Siemens TPS3 User Manual

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Siemens TPS3 User Manual

TPS3 Internal Manual

Surge Protective Device

User Manual - USA

V WARNING-Hazardous Voltage & Shock Hazard

Failure to Follow These Instructions Could Result in Death or Serious Injury

Only qualified licensed electricians should install or service SPDs

Hazardous voltages exist within SPDs

SPDs should never be installed or serviced when energized

Use appropriate safety precautions including Personal Protection Equipment

Failure to follow these instructions can result in death, serious injury, and/or equipment damage.

This manual shall be read in entirety prior to installing

Bonding and Grounding Hazard

Verify that the neutral conductor in the service entrance equipment is bonded to ground in accordance with the National Electrical Code (NEC®) and all applicable codes.

Verify that the neutral terminal (XO) on the secondary side of distribution transformers are grounded to the system ground in accordance with the NEC® and all applicable codes.

During installation into an electrical system the SPD must not be energized until the electrical system is completely installed, inspected and tested. All conductors must be connected and functional including the neutral (if required). The voltage rating of the SPD and system must be verified before energizing the SPD.

Failure to follow these guidelines can lead to abnormally high voltages at the SPD. This may cause the SPD to fail. The warranty is voided if the SPD is incorrectly installed and/or if the neutral conductor in the service entrance equipment or downstream of separately derived systems is not bonded to ground in accordance with the NEC®.

Do Not Hi-Pot Test SPDs

Any factory or on-site testing of power distribution equipment that exceeds normal operating voltage such as high-potential insulation testing, or any other tests where the suppression components will be subjected to higher voltage than their rated Maximum Continuous Operating Voltage (MCOV) must be conducted with the SPD disconnected from the power source. For 4-wire systems, the neutral connection at the SPD must also be disconnected prior to performing highpotential testing and then reconnected after test completion.

Failure to disconnect SPD and associated components during elevated voltage testing will damage the SPD and will void the warranty.

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Table of Contents

 

Failure to Follow These Instructions Could Result in Death or Serious Injury

....................... 2

Do Not Hi-Pot Test SPDs......................................................................................................................................................

2

Introduction...........................................................................................................................

1

Warning and Safety Information.........................................................................................................................................

1

Qualified Person................................................................................................................................................................

1

Danger..............................................................................................................................................................................

1

Warning.............................................................................................................................................................................

1

Caution.............................................................................................................................................................................

1

Do Not Hi-Pot Test SPDs......................................................................................................................................................

1

Limited Warranty...............................................................................................................................................................

1

Unpacking and Preliminary Inspection................................................................................................................................

1

Storage..............................................................................................................................................................................

2

Industry Standards Changes - 2009....................................................................................................................................

2

Siemens TPS3 SPDs have the following Type designations...................................................................................................

2

Equipment Performance....................................................................................................................................................

2

Voltage Rating...................................................................................................................................................................

2

General Information..............................................................................................................

4

Precautionary Statement Regarding SPDs on Ungrounded Systems.....................................................................................

4

Overcurrent Protection.......................................................................................................................................................

4

System Grounding.............................................................................................................................................................

4

Environment......................................................................................................................................................................

4

Audible Noise....................................................................................................................................................................

4

Dead front modification Instruction Changes for P1 SPD Instructions..................................................................................

4

P1 Dead Front Knockout Plate Removal Instructions............................................................................................................

4

TPS3 01 Installation Instructions for: Lighting Panelboards Type P1, P2, P3.........................

5

TPS3 01 Installation Instructions for: 400/600 amp S1/S2 and All SE Panels............................

6

UL 1283 required language concerning the installation of EMI Filters..................................................................................

7

W option Suffix:................................................................................................................................................................

7

TPS3 05 and TPS3 06 Module Replacement Instructions ......................................................

8

TPS3 01 and TPS3 06 Module Installation Instructions: MCC................................................

9

Operation.............................................................................................................................

10

TPS3 Control and Diagnostic Display Panel........................................................................................................................

10

Display Panel with Surge Counter Option..........................................................................................................................

10

Dry Contacts Feature.......................................................................................................................................................

10

Maintenance........................................................................................................................

11

Troubleshooting & Service................................................................................................................................................

11

Abnormal N-G Voltage Indicators.....................................................................................................................................

11

Module Replacement & Service........................................................................................................................................

11

Technical Support............................................................................................................................................................

12

Display Replacement........................................................................................................................................................

12

Preventive Maintenance (Inspection and Testing).............................................................................................................

12

Corrective Maintenance (Repair)......................................................................................................................................

12

Figures

 

Figure 1: SPD Types...........................................................................................................................................................

2

Figure 2: Dead Front Modification Instruction....................................................................................................................

4

Figure 3: 250 AMP Max P1 Panels......................................................................................................................................

5

Figure 4: 400/600 AMP S1/S2 AND ALL SE PANELS - TPS3 01 Unit with the NK Accessory Kit..............................................

6

Figure 5: P4, P5 AND Front Connected Distribution Switchboards.......................................................................................

8

Figure 6: Service Section Switchboards and low voltage Switchgear...................................................................................

8

Figure 7: Installation in a MCC...........................................................................................................................................

9

Figure 8: BASIC DISPLAY - HORIZONTAL ...........................................................................................................................

10

Figure 9: BASIC DISPLAY - VERTICAL ................................................................................................................................

10

Figure 10: DRY CONTACT PIN CONFIGURATION.................................................................................................................

10

Tables

 

Table 1: TYPE DESIGNATIONS............................................................................................................................................

5

Table 2: MODEL NUMBER DECODER...................................................................................................................................

6

Table 3: CONTENTS FOR INSTALLATION IN Lighting Panelboards Type P1, P2, P3.................................................................

8

Table 4: CONTENTS for installation in 400/600 amp S1/S2 and All SE Panels.......................................................................

9

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Introduction

Thank you for choosing Siemens TPS3 Surge Protective Device (SPD). This is a high quality, high energy surge suppressor designed to protect sensitive equipment from damaging transient overvoltages.

Proper installation is important to maximize performance. Please follow the steps outlined herein.

This entire user manual should be read prior to beginning installation.Theseinstructionsarenotintendedtoreplacenational or local codes. Follow all applicable electrical codes to ensure compliance. Installation of this SPD should only be performed by qualified electrical personnel.

AllSiemensSPDsareextensivelytestedinaccordancewithindustry standards such as ANSI/IEEE C62.41.1, C62.41.2, C62.45, C62.62, C62.72, UL 1449, UL 1283, IEC 61643, etc.

Warning and Safety Information

This equipment contains hazardous voltages. Death, serious injury, or property damage can result if safety instructions are not followed. Only qualified personnel should work on or around this equipment after becoming thoroughly familiar with all warnings, safety notices, and maintenance procedures contained herein.

The successful and safe operation of this equipment is dependent upon proper handling, installation, operation, and maintenance.

Qualified Person

For the purposes of this manual and product labels, a QUALIFIED PERSON is one who is familiar with the installation, construction, and operation of this equipment, and the hazards involved. In addition, he or she has the following qualifications:

(a)Is trained and authorized to energize, deenergize, clear, ground and tag circuits and equipment in accordance with established safety practices.

(b)Istrainedinthepropercareanduseofpersonalprotective equipment (PPE) such as rubber gloves, hard hat, safety glasses or face shields, flash clothing, etc. in accordance with established safety practices.

(c)Is trained in rendering first aid.

Danger

For the purposes of this manual and product labels, DANGER indicatesanimminentlyhazardoussituation,which,ifnotavoided, will result in death or serious injury.

Warning

For the purposes of this manual and product labels, WARNING indicates failure to following these instructions can result in death, serious injury, or equipment damage.

Caution

For the purposes of this manual and product labels, CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the local Siemens sales office.

Do Not Hi-Pot Test SPDs

Anyfactoryoron-sitetestingofpowerdistributionequipmentthat exceedsnormaloperatingvoltagesuchashigh-potentialinsulation testing, or any other tests where the suppression components will be subjected to higher voltage than their rated Maximum Continuous Operating Voltage (MCOV) must be conducted with the SPD disconnected from the power source. For 4-wire systems, the neutral connection at the SPD must also be disconnected prior to performing high-potential testing and then reconnected after test completion.

Failure to disconnect SPD and associated components during elevated voltage testing will damage the SPD and will void the warranty.

Limited Warranty

Siemens warrants its AC Panel protection products against defective workmanship andmaterials for10years.Liabilityislimitedtotherepair or replacement of the defective product at Siemens’ option. A Return Material Authorization number (RA#) must be given by the company prior to the return of any product. Returned products must be sent to the factory with the transportation charges prepaid. In addition, the company also warranties unlimited replacement of modular and component parts within the warranty period previously described.

The company specifically disclaims all other warranties, expressed or implied. Additionally, the company is not be responsible for incidental or consequential damages resulting from any defect in any product or component thereof.

The sales contract contains the entire obligation of Siemens. This instruction manual shall not become part of or modify any prior existing agreement, commitment or relationship.

Unpacking and Preliminary Inspection

Inspect the entire shipping container for damage or signs of mishandling before unpacking the unit. Remove the packing material and further inspect the unit for any obvious shipping damages. If any damage was found and is a result of shipping or handling, immediately file a claim with the shipping company and forward a copy to your local Siemens sales office.

1

Storage

The unit should be stored in a clean, dry environment. Storage temperature is -55o C (-67o F) to +85o C (+185o F). Avoid exposing the unit to areas of high condensation. All of the packaging materials should be left intact until the unit is ready for installation. If the unit has been stored for an extended period of time, it may be necessary to clean the unit and make a complete inspection of the unit prior to installing and placing into service.

Industry Standards Changes - 2009

UL1449ThirdEditionand2008NEC®Article285generatedsubstantial

changes.

The term TVSS changed to SPD

Types 1, 2, 3 & 4 SPDs are created

UL 1449 clamping voltage performance testing changed from 500A to 3,000A

UL1449addednewNominalDischargeCurrenttesting(Inominal, or In), which consists of more rigorous duty-cycle testing

The SPD Type category is important to understand before installing any SPD. Type 1 and 2 SPDs are fully UL Listed devices whereas Type 4 SPDs are UL Recognized devices.

Type 1 – Installed on line or load side of the Main Overcurrent Protection (OCP), similar to obsolete products known as Secondary Surge Arrestors, except now includes rigorous safety testing. Includes all OCP & safety disconnectors inside the SPD.

Type 2 – Installed on load side of the Main OCP, similar to previous products known as TVSS. May or may not require external OCP. Type 3 – Point of Utilization, direct plug in type devices, surge strips, etc. Theses devices are intended for installation 10 meters from the panel (rationale based on IEEE Cat. A location).

Type 4 – Surge suppression components, could be a basic component or a complete module. Type 4 components can be tested for Type 1, Type 2 or Type 3 applications.

Figure 1: SPD Types

2008 NEC Art 285 & UL 1449-3

SPD Types: Types 1, 2, 3, & 4

Based on Location within electrical distribution system

(also coincides with ANSI/IEEE C62.41.2 - 2002 Categories C, B &A)

Siemens TPS3 SPDs have the following Type designations

Table 1: Type Designations

Siemens TPS3 Series

Type Rating

 

 

TPS3 01 & L1

Type 4 for Type 1 applications

 

 

TPS3 05 & L5

Type 1

 

 

TPS3 06 & L6

Type 4 for Type 1 applications

 

 

For further information, please review latest editions of NEC® Art. 285, UL 1449, contact your local Siemens sales office or contact Siemens TPS Tech Support at (888) 333-3545.

Equipment Performance

As SPDs sense overvoltage, they create a momentary internal short circuit, thereby redirecting harmful surge energy to earth ground. SPDs are capable of repeating this function repeatedly. For optimum protection, staged surge suppression should be implemented at the service entrance and all other distribution or panelboard locations feeding sensitive equipment.

Voltage Rating

Prior to installing the TPS3 SPD, verify that the unit has the correct voltage rating for the equipment installed by checking the nameplates of both the equipment and TPS3 module. The service type should match the intended power source. See Table 2 on the following page for voltage applications.

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