Simplicity 1693764, 1692871, 1693738, 1692872, 1693769, 1693112, 1693563, 1693120, 1693124, 1692870, 1693770, 1693134, 1693562, 1693130, 1693118, 1693771, 1693250, 1693128, 1693116, 1693126, 1693219, 1693138, 1693220, 1693136, 1693114, 1693561, 1693132 User Manual

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How to use this file

Operator’s Manuals

Paper Size:

• 11x17

 

• Body - 50 lbs brilliant white offset or equivalent

 

• Cover - on pre-printedtwo tone “Swash” stock.

Press:

• Body - 1 color, 2-sided

 

• Cover - 1 color, 1 sided

Bindery:

• Saddle stitch, face trim *if too thick for saddle stitch, tape bind

Covers:

• FRONT COVER is present at the beginning of the file.

 

• BACK COVER is the page immediately after the front cover.

 

• The part number for this manual (typically a 172_____ number) is

 

located on the front cover.

 

• This file may contain several manual which differ only by their covers.

 

See the part number at the bottom of the cover page. .

Body: • The body for all manuals is identical regardless of the cover.

Odd number pages are always right hand pages, even number pages are always left hand pages.

General: • This instruction sheet is NOT part of the manual and must not be printed.

Pages labeled “THIS PAGE INTENSIONALLY BLANK” are placement pages and should NOT be printed.

THIS PAGE INTENTIONALLY BLANK

(FOR PLACEMENT ONLY - DO NOT PRINT)

OPERATOR’S MANUAL

Legacy / 2000 / 2900 Series

20HP Tractors

25HP Tractors

Mfg. No.

Description

Mfg. No.

Description

1692870

Legacy, 20HP Hydro

1692872

Legacy, 25HP Hydro

1693114

Legacy, 20HP Hydro (Export)

1693116

Legacy, 25HP Hydro (Export)

1693124

2020, 20HP Hydro

1693126

2025, 25HP Hydro

1693132

2920, 20HP Hydro

1693134

2925, 25HP Hydro

1693219

Legacy, 20HP Hydro

1693561

Legacy, 25HP w/ Hydraulics

1693220

2920, 20HP Hydro

1693562

2025, 25HP Hydro w/ Hydraulics

1693221

2020, 20HP Hydro

1693563

2925, 25HP Hydro w/ Hydraulics

1693250

Legacy, 20HP Hydro (Export)

48” Mower Decks

20HP Liquid Cooled Tractors

Mfg. No.

Description

Mfg. No.

Description

1692863

48” Mower Deck

1692871

Legacy, 20HP LC Hydro

1693122

48” Mower Deck

1693118

Legacy, 20HP LC Hydro (Export)

1693252

48” Mower Deck (Export)

1693128

2020LC, 20HP LC Hydro

1694138

48” Mower Deck

1693136

2920LC, 20HP LC Hydro

54” Mower Decks

23HP Tractors

Mfg. No.

Description

Mfg. No.

Description

1693630

54” Mower Deck

1693764

Legacy, 23HP Hydro

1693632

54” Mower Deck

1693769

2023, 23HP Hydro

1693726

54” Mower Deck (Export)

1693770

2923, 23HP Hydro

1693728

54” Mower Deck (Export)

1693771

Legacy, 23HP Hydro (Export)

1694071

54” Mower Deck

 

 

1694364

54” Mower Deck

24.5HP Tractors

1694365

54” Mower Deck

Mfg. No.

Description

60” Mower Decks

1693112

Legacy 24.5HP Hydro

Mfg. No.

Description

1693120

Legacy 24.5HP Hydro (Export)

1692860

60” Mower Deck

1693130

2024D, 24.5HP Hydro

1693123

60” Mower Deck

1693138

2924D, 24.5HP Hydro

1693253

60” Mower Deck (Export)

1693738

24.5HP Hydro

1694072

60” Mower Deck

 

 

1717573-15

(Supercedes 1717574, 1717575, 1718619, 1718620, 1718621, & 1721025)

Rev. 6/2003 TP-100-2087-15-LG-SMA

M A N U F A C T U R I N G , I N C . 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997

www.simplicitymfg.com

© Copyright 2003 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.

Table of Contents

Safety Rules & Information.................................

2

Identification Numbers........................................

5

Safety Decals..........................................................

6

Features & Controls ............................................

8

Control Functions....................................................

8

Dashboard Display Functions ...............................

10

Safety Interlock System ........................................

11

Operating the Tractor ........................................

12

General .................................................................

12

Checks Before Starting .........................................

12

Starting the Engine ...............................................

13

Stopping the Tractor & Engine..............................

13

Driving the Tractor ................................................

13

Mowing..................................................................

13

Pushing & Towing the Tractor...............................

14

Auxiliary Hydraulic System (Optional)...................

14

Mower Removal & Installation ..............................

16

Storage .................................................................

18

Regular Maintenance ........................................

19

Maintenance Schedule .........................................

19

Checking Tire Pressures.......................................

19

Checking/Adding Fuel...........................................

20

Fuel Filter ..............................................................

20

Oil & Filter Change................................................

21

Check / Change Air FIlter......................................

21

Inspect & Replace Spark Plugs (Gas Only) ..........

21

Check Antifreeze Level (Liquid Cooled Only) .......

22

Change Antifreeze (Liquid Cooled Only) ..............

22

Check Transmission Oil Level ..............................

22

Changing Transmission Fluid & Filter ...................

22

Check Mower Deck Gear Box Oil .........................

22

Lubrication ............................................................

23

Battery Maintenance .............................................

25

Checking Battery Fluid..................................

25

Cleaning the Battery and Cables ..................

25

Servicing the Mower Blades .................................

26

Troubleshooting, Adjustments & Service

.......

27

Troubleshooting the Tractor..................................

 

27

Troubleshooting the Mower ..................................

 

28

PTO Clutch Adjustment ........................................

 

29

Brake Linkage Adjustment ....................................

 

29

Tractor PTO Belt Replacement.............................

 

30

Headlight Replacement.........................................

 

30

Taillight & Dashlight Replacement ........................

 

30

Mower Adjustments ..............................................

 

31

Roller Bracket Adjustment (60” Deck Only) ..

31

Pulley Stop Adjustment (48” Deck Only).......

31

Gauge Wheel Adjustment (54” Deck Only)...

31

Cutting Height Adjustment ............................

 

32

Leveling the Mower.......................................

 

32

Mower Belt Replacement......................................

 

33

60” Deck Belt Replacement ..........................

 

33

54” Deck Belt Replacement ..........................

 

34

48” Deck Belt Replacement ..........................

 

35

Battery Service......................................................

 

35

Charging A Discharged Battery .......................

 

35

Specifications ....................................................

 

36

Parts & Accessories..........................................

 

38

Lawn Care & Mowing Information .............

LC—1

International Symbols ................................

LC—8

Technical Manuals ......................................

LC—8

NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.

WARNING

Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

1

Safety Rules & Information

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.

This mowing deck is capable of amputating hands and feet and throwing objects.

The triangle in text signifies important cautions or warnings which must be followed.

GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the unit before starting.

Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).

Be sure the area is clear of other people before mowing. Stop unit if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travelling in reverse.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.

Slow down before turning.

Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and remove keys before dismounting.

Turn off the PTO switch to disengage the blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the unit while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the unit into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-relatedinjuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury.

Keep in mind the operator is responsible for accidents occurring to other people or property.

All drivers should seek and obtain professional and practical instruction.

Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.

Before using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts.

Never operate the machine with defective guards, or without safety protective devices in place.

Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s position).

When the machine is parked, stored, or left unattended, lower the cutting means unless a positive mechanical lock is used.

Follow the manufacturer’s recommendation for wheel weights or counterweights.

Before leaving the operator’s position for any reason, engage the parking brake, disengage the PTO, stop the engine, and remove the key.

To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials.

TRANSPORTING AND STORAGE

When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the hood.

Always observe safe refueling and fuel handling practices when refueling the tractor after transportation or storage.

Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.

Always follow the engine manual instructions for storage preparations before storing the tractor for both short and long term periods.

Always follow the engine manual instructions for proper start-upprocedures when returning the unit to service.

Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.

2

TP 600-2459-03-UV-SMA

SLOPE OPERATION

Slopes are a major factor related to loss-of-controland tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.

Control of a ride-onmachine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for it’s task, lack of awareness of the ground conditions, incorrect hitching and load distribution.

Do

See your authorized dealer for recommendations of wheel weights or counterweights to improve stability.

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.

Use slow speed. Tires may lose traction on slopes even through the brakes are functioning properly. Choose a low gear so that you will not have to stop or shift while on the slope.

Use extra care with grass catchers or other attachments. These can change the stability of the unit.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Always keep unit in gear especially when traveling downhill. When clutching, release clutch slowly.

Do Not

Do not start or stop on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs,ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the unit by putting your foot on the ground.

Do not use grass catchers on steep slopes.

Do not mow slopes you cannot back up.

Do not shift to neutral and coast down hill.

Safety Rules and Information

WARNING

Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2feet (106 cm) vertically in 20 feet (607 cm) horizontally.

When operating on slopes use additional wheel weights or counterweights. See your dealer to determine which weights are available and appropriate for your unit.

Select slow ground speed before driving onto slope. In addition to front and rear weights, use extra caution when operating on slopes with rear-mountedgrass catcher.

Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.

Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn unit off if children enter the area.

Before and during reverse operation, look behind and down for small children.

Never carry children. They may fall off and be seriously injured or interfere with safe unit operation.

Never allow children to operate the unit.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

TOWED EQUIPMENT

Never allow children or others in or on towed equipment.

Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes.

On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

Travel slowly and allow extra distance to stop.

Do not shift to neutral and coast down hill.

EMISSIONS

Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.

3

Safety Rules & Information

SERVICE AND MAINTENANCE

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

a)Use only an approved container.

b)Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

c)Never refuel the unit indoors.

If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.

Replace all fuel tank caps and fuel container caps securely.

Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.

Remove gas-poweredequipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-opendevice.

If fuel is spilled on clothing, change clothing immediately.

Maintain or replace safety and instruction labels as necessary.

Never run the unit in an enclosed area where carbon monoxide fumes may collect.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.

Keep unit free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running unless specified otherwise in the engine manufacturer’s manual.

Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.

Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline additives, or white gas because engine/fuel system damage could result.

If the fuel tank must be drained, it should be drained outdoors.

Replace faulty silencers/mufflers.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as required.

Use only factory authorized replacement parts when making repairs.

Always comply with factory specifications on all settings and adjustments.

Only authorized service locations should be utilized for major service and repair requirements.

Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.

On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.

Do not change engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.

Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.

Never place hands near the hydro pump cooling fan when the tractor is running. Cooling fan is located on top of the transaxle.

4

Identification

Numbers

SA

North American

M

Models

PLE

 

S

169XXXX

 

 

 

Mfg. No.:

 

 

CE Models

Serial No.:

XXXXX

2002

dB(A)

kW:

 

XXX

 

 

A

 

 

 

 

 

Engine RPM

XXXX

 

 

 

LpA:

 

M

 

 

 

 

XXX dB(A)

 

 

 

Vibration @ Wheel: XXX m/s²

 

 

 

Vibration @ Seat:

P

 

 

 

 

XXX m/s²

 

 

 

Simplicity Mfg. Inc.

L

 

 

 

 

 

 

 

E

 

 

Port Washington, WI USA 53074-0997

 

 

When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.

Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.

NOTE: For location of engine identification numbers, refer to the engine owner’s manual.

CE Models: Place the extra copy of the identification tag in the manual

CE IDENTIFICATION TAG MARKINGS

A.Manufacturer’s Identification

B.Manufacturer’s Serial Number

C.Power Rating in Kilowatts

D.Maximum Engine Speed in Rotations per Minute

E.Manufacturer’s Address

F.Year of Manufacture

G.CE Compliance Logo

H.Mass of Unit in Kilograms

I.Sound Power in Decibels ***

J.Sound Pressure at Operator’s Position in Decibels **

K.Vibration at the Steering Wheel *

L.Vibration at the Seat *

This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 89/336/EC

*Tested according to EN 836:1997/A2:2001, EN 1032: 1996, EN 1033:1995

**Tested according to EN836:1997/A2:2001

***Tested according to 2000/14/EC

Tractor ID Tag

Mower ID Tag

 

PRODUCT

REFERENCE DATA

Model Description Name/Number

 

Unit MFG Number

Unit SERIAL Number

Mower Deck MFG Number

Mower Deck SERIAL Number

Dealer Name

Date Purchased

ENGINE REFERENCE DATA

Engine Make

Engine Model

Engine Type/Spec

Engine Code/Serial Number

B

 

 

G

 

 

 

 

F

I

C

 

 

 

Mfg. No.:

169XXXX

 

D

 

Serial No.:

 

2002

dB(A)

kW:

 

 

 

 

 

J

Engine RPM

 

 

 

LpA:

 

 

 

K

Vibration @

 

m/s²

 

Vibration @ Seat:

m/s²

 

L

Simplicity Mfg.

 

 

 

Port Washington,

53074-0997

 

E

CE Models:

Place copy of

Identification Tag here.

5

Safety Rules & Information

SAFETY DECALS

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.

If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.

1718613

PTO SWITCH (Option)

THROTTLE

• Operator must be in seat.

• Operate at

• Pull UP to engage.

FULL throttle.

• Push DOWN to disengage.

 

OPERATION

To Start Engine

PTO switch(es) off, and brake pedal depressed, throttle at half to full.

Gasoline Models: Turn ignition to START.

Diesel Models: Turn ignition toRUN/PRE-HEAT.When Glow Plug Light goes out, turn ignition to START.

To Stop Engine

Engage parking brake, throttle at half to full, turn Ignition switch to OFF.

When Operator Leaves Seat

Engine will shut off if PTO is ON.

Engine will shut off if parking brake is OFF.

CHOKE

(On Gasoline

Models ONLY)

STEERING WHEEL TILT CONTROL

CUTTING HEIGHT ADJUST

• Top of switch raises mower cut height.

Bottom of switch lowers mower cut height.

SPOUT ROTATION

Top of switch rotates spout to right.

Bottom of switch rotates spout to left.

OFF

IGNITION SWITCH

RUN / • Remove key before leaving machine.

PRE-HEAT

START

PTO SWITCH

• Operator must be in seat.

• Pull UP to engage.

• Push DOWN to disengage

PARKING BRAKE

• To SET — fully depress brake pedal

 

and pull knob OUT.

1718610

pedal and push knob IN.

• To RELEASE — fully depress brake

 

Decal - Operating Instructions Left Panel

Decal - Operating Instructions Right Panel

Part No. 1718613

Part No. 1718610

ATTACHMENT LIFT

DANGER

• Front pedal

LOWERS

 

attachment.

 

• Rear pedal

 

RAISES

 

attachment.

 

DIFFERENTIAL LOCK

 

• Increases traction.

ROTATING BLADES CUT OFF

 

ARMS AND LEGS

 

STOP MOWER WHEN CHILDREN ARE NEAR.

 

NO RIDERS — THEY FALL OFF.

DANGER

OPERATING ON SLOPES

CAN BE DANGEROUS

SEE OPERATOR'S MANUAL.

IF YOU CANNOT

BACK-UPA HILL

—DONOT DRIVE ON IT.

WARNING

AVOID SERIOUS INJURY OR DEATH

READ OPERATOR'S MANUAL(S).

KNOW LOCATION AND FUNCTION OF ALL CONTROLS.

KEEP SAFETY DEVICES (GUARDS, SHIELDS, & SWITCHES) IN PLACE AND WORKING.

REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE.

DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.

NEVER CARRY CHILDREN.

LOOK DOWN AND BEHIND—BEFOREAND WHILE BACKING.

AVOID SUDDEN TURNS.

IF YOU CANNOT BACK UP A HILL

— DO NOT OPERATE ON IT.

GO UP AND DOWN SLOPES, NOT ACROSS.

IF MACHINE STOPS GOING UPHILL, STOP BLADE AND BACK DOWN SLOWLY.

BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S).

WHEN LEAVING MACHINE, SHUT OFF ENGINE, REMOVE KEY, AND SET PARKING BRAKE.

GROUND SPEED CONTROL

• Depress front pedal to increase forward

ground speed.

• Depress rear pedal to increase reverse ground speed.

CRUISE CONTROL

• Slide lever forward

to desired ground speed.

 

• Fully depress brake pedal

 

to release.

N

 

TWO-SPEEDCONTROL

L

 

• Do not shift while in motion.

 

 

 

• Lift knob to change gears.

N

 

• Push down to lock into gear. H

 

SHIFT TWO-SPEEDAXLE TO

1718199

Towing in gear will damage transmission.

 

NEUTRAL BEFORE TOWING!

 

Do NOT tow at speeds greater than 8 MPH (5 KPH).

 

Decal - Operating Instructions Bottom Panel

 

Part No. 1718199

 

DANGER

DANGER

 

ROTATING CUTTING BLADE

ROTATING CUTTING BLADE

 

Do not put hands or feet

Do not operate mower

 

under mower deck while

without deflector or entire

 

blade is rotating.

grass catcher in place.

 

1704276

1704277

 

Decal - Danger

Decal - Danger

Decal - Hydraulics (Optional)

Part No. 1704276

Part No. 1704277

Part No. 1719733

6