275

Operator Parts Identification

4

Model 390

 

 

 

Beater Assembly

Item

Description

Part Number

 

 

 

 

 

 

1

Freezer Door

X47982

2

Gasket-Door

014030

 

 

 

3

Front Bearing

013116

 

 

 

4

O-Ring--Baffle

018550

 

 

 

5

Baffle Arm

047729

 

 

 

6

Baffle

X47731

 

 

 

7

Guide Bearing

014496

 

 

 

8

Beater

X46233

 

 

 

9

Scraper Blade

046237

 

 

 

10

Clip-Scraper Blade

046238

Item

Description

Part Number

 

 

 

 

 

 

11

Beater Shaft

036412

12

Seal-Beater Shaft

032560

 

 

 

13

O-Ring--Beater Shaft

025307

 

 

 

14

Valve Handle Pin

X25929

 

 

 

15

Draw Valve

047734

 

 

 

16

Ice Buster

047735

 

 

 

17

Draw Handle

X47384

 

 

 

18

O-Ring--Draw Valve (2)

032504

 

 

 

19

Stud Nut

029880

Model 390

5

Operator Parts Identification

 

 

 

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