Simplicity 1694244, 1693656, 1694243, 1694438, 1693655 User Manual

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OPERATOR’S MANUAL

Large Frame

Snowthrowers

860 DLX Models			1180 Models
Mfg. No.	Description		Mfg. No.	Description
1693652	860 DLX, 8HP Snowthrower		1693656	1180M, 11HP Snowthrower
1693653	860	DLX, 8HP Snowthrower (CE)	1693657	1180M, 11HP Snowthrower (CE)
1694241	860	DLXE, 8 HP Snowthrower	1694244	1180E, 11HP Snowthrower

970 Models		1280 Models
Mfg. No.	Description	Mfg. No.	Description
1693654	970M, 9HP Snowthrower	1694438	1280M, 12HP Snowthrower (CE)
1693655	970M, 9HP Snowthrower (CE)	1694442	1280E, 12HP Snowthrower
1694243	970E, 9HP Snowthrower	1390 Models
1060 Models		1390 Models
1060 Models		Mfg. No.	Description
Mfg. No.	Description	1694237	1390E, 13HP Snowthrower
1694436	1060M, 10HP Snowthrower (CE)	1694266	1390M, 13HP Snowthrower (CE)
1694440	1060E, 10HP Snowthrower	1694443	1390M, 13HP Snowthrower (CE)
1170 Models		1694444	1390E, 13HP Snowthrower
1170 Models
Mfg. No.	Description
1694437	1170M, 11HP Snowthrower (CE)
1694441	1170E, 11HP Snowthrower

1720534-07

Rev 4/2003

TP 100-2289-07-LW-S

M A N U F A C T U R I N G , I N C . 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997

www.simplicitymfg.com

Table of Contents

CONTENTS:		Regular Maintenance
Safety Rules & Information		Schedule........................................................	16
		Checking Tire Pressure	16
General Operation	2
		Checking Auger Gear Case Lubrication	16
Slope Operation	2
		Lubrication	17
Children	3
		Troubleshooting, Adjustments, & Service
Emissions	3
		Troubleshooting	18
Service & Maintenance	3
		Speed Selector Adjustment	20
ANSI B71.3-1995 Warnings	4
		Auger Drive Tension	20
Decals	5
		Traction Drive Tension	20
Safety Icons	6
		Manual Discharge Chute Adjustment	21
Identification Numbers	7
		Electric Discharge Chute Adjustment	21
Features, Controls, & Operation
		Easy Turn Cable Adjustment	22
Control Locations	8
		Shear Pin Replacement	22
Safety Icons	9
		Belt Replacement	23
General Operation
		Specifications	25
Checks Before Each Start-Up	10
		Replacement Parts & Accessories	26
Starting The Engine	11

Operating The Snowthrower..........................	12
Ground Speed Selector .................................	12
Engine Speed ................................................	12
Deflector ........................................................	13
Scraper Bar & Skid Shoes.............................	13
Easy-Turn and Traction Drive Lock................	14
Storage ..........................................................	15

WARNING

You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your snowthrower.

Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and /or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.

WARNING

Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

Safety Rules & Information

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.

The triangle in text signifies important cautions or warnings which must be followed.

GENERAL OPERATION

•Read, understand, and follow all instructions in the manual and on the unit before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown.

•Be sure the area is clear of other people. Stop unit if anyone enters the area.

•Always look down and behind before and while travelling in reverse.

•Be aware of the discharge direction and do not point it at anyone. Do not point the discharge at glass enclosures, automobiles, or windows.

•Disengage all clutches (release drive and auger control levers) before starting the engine.

•Never leave a running unit unattended. Always disengage the auger and traction controls, stop engine, and remove keys.

•Stop engine before unclogging chute.

•Operate only in daylight or good artificial light.

•Do not operate the unit while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the unit into a trailer or truck.

•Keep in mind the operator is responsible for accidents occurring to other people or property.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the unit safely enough to protect themselves and others from injury.

•All operators should seek and obtain professional and practical instruction.

•Always wear substantial footwear and appropriate winter clothing. Wear foot-ware that improves traction on slippery slopes. DO NOT wear long scarves or loose clothing that could become entangled in moving parts.

•Before using, always visually check that all hardware is present, in-tact, and secure. Replace worn or damaged parts.

•Never operate the machine with defective guards, or without safety protective devises in place.

•Stop engine before: refuelling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s position).

•Follow the manufacturer’s recommendation for wheel weights or counterweights.

•Adjust skid shoe height to clear gravel or crushed rock surfaces.

•Do not touch snowthrower parts which may be hot from operation. Allow such parts to cool before attempting to service the unit.

SLOPE OPERATION

WARNING

Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.

When operating on slopes use additional wheel weights or counterweights. See your dealer to determine which weights are available and appropriate for your unit.

Select slow ground speed before driving onto slope. Travel UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.

•See your authorized dealer for recommendations counterweights to improve stability.

•Travel up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Snow can hide obstacles.

•Use slow speed. Tires may lose traction on slopes. Choose a low gear so that you will not have to stop or shift while on the slope.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

•Always keep unit in gear especially when traveling downhill.

Do Not

•Do not start or stop on a slope. If tires lose traction, disengage the auger and proceed slowly straight down the slope.

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

•Do not operate near drop-offs, ditches, or embankments. The unit could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do not operate on wet surfaces. Reduced traction could cause sliding.

•Do not shift to neutral and coast down hills.

TP-600-3606-00-LW-UV

Safety Rules

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.

•Keep children out of the area and under the watchful care of another responsible adult.

•Be alert and turn unit off if children enter the area.

•Before and during reverse operation, look behind and down for small children.

•Never allow children to operate the unit.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

EMISSIONS

•Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

•Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.

SERVICE AND MAINTENANCE

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

a)Use only an approved container.

b)Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

c)Never refuel the unit indoors.

•If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.

•Replace all fuel tank caps and fuel container caps securely.

•Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

•Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

•If fuel is spilled on clothing, change clothing immediately.

•Maintain or replace safety and instruction labels as necessary.

•Never run a unit in an enclosed area.

•Keep nuts and bolts tight and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.

•Keep unit free of debris build-up. Clean up oil or fuel spillage.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running unless specified otherwise in the engine manufacturer’s manual.

•Components are subject to wear, damage, and deterioration. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

•Check control operation frequently. Adjust and service as required.

•Use only factory authorized replacement parts when making repairs.

•Always comply with factory specifications on all settings and adjustments.

•Only authorized service locations should be utilized for major service and repair requirements.

•Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.

•Do not change engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.

•Disengage auger and traction, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.

Safety Rules

ANSI B71.3-1995 WARNINGS

Training

1.Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2.Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3.Keep the area of operation clear of all persons, particularly small children and pets.

4.Exercise caution to avoid slipping or falling especially when operating in reverse.

Preparation

1.Thoroughly inspect the area where the equipment is to be used and remove all doormat, sleds, boards, wires, and other foreign objects.

2.Disengage all clutches and shift into neutral before starting engine (motor).

3.Do not operate the equipment without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.

4.Handle fuel with care; it is highly flammable.

(a)Use an approved fuel container.

(b)Never add fuel to a running engine or hot engine.

(c)Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.

(d)Replace fuel cap securely and wipe up spilled fuel.

5.Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.

6.Adjust the collector housing height to clear gravel or crushed rock surfaces.

7.Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer).

8.Let engine (motor) and machine adjust to outdoor temperatures before starting to clear snow.

9.Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eye from foreign objects that may be thrown from the machine.

Operation

1.Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2.Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

3.After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.

4.If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5.Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge guide, and when making any repairs, adjustments, or inspections.

6.When cleaning, repairing, or inspecting make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.

7.Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8.Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.

9.Never operate the snowthrower without proper guards plates, or other safety protective devises in place.

10.Never operate the snowthrower near glass enclosures, automobiles, window wells, drop-offs, and the like without proper adjustment of the discharge angle. Keep children and pets away.

11.Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing.

13.Never direct discharge at bystanders or allow anyone in front of the unit.

14.Disengage power to the collector/impeller when snowthrower is transported or not in use.

15.Use only attachments and accessories approved by the manufacturer of the snowthrower (such as wheel weights, counterweights, cabs, and the like).

16.Never operate the snowthrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk, never run.

Maintenance and Storage

1.Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2.Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and spacer heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.

3.Always refer to the operator’s guide instructions for important details if the snowthrower is to be stored for an extended period.

4.Maintain or replace safety and instruction labels as necessary.

5.Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

•Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.

•Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.

•Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.

Simplicity 1694244, 1693656, 1694243, 1694438, 1693655 User Manual

Decals

DECALS

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment.

Although reading this manual and safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

All WARNING, CAUTION, and instructional messages on your unit should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important.

The safety decals below are on your unit.

If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective, operation.

NOTE: Engine operation and safety decals are supplied by the engine manufacturer.

NORTH AMERICAN MODEL DECALS

Traction &	Discharge
Free-Hand™	Discharge
Control	Control	Auger Engage
		Control
	Easy Turn™
	Control

1720674

Part No. 1722674

Part No. 1720674 Discharge Chute Danger Decal WARNING / Main Dash Decal, North American Models

	Part No. 1716532
1724078	Auger Danger Decal

Part No. 1724078

WARNING / Main Dash Decal, North American Models

CE MODEL DECALS

Part No. 1722642

Auger Danger Decal

Part No. 1722688

WARNING / Main Dash Decal, CE Models

Part No. 1722641

Discharge Chute Danger Decal

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