Ryobi P202 User Manual

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Ryobi P202 User Manual

OPERATOR’S MANUAL

MANUEL D’UTILISATION MANUAL DEL OPERADOR

18 VOLT 1/2 in. 2-SPEED DRILL-DRIVER

18 V 13 mm (1/2 po) PERCEUSE-TOURNEVIS 2 VITESSES

TALADRO-DESTORNILLADOR de 18 V 13 mm (1/2 pulg.) DOS VELOCIDADES

P202

ACCEPTS ALL ONE+ BATTERY PACKS

COMPATIBLE AVEC TOUS LE PILES ONE+

ACEPTA TODOS LOS PAQUETES DE BATERÍAS ONE+

BATTERIES AND CHARGERS SOLD SEPARATELY

PILES ET CHARGEUR VENDUS SÉPARÉMENT

LAS BATERÍAS Y LOS CARGADORES SE VENDEN POR SEPARADO

Your drill-driver has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.

Thank you for your purchase.

SAVE THIS MANUAL FOR FUTURE REFERENCE

Cette perceuse-tournevis a été conçue et fabriquée conformément à nos strictes normes de fiabilité, simplicité d’emploi et sécurité d’utilisation.Correctemententretenue,ellevousdonneradesannées de fonctionnement robuste et sans problème.

AVERTISSEMENT : Pour réduire les risques de blessures, l’utilisateur doit lire et veiller à bien comprendre le manuel d’utilisation avant d’employer ce produit.

Merci de votre achat.

Su taladro ha sido diseñado y fabricado de conformidad con las estrictas normas para brindar fiabilidad, facilidad de uso y seguridad para el operador. Con el debido cuidado, le brindará muchos años de sólido y eficiente funcionamiento.

ADVERTENCIA: Para reducir el riesgo de lesiones, el usuario debe leer y comprender el manual del operador antes de usar este producto.

Le agradecemos su compra.

CONSERVER CE MANUEL POUR

GUARDE ESTE MANUAL PARA

FUTURE RÉFÉRENCE

FUTURAS CONSULTAS

TABLE OF CONTENTS

 

Introduction......................................................................................................................................................................

2

Warranty...........................................................................................................................................................................

2

General Power Tool Safety Warnings............................................................................................................................

3-4

Drill-Driver Safety Warnings.............................................................................................................................................

4

Symbols...........................................................................................................................................................................

5

Features...........................................................................................................................................................................

6

Assembly..........................................................................................................................................................................

6

Operation......................................................................................................................................................................

7-9

Maintenance...................................................................................................................................................................

10

Figure numbers (illlustrations)........................................................................................................................................

11

Parts Ordering / Service....................................................................................................................................

Back page

INTRODUCTION

 

This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.

WARRANTY

RYOBI® POWER TOOL - LIMITED THREE YEAR WARRANTY AND 90 DAY EXCHANGE POLICY

One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:

90-DAY EXCHANGE POLICY: During the first 90 days after date of purchase, you may either request service under this warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or requested warranty service, you must present proof of purchase and return all original equipment packaged with the original product. The replacement power tool will be covered by the limited warranty for the balance of the three year period from the date of the original purchase.

WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power tool for a period of three years from the date of purchase. With the exception of batteries, power tool accessories are warranted for ninety (90) days. Batteries are warranted for three years.

HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time, but, in any case, within ninety (90) days or less.

WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty.

ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or fitness for a particular purpose, are limited to three years from the date of purchase. One World Technologies, Inc. is not responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

2 – English

GENERAL POWER TOOL SAFETY WARNINGS

WARNING

Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

Keep work area clean and well lit. Cluttered or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

Use battery only with charger listed. For use with 18V nickel-cadmium and 18V lithium-ion battery packs, see tool/appliance/battery pack/charger correlation supplement 987000-432.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.

Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

3 – English

GENERAL POWER TOOL SAFETY WARNINGS

Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

BATTERY TOOL USE AND CARE

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails,

screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

SERVICE

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

When servicing a power tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.

DRILL-DRIVER SAFETY WARNINGS

Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.

Always wear eye protection with side shields marked to comply with ANSI Z87.1. Following this rule will reduce the risk of serious personal injury.

Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.

Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.

Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.

Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.

Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.

Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.

Do not charge battery tool in a damp or wet location.

Following this rule will reduce the risk of electric shock.

For best results, your battery tool should be charged in a location where the temperature is more than 50°F but less than 100°F. To reduce the risk of serious personal injury, do not store outside or in vehicles.

Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.

Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.

4 – English

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL

SIGNAL

MEANING

 

 

 

 

DANGER:

Indicates an imminently hazardous situation, which, if not avoided, will result

 

in death or serious injury.

 

 

 

 

 

 

WARNING:

Indicates a potentially hazardous situation, which, if not avoided, could result

 

in death or serious injury.

 

 

 

 

 

 

CAUTION:

Indicates a potentially hazardous situation, which, if not avoided, may result in

 

minor or moderate injury.

 

 

 

 

 

 

CAUTION:

(Without Safety Alert Symbol) Indicates a situation that may result in property

 

damage.

 

 

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.

SYMBOL

NAME

DESIGNATION/EXPLANATION

 

Safety Alert

Indicates a potential personal injury hazard.

 

Read Operator’s Manual

To reduce the risk of injury, user must read and understand opera-

 

tor’s manual before using this product.

 

 

 

Eye Protection

Always wear eye protection with side shields marked to comply

 

with ANSI Z87.1.

 

 

 

Wet Conditions Alert

Do not expose to rain or use in damp locations.

 

 

This product uses nickel-­cadmium (Ni-Cd) and lithium-ion

 

 

(Li-ion) batteries. Local, state, or federal laws may prohibit disposal

 

Recycle Symbols

of batteries in ordinary trash. Consult your local waste authority

 

 

for information ­regarding available recycling and/or disposal

 

 

options.

V

Volts

Voltage

min

Minutes

Time

 

Direct Current

Type or a characteristic of current

no

No Load Speed

Rotational speed, at no load

.../min

Per Minute

Revolutions, strokes, surface speed, orbits etc., per minute

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

lead from lead-based paints,

crystalline silica from bricks and cement and other masonry products, and

arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

5 – English

FEATURES

PRODUCT SPECIFICATIONS

Chuck............................................................

1/2 in. Keyless

Motor.......................................................................

18 V DC

Switch..............................

VSR (Variable Speed Reversible)

KNOW YOUR DRILL-DRIVER

See Figure 1, page 11.

The safe use of this product requires an understanding of the information on the product and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.

BIT STORAGE

Bits provided with the drill can be placed in the storage area, located on the base of the drill.

DIRECTION OF ROTATION SELECTOR

(FORWARD/REVERSE/CENTER LOCK)

Your drill has a direction of rotation (forward/reverse/center lock) selector located above the switch trigger for changing the direction of bit rotation. Setting the direction of rotation selector in the OFF (center lock) position helps reduce the possibility of accidental starting when not in use.

KEYLESS CHUCK

The keyless chuck allows you to hand-tighten or release the drill bit in the chuck jaws.

No Load Speed........................

0-440/0-1,600 r/min. (RPM)

Clutch...............................................................

24 Positions

Torque...................................................................

330 in.lb.

LEVEL

A level is located on the top of the motor housing to help keep the drill bit level during use.

MAG TRAY™ (SCREW HOLDER)

The magnetic tray conveniently stores screws or other small parts.

TORQUE ADJUSTMENT RING

Your drill has a 24-position clutch. The torque adjustment ring can be turned to select the right amount of torque for your application.

TWO-SPEED GEAR TRAIN (HI-LO)

The two-speed gear train is designed for drilling or driving at LO (1) or HI (2) speeds. A slide switch is located on top of your drill for selecting either LO (1) or HI (2) speed.

VARIABLE SPEED

The variable speed switch trigger delivers higher speed with increased trigger pressure and lower speed with decreased trigger pressure.

ASSEMBLY

UNPACKING

This product has been shipped completely assembled.

nCarefully remove the product and any accessories from the box. Make sure that all items listed in the packing list are included.

WARNING:

WARNING:

If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.

Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled could result in serious personal injury.

nInspect the product carefully to make sure no breakage or damage occurred during shipping.

nDo not discard the packing material until you have carefully inspected and satisfactorily operated the product.

nIf any parts are damaged or missing, please call 1-800-525-2579 for assistance.

PACKING LIST

Drill

Double-ended Bit

Operator’s Manual

WARNING:

Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

WARNING:

To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the product when assembling parts.

6 – English

OPERATION

WARNING:

Do not allow familiarity with products to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:

Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

WARNING:

Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this product for the purposes listed below:

Drilling in all types of wood products (lumber, plywood, paneling, composition board, and hard board)

Drilling in ceramics, plastics, fiberglass, and laminates

Drilling in metals

This product will accept Ryobi One+ 18 V lithium-ion battery packs and Ryobi One+ 18 V nickel-cadmium battery packs.

For complete charging instructions, refer to the Operator’s Manual for your Ryobi One+ battery pack and charger models.

BATTERY PROTECTION FEATURES

Ryobi lithium-ion batteries are designed with features that protect the lithium-ion cells and maximize battery life.

If the tool stops during use, release the trigger to reset and resume operation. If the tool still does not work, the battery needs to be recharged.

TO REMOVE BATTERY PACK

Depress the latches on each side of the battery pack.

Remove the battery pack from the drill.

WARNING:

Battery products are always in operating condition. Therefore, the switch should always be locked when not in use or carrying at your side.

SWITCH TRIGGER

See Figure 3, page 11.

To turn the drill ON, depress the switch trigger. To turn it OFF, release the switch trigger.

VARIABLE SPEED

The variable speed switch trigger delivers higher speed with increased trigger pressure and lower speed with decreased trigger pressure.

NOTE:  You might hear a whistling or ringing noise from the switch during use. Do not be concerned; this is a normal part of the switch function.

DIRECTION OF ROTATION SELECTOR

(FORWARD/REVERSE/CENTER LOCK)

See Figure 3, page 11.

The direction of bit rotation is reversible and is controlled by a selector located above the switch trigger. With the drill held in normal operating position, the direction of rotation selector should be positioned to the left of the switch trigger for forward drilling. The drilling direction is reversed when the selector is to the right of the switch trigger.

Setting the direction of rotation selector in the OFF (center lock) position helps reduce the possibility of accidental starting when not in use.

CAUTION:

To prevent gear damage, always allow the chuck to come to a complete stop before changing the direction of rotation.

TO INSTALL BATTERY PACK

See Figure 2, page 11.

Place the direction of rotation selector in the center position.

Insert the battery pack into the product as shown.

Make sure the latches on each side of the battery pack snap in place and that battery pack is secured in the product before beginning operation.

WARNING:

Always remove battery pack from your tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.

To stop the drill, release the switch trigger and allow the chuck to come to a complete stop.

NOTE: The drill will not run unless the direction of rotation selector is pushed fully to the left or right.

Avoid running the drill at low speeds for extended periods of time. Running at low speeds under constant usage may cause the drill to become overheated. If this occurs, cool the drill by running it without a load and at full speed.

7 – English

OPERATION

KEYLESS CHUCK

See Figure 4, page 11.

The drill has a keyless chuck to tighten or release drill bits in the chuck jaws. The arrows on the chuck indicate which direction to rotate the chuck body in order to LOCK (tighten) or UNLOCK (release) the drill bit.

WARNING:

Do not hold the chuck with one hand and use the power of the drill to tighten the chuck jaws on the drill bit. The chuck body could slip in your hand, or your hand could slip and come in contact with the rotating drill bit. This could cause an accident resulting in serious personal injury.

TWO-SPEED GEAR TRAIN (HI-LO)

See Figure 5, page 11.

The drill has a two-speed gear train designed for drilling or driving at LO (1) or HI (2) speeds. A slide switch is located on top of the drill to select either LO (1) or HI (2) speed. When using drill in the LO (1) speed range, speed will decrease and unit will have more power and torque. When using drill in the HI (2) speed range, speed will increase and unit will have less power and torque. Use LO (1) speed for high power and torque applications and HI (2) speed for fast drilling or driving applications.

ADJUSTABLE TORQUE CLUTCH

This product is equipped with an adjustable torque clutch for driving different types of screws into different materials. The proper setting depends on the type of material and the size of screw you are using.

ADJUSTING TORQUE

See Figure 6, page 11.

There are twenty-four torque indicator settings located on the front of the drill.

Rotate the adjusting ring to the desired setting.

1 - 4 For driving small screws

5 - 8 For driving screws into soft material

9 - 12 For driving screws into soft and hard

materials

13 - 16 For driving screws into hard wood

17 - 20 For driving large screws

21- For heavy drilling

INSTALLING BITS

See Figures 7 - 8, page 12.

Lock the switch trigger by placing the direction of rotation selector in the center position.

Open or close the chuck jaws to a point where the opening is slightly larger than the bit size you intend to use. Also, raise the front of the drill slightly to keep the bit from falling out of the chuck jaws.

Insert the drill bit.

WARNING:

Make sure to insert the drill bit straight into the chuck jaws. Do not insert the drill bit into the chuck jaws at an angle then tighten, as shown in figure 9. This could cause the drill bit to be thrown from the drill, resulting in possible serious personal injury or damage to the chuck.

Tighten the chuck jaws securely on the bit.

NOTE:  Rotate the chuck body in the direction of the arrow marked LOCK to close the chuck jaws. Do not use a wrench to tighten or loosen the chuck jaws.

REMOVING BITS

See Figure 7, page 12.

Lock the switch trigger by placing the direction of rotation selector in the center position.

Open the chuck jaws.

NOTE: Rotate the chuck body in the direction of the arrow marked UNLOCK to open the chuck jaws. Do not use a wrench to tighten or loosen the chuck jaws.

Remove the drill bit.

DRILLING

See Figure 9, page 12.

A level is located on the top of the motor housing to help keep the drill bit level during use.

Check the direction of rotation selector for the correct setting (forward or reverse).

Secure the material to be drilled in a vise or with clamps to keep it from turning as the drill bit rotates.

Hold the drill firmly and place the bit at the point to be drilled.

Depress the switch trigger to start the drill.

Move the drill bit into the workpiece, applying only enough pressure to keep the bit cutting. Do not force the drill or apply side pressure to elongate a hole. Let the tool do the work.

8 – English

OPERATION

WARNING:

Be prepared for binding at bit breakthrough. When these situations occur, drill has a tendency to grab and kick opposite to the direction of rotation and could cause loss of control when breaking through material. If not prepared, this loss of control can result in possible serious injury.

When drilling hard, smooth surfaces, use a center punch to mark the desired hole location. This will prevent the drill bit from slipping off-center as the hole is started.

When drilling metals, use a light oil on the drill bit to keep it from overheating. The oil will prolong the life of the bit and increase the drilling action.

If the bit jams in the workpiece or if the drill stalls, stop the tool immediately. Remove the bit from the workpiece and determine the reason for jamming.

NOTE: This drill has an electric brake. When the switch trigger is released, the chuck stops turning. When the brake is functioning properly, sparks will be visible through the vent slots on the housing. This is normal and is the action of the brake.

WOOD DRILLING

For maximum performance, use high speed steel bits for wood drilling.

Begin drilling at a very low speed to prevent the bit from slipping off the starting point. Increase the speed as the drill bit bites into the material.

When drilling through holes, place a block of wood behind the workpiece to prevent ragged or splintered edges on the back side of the hole.

METAL DRILLING

For maximum performance, use high speed steel bits for metal or steel drilling.

Begin drilling at a very low speed to prevent the bit from slipping off the starting point.

Maintain a speed and pressure which allows cutting without overheating the bit. Applying too much pressure will:

Overheat the drill;

Wear the bearings;

Bend or burn bits; and

Produce off-center or irregular-shaped holes.

When drilling large holes in metal, start with a small bit, then finish with a larger bit. Also, lubricate the bit with oil to improve drilling action and increase bit life.

9 – English

MAINTENANCE

WARNING:

When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause

product damage.

WARNING:

Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible

serious injury.

WARNING:

To avoid serious personal injury, always remove the battery pack from the product when cleaning or

performing any maintenance.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use

clean cloths to remove dirt, dust, oil, grease, etc.

WARNING:

Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.

Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should

be replaced at an Authorized Service Center.

BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING

WARNING:

Upon removal, cover the battery pack’s terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery pack or remove any of its components. Lithium-ion and nickel-cadmium batteries must be recycled or disposed of properly. Also, never touch both terminals with metal objects and/or body parts as short circuit may result. Keep away from children. Failure to comply with these warnings could result in fire and/ or serious injury.

CHUCK REMOVAL

See Figures 10 - 12, page 12.

The chuck may be removed and replaced by a new one.

Remove the battery pack.

Lock the switch trigger by placing the direction of rotation selector in center position.

Insert a 5/16 in. or larger hex key into the chuck of the drill and tighten the chuck jaws securely.

Tap the hex key sharply with a mallet in a clockwise direction. This will loosen the screw in the chuck for easy removal.

Open the chuck jaws and remove the hex key. Using a screwdriver, remove the chuck screw by turning it in a clockwise direction.

NOTE:  The chuck screw has left hand threads.

Insert the hex key into the chuck and tighten the chuck jaws securely. Tap sharply with a mallet in a counterclockwise direction. This will loosen the chuck on the spindle. It can now be unscrewed by hand.

TO RETIGHTEN A LOOSE CHUCK

The chuck may become loose on the spindle and develop a wobble. Also, the chuck screw may become loose, causing the chuck jaws to bind and prevent them from closing.

To tighten:

Remove the battery pack.

Lock the switch trigger by placing the direction of rotation selector in the center position.

Open the chuck jaws.

Insert the hex key into the chuck and tighten the chuck jaws securely. Tap the hex key sharply with a mallet in a clockwise direction. This will tighten the chuck on the spindle.

Open the chuck jaws and remove the hex key.

Tighten the chuck screw.

NOTE: FIGURES (ILLUSTRATIONS) START ON PAGE 11 AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.

10 – English

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