Southbend HDG-36-M User Manual

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IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment:

Model #: ___________________________

Serial #: ___________________________

Date Purchased: ____________________

OWNER’S MANUAL

Heavy Duty Counterline

Griddle Models

HDG-24

HDG-36HDG-36-REHDG-48HDG-48-REHDG-60HDG-60-REHDG-72HDG-72-RE

 

Charbroiler Models

Open Top Models

HDG-24-M

HDC-24

HDCL-24

HDO-12

HDO-24SU

HDG-36-M

HDC-36

HDCL-36

HDO-24

HDO-36SU

HDG-48-M

HDC-48

HDCL-48

HDO-36

 

HDG-60-M

 

 

 

 

HDG-72-M

 

 

 

 

! WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

MANUAL 1182845REV 8 $21.00

1100 Old Honeycutt Road, Fuquay-Varina,NC 27526

www.southbendnc.com

HEAVY DUTY COUNTERLINE

MANUAL SECTION HD

HEAVYDUTYCOUNTERLINE

SAFETY PRECAUTIONS

Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.

The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or to the equipment.

!DANGER

!WARNING

!CAUTION NOTICE

This symbol warns of immediate hazards that will result in severe injury or death.

This symbol refers to a potential hazard or unsafe practice that could result in injury or death.

This symbol refers to a potential hazard or unsafe practice that could result in injury, product damage, or property damage.

This symbol refers to information that needs special attention or must be fully understood, even though not dangerous.

! WARNING

FIRE HAZARD

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Keep area around appliances free and clear of combustibles.

Purchaser of equipment must post in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier.

!WARNING

Asphyxiation can result from improper ventilation. Do not obstruct the flow of combustion and ventilation air to and from your cooking equipment.

NOTICE

Be sure this Operator’s Manual and important papers are given to the proper authority to retain for future reference.

NOTICE

This product is intended for commercial use only. NOT FOR HOUSEHOLD USE.

PAGE2

OWNERSMANUAL1182845 REV8

HEAVYDUTYCOUNTERLINE

TABLE OFCONTENTS

Congratulations! You have purchased one of the finest pieces of commercial cooking equipment on the market.

You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations. With proper care and field maintenance, you will experience years of reliable, trouble-freeoperation. For best results, read this

manual carefully.

 

RETAIN THIS MANUAL FOR FUTURE REFERENCE.

 

Table of Contents

 

Specifications .........................................................................................................................

4

Installation ..............................................................................................................................

9

Operation..............................................................................................................................

21

Cleaning ...............................................................................................................................

26

Adjustments..........................................................................................................................

28

Troubleshooting....................................................................................................................

32

Parts .....................................................................................................................................

33

Read these instructions carefully before attempting installation. Installation and initial startup should be performed by a qualified installer. Unless the installation instructions for this product are followed by a qualified service technician (a person experienced in and knowledgeable with the installation of commercial gas an/or electric cooking equipment) then the terms and conditions on the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall apply.

In the event you have questions concerning the installation, use, care, or service of the product, write to:

Southbend

1100 Old Honeycutt Road

Fuquay-Varina,North Carolina 27526 USA www.southbendnc.com

The serial plate is located on the interior side of the valve panel, as shown below:

Figure 1

 

Griddle Models

Charbroiler Models

 

Open Top Models

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Serial plate of each model is located on the interior side the valve panel.

OWNERSMANUAL1182845 REV8

PAGE3

SPECIFICATIONS

SPECIFICATIONS

HEAVYDUTYCOUNTERLINE

SPECIFICATIONS

NOTICE

Installation must comply with National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code,CAN/CGA-B149.1, or the Propane Installation Code,CAN/CGA-B149.2, as applicable.

Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to installation requirements for equipment. Therefore, installations should comply with all local codes.

Southbend reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, additions, or replacements for previously purchased equipment.

This product is intended for commercial use only, not for household use.

GAS SUPPLY

The serial plate is located on the interior side of the valve panel (see Figure 1 on page 3). It indicates the type of gas the unit is equipped to burn. All Southbend equipment is adjusted at the factory. Check type of gas on serial plate.

These models are design-certifiedfor operation on natural or propane gases. The unit is shipped configured for the type of gas specified by the purchaser. A kit for conversion to a different type of gas may be purchased from Southbend (see page 30 for conversion instructions).

This appliance should be connected ONLY to the type of gas for which it is configured.

An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance. Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and affect burner operating characteristics. A 1/8" pressure tap is located on the manifold to measure the manifold pressure.

An adequate gas supply line to the unit should be no smaller than the inside diameter of the pipe from the unit to which it is connected.

Purge the supply line to clean out dust, dirt, or other foreign matter before connecting the line to the unit.

All pipe joints and connections must be tested thoroughly for gas leaks. Use only soapy water for testing on all gases. NEVER use an open flame to check for gas leaks. All connections must be checked for leaks after the unit has been put into operation. Test pressure should not exceed 14" W.C.

!CAUTION

THIS APPLIANCE AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1/2 PSIG (3.45 kPa).

THIS APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (3.45 kPa).

PAGE4

OWNERSMANUAL1182845 REV8

HEAVYDUTYCOUNTERLINE

SPECIFICATIONS

CLEARANCES

! WARNING

There must be adequate clearance between units and adjacent construction. Clearance must also be provided for servicing and for operation. Measure back clearance from rear of 2" stand-offbrackets.

Minimum Clearances from COMBUSTABLE construction:

 

Griddle Models

Open Top Models

Sides

12"

10"

Back

8"

7"

Minimum Clearances from NON-COMBUSTABLEconstruction:

 

Griddle Models

Charbroiler Models

Open Top Models

Sides

0"

0"

0"

Back

0"

0"

0"

VENTILATION

! WARNING

Improper ventilation can result in personal injury or death. Ventilation which fails to properly remove flue products can cause headaches, drowsiness, nausea, or could result in death.

All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed. Provisions for adequate air supply must be provided. Do not obstruct the front of the unit at the top by the control panel as combustion air enters through these areas.

NOTICE

Proper ventilation is the owner’s responsibility. Any problem due to improper ventilation will not be covered by the warranty.

Air for combustion enters the rear of the appliance. An exhaust flue runs along the top rear edge of griddle and charbroiler models.

Southbend recommends that a ventilation canopy extend 6" past the edges of the appliance and be located 6'6" above the floor.

If a wall exhaust fan is installed in the wall behind the appliance, it should be at least two feet above the top of the appliance.

To avoid a negative pressure condition, return air must be brought into the room to replenish the air being removed by the ventilation exhaust fan. RETURN-AIRFANS MUST NOT BLOW DOWN ONTO THE APPLIANCE.

Ventilation filters should be installed at an angle of 45° or more from the horizontal. This prevents dripping grease and facilitates collecting the run-offgrease in a drip pan, usually installed with a filter.

Be sure to inspect and clean the ventilation system according to the ventilation equipment manufacturer’s instructions.

In case of unsatisfactory performance on any appliance, check the appliance with the ventilation exhaust fan in the “OFF” position. Do this only long enough to check equipment performance. Then turn the fan back on and let it run to remove any exhaust that may have accumulated during the test.

OWNERSMANUAL1182845 REV8

PAGE5

SPECIFICATIONS

SPECIFICATIONS

SPECIFICATIONS

HEAVYDUTYCOUNTERLINE

Figure 2

DIMENSIONS OF GRIDDLE MODELS

Width (see table below)

11.0"

5.4"

Front View

2.8"

 

1.5"

31.5"

16.0"

15.1"

24.0"

10.0"

30.0"

 

 

2.0"

29.4"

Side View of Front-TroughModels

Top View of Front-TroughModels

3"

16.0"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24.0"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29.4"

 

 

 

 

 

 

 

 

 

 

 

 

Side View of Rear-TroughModels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.625"

Top View of Rear-TroughModels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

Width

Number and Size of Burners

 

Total BTU

 

 

 

HDG-24&HDG-24-M

24"

 

 

 

2 @ 30,000

 

 

60,000

 

 

HDG-36,HDG-36-RE,&HDG-36-M

36"

 

 

 

3 @ 30,000

 

 

90,000

 

 

HDG-48,HDG-48-RE,&HDG-48-M

48"

 

 

 

4 @ 30,000

 

 

120,000

 

 

HDG-60,HDG-60-RE,&HDG-60-M

60"

 

 

 

5 @ 30,000

 

 

150,000

 

 

HDG-72,HDG-72-RE,&HDG-72-M

72"

 

 

 

6 @ 30,000

 

 

180,000

PAGE6

OWNERSMANUAL1182845 REV8

HEAVYDUTYCOUNTERLINE

SPECIFICATIONS

CONSTRUCTION OF GRIDDLE MODELS

The front, sides, and 5" riser are all stainless steel. The rear and bottom panels are aluminized steel. The reinforced double-wallsides are fully insulated.

The griddle surface is high-carbon,1" thick, polished steel plated with trivalent chromium. The chrome plate has an emissivity rating of approximately 0.08.

Each foot of griddle plate is heated by a U-shapedburner controlled by a thermostatic gas valve for independent temperature control. Each pilot is equipped with a flame failure safety device.

The base of 60" and 72" griddles consist of two burner compartments spanned by one griddle surface with one grease duct and one grease drawer.

Figure 3

DIMENSIONS OF CHARBROILER MODELS

1.5"

21.5"

30.0"

Top View

Width (see table below)

31.5"

16.0"

15.1"

5.3"

 

11.0"

10.0"

 

 

 

 

2.8"

29.4"

2.0"

 

 

Front View

 

Side View

Model

Width

Number and Size of Burners

Total BTU

HDC-24&HDCL-24

24"

4 @ 20,000

80,000

HDC-36&HDCL-36

36"

6 @ 20,000

120,000

HDC-48&HDCL-48

48"

8 @ 20,000

160,000

SPECIFICATIONS

OWNERSMANUAL1182845 REV8

PAGE7

SPECIFICATIONS

SPECIFICATIONS

HEAVYDUTYCOUNTERLINE

CONSTRUCTION OF CHARBROILER MODELS

The front, top-railsides, and 5" riser are all stainless steel. The rear and bottom panels are aluminized steel. The reinforceddouble-wallsides are fully insulated.

Each 6" section has a gas valve for independent control of flame. Each burner is covered by a stainless steel radiant or by a layer of ceramic briquettes.

The heavy cast iron grids have wide-branding(1/4") on one side and narrow branding (1/8" with grease channel) on the other side. The tilt of each grid can be adjusted.Chrome-platedgrids can be ordered for cooking fish.

Figure 4

DIMENSIONS OF OPEN TOP MODELS

3.9"

2.0"

24.4"

Top View

Width (see table below)

 

2.8"

11.0"

15.3"

 

 

 

 

9.0"

6.3"

 

 

 

 

 

Front View

 

 

Side View

Model

Width

Number and Size of Burners

Total BTU

HDO-12

12.25"

2 @ 26,000

52,000

HDO-24&HDO-24SU

24.5"

4 @ 26,000

104,000

HDO-36&HDO-36SU

36.625"

6 @ 26,000

156,000

CONSTRUCTION OF OPEN TOP MODELS

The front, top-railsides, and 5" riser are all stainless steel. The rear and bottom panels are aluminized steel. The reinforceddouble-wallsides are fully insulated.

Each burner has its own gas valve, and is covered by a heavy cast iron grate. Step-upmodels have elevated rear burners.

PAGE8

OWNERSMANUAL1182845 REV8

HEAVYDUTYCOUNTERLINE

INSTALLATION

INSTALLATION

NOTICE

Installation must comply with National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code,CAN/CGA-B149.1, or the Propane Installation Code,CAN/CGA-B149.2, as applicable.

These installation procedures must be followed by qualified personnel or warranty will be void.

Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to installation requirements for equipment. Therefore, installations should comply with all local codes.

Step 1: Unpack

IMMEDIATELY INSPECT FOR SHIPPING DAMAGE

All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If damaged equipment is received, either apparent or concealed, a claim must be made with the delivering carrier.

Apparent damage or loss must be noted on the freight bill at the time of delivery. The freight bill must then be signed by the carrier representative (Driver). If the bill is not signed, the carrier may refuse the claim. The carrier can supply the necessary forms.

A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated. The carrier should arrange an inspection. Be certain to hold all contents plus all packing material.

1.Uncrate carefully. Report any hidden damage to the freight carrier IMMEDIATELY.

2.Do not remove any tags or labels until unit is installed and working properly.

Step 2: Attach Countertop Legs, Mount on Counter, or Mount on Stand

The appliance can be mounted in several ways:

To mount it on short, countertop legs, go to Step 2a on page 10. To mount it directly on a countertop, go to Step 2b on page 11.

To mount it on an insulated base on a countertop, go to Step 2c on page 12.

To mount it on a stand that rests on the floor, go either to Step 2d on page 13 (for 24", 36", and 48" models) or to Step 2e on page 15 (for 60" and 72" griddle models).

INSTALLATION

OWNERSMANUAL1182845 REV8

PAGE9

 

 

INSTALLATION

HEAVYDUTYCOUNTERLINE

 

Step 2a: Installation on Countertop Legs

 

 

To install the appliance using countertop legs, do the following:

 

 

1.

Locate the box of four legs shipped with the appliance (if countertop legs were ordered).

 

2.

Raise the appliance about 6" so that the legs can be screwed into the bottom near the corners. Lift the

 

 

appliance only from the ends, never from the middle! Support the lifted appliance so that it will not fall

INSTALLATION

 

while you are attaching the legs.

 

3.

Screw the four legs into the threaded holes located on the bottom of the appliance near each corner

 

 

 

(as shown in Figure 5 below).

 

 

4.

Gently lower the appliance onto the counter. Level the appliance surface by screwing one or more of

 

 

the legs in or out.

 

 

5.

Go on to Step 4 on page 18.

 

Figure 5

PAGE10

OWNERSMANUAL1182845 REV8