Precor TRM 800 User Manual

0 (0)
Precor TRM 800 User Manual

Assembling and Maintaining

TRM 800-Series Treadmills

Edition Information

ASSEMBLING AND MAINTAINING TRM 800-SERIES TREADMILLS

P/N 300713-341 rev G

Copyright © February 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice.

Trademark Note

Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.

Intellectual Property Notice

All rights, title, and interests in and to the software of the Preva Business Suite, the accompanying printed materials, any copies of such software, and all data collected via the Preva Business Suite, are exclusively owned by Precor or its suppliers, as the case may be.

Precor is widely recognized for its innovative, award-winning designs of exercise equipment. Precor aggressively seeks U.S. and foreign patents for both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of Precor product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.

Precor Incorporated

20031 142nd Ave NE, P.O. Box 7202 Woodinville, WA 98072-4002 1-800-347-4404

http://www.precor.com

Important Safety Instructions

Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference.

Safety Precautions

Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices. These precautions include the following:

Read all instructions in this guide before installing and using the equipment and follow any labels on the equipment.

Make sure all users see a physician for a complete physical examination before they begin any fitness program.

Il est conseillé de subir un examen médical complet avant d’entreprendre tout programme d’exercise. Si vous avez des étourdissements ou des faiblesses, arrêtez les exercices immédiatement.

Do not allow children, or people unfamiliar with the operation of this equipment, on or near it. Do not leave children unsupervised around the equipment.

Make sure all users wear proper exercise clothing and shoes for their workouts and avoid loose or dangling clothing. Users should not wear shoes with heels or leather soles, and they should check the soles of their shoes to remove any dirt and embedded stones. They should also tie long hair back.

Never leave the equipment unattended when it is plugged in. Unplug the equipment from its power source when it is not in use, before cleaning it, and before providing authorized service.

Note: The optional power adapter is considered a power source for self-powered equipment.

4

Assembling and Maintaining TRM 800-Series Treadmills

Use the power adapter provided with the equipment. Plug the power adapter into an appropriate, grounded power outlet as marked on the equipment.

Care should be taken when mounting or dismounting the equipment.

Read, understand, and test the emergency stop procedures before use.

Keep the power cord or optional power adapter and plug away from heated surfaces.

Route power cables so that they are not walked on, pinched, or damaged by items placed upon or against them, including the equipment itself.

Ensure the equipment has adequate ventilation. Do not place anything on top of or over the equipment. Do not use on a cushioned surface that could block the ventilation opening.

Assemble and operate the equipment on a solid, level surface.

Proper Location for Equipment

For all equipment other than treadmills: Locate at least 40 inches (1 meter) away from walls or furniture on either side of the equipment, and 40 inches (1 meter) away from objects behind the equipment.

For treadmills: Locate at least 40 inches (1 meter) away from walls or furniture on either side of the treadmill, and at least 80 inches (2 meters) away from objects behind the treadmill.

Keep equipment away from water and moisture. Avoid dropping anything on or spilling anything inside the equipment to prevent electric shock or damage to the electronics.

Do not operate electrically powered equipment in damp or wet locations.

Never operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been dropped, damaged, or exposed to water. Call for service immediately if any of these conditions exist.

Maintain the equipment to keep it in good working condition, as described in the Maintenance section of the assembly and maintenance guide. Inspect the equipment for incorrect, worn, or loose components, and then correct, replace or tighten prior to use.

Important Safety Instructions

5

When using the treadmill, always attach the safety clip to your clothing before beginning your workout. Failure to use the safety clip may pose a greater risk of injury in the event of a fall.

Also, verify that the running belts on treadmills are clean and running smoothly.

Do not allow runners over 350 pounds (160 kg) or walkers over 500 pounds (225 kg) to use the treadmill.

If you plan to move the equipment, obtain help and use proper lifting techniques. Refer to the "Moving the Equipment" section of the assembly and maintenance guide.

Use the equipment only for its intended purpose as described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries.

Do not operate the equipment where aerosol (spray) products are being used or where oxygen is being administered.

Do not use outdoors.

Do not attempt to service the equipment yourself, except to follow the maintenance instructions in this manual.

Never drop or insert objects into any opening. Keep hands away from moving parts.

Do not set anything on the stationary handrails, handlebars, control console, or covers. Place liquids, magazines, and books in the appropriate receptacles.

Do not lean on or pull on the console at any time.

CAUTION: DO NOT remove the cover, or you may risk injury due to electric shock. Read the assembly and maintenance guide before operating. There are no user-serviceable parts inside. Contact Customer Support if the equipment needs servicing. For use with single phase AC supply only.

Safety Code

The club owner or manager has the option to enable the safety code. With the code enabled, a user must enter four number keys in the correct order before using the equipment. If the user does not press the correct keys within two minutes, he or she is denied access to the equipment.

6

Assembling and Maintaining TRM 800-Series Treadmills

Educating Users

Take time to educate users about the Important Safety Instructions found in both the User Reference Manual and Product Owner’s Manual. Explain to your club or facility patrons that they should observe the following precautions:

Hold onto a stationary handrail or handlebar while assuming the starting position on the equipment.

Face the console at all times.

On treadmills, straddle the running belt and attach the safety clip to clothing at waist level before touching the control console.

Important: For safety, make sure users step onto the running belt while it is moving at or below 1 mile per hour (1.6 kilometers per hour).

Hold on to a stationary handrail or handlebar with one hand whenever you operate the console keys with the other hand.

Hazardous Materials and Proper Disposal

The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries.

If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.

Important Safety Instructions

7

Product Recycling and Disposal

This equipment must be recycled or discarded according to applicable local and national regulations.

Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union. The WEEE label indicates that the product is not to be thrown away, but rather reclaimed upon end of life per this Directive.

In accordance with the European WEEE Directive, electrical and electronic equipment (EEE) is to be collected separately and to be reused, recycled, or recovered at end of life. Users of EEE with the WEEE label per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to customers for the return, recycling, and recovery of WEEE. Customer participation is important to minimize any potential effects of EEE on the environment and human health due to the potential presence of hazardous substances in EEE. For proper collection and treatment, refer to Obtaining Service.

Regulatory Notices for the RFID Module

When equipped with a control console as described in this document, this equipment may include a radio-frequency identification (RFID) module. The RFID module has been certified to operate at temperatures between -20ºC and 85°C (-4°F and 185°F).

8

Assembling and Maintaining TRM 800-Series Treadmills

Radio Frequency Interference (RFI)

The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI).

Federal Communications Commission, Part 15

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the owner’s manual instructions, can cause harmful interference to radio communications.

Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

WARNING Per FCC rules, changes or modifications not expressly approved by the manufacturer could

void the user’s authority to operate the equipment.

Industry Canada

This device complies with RSS-210:2007 of the Spectrum Management & Telecommunications Radio Standards Specification. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This Class A digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

ATTENTION: Haute Tension Débranchez avant de réparer

Important Safety Instructions

9

European Applications

CE compliance is claimed to the following directives:

1999/5/EC R&TTE Directive

2006/95/EC LVD Directive

2002/95/EC RoHS Directive

Directive compliance has been verified to the following standards:

EN 55022

EN 300 330-1 V1.5.1

EN 300 330-2 V1.3.1

EN 301 489-3 V1.4.1

EN 301 489-1 V1.8.1

EN 60950-1

Regulatory Notices for Cardiovascular Exercise Equipment

The regulatory information in this section applies to the exercise equipment and its control console.

Safety Approvals for Cardiovascular Equipment

Precor equipment has been tested and found to comply with the following applicable safety standards.

Cardiovascular Type Equipment:

CAN/CSA, IEC, EN 60335-1 (Household and similar electrical appliances - Safety)

EN 957 (Stationary training equipment, class S/B compliant equipment)

PVS and P80 Regulatory Notice

This Precor equipment has been tested and found to comply with the following applicable safety standards.

CAN/CSA, UL, IEC, EN 60065 (Audio, video and similar electronic apparatus - Safety)

10

Assembling and Maintaining TRM 800-Series Treadmills

Radio Frequency Interference (RFI)

This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI).

Federal Communications Commission, Part 15

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the owner’s manual instructions, may cause harmful interference to radio communications.

WARNING Per FCC rules, changes or modifications not expressly approved by Precor could void the

user’s authority to operate the equipment.

Industry Canada

This Class A digital apparatus complies with Canadian

ICES-003.

Cet appareil numérique de la classe A est conforme à la norme

NMB-003 du Canada.

ATTENTION: Haute Tension

Débranchez avant de réparer

European Applications

CE compliance is claimed to the following directives:

2004/108/EC EMC Directive

2006/95/EC LVD Directive

2002/95/EC RoHS Directive

Directive compliance has been verified to the following standards:

EN 55022

EN 55024

EN 60335-1

EN 60065 (P80 and PVS)

Important Safety Instructions

11

Treadmill Grounding Instructions

The treadmill must be grounded. If the equipment malfunctions or breaks down, grounding draws off electric current and reduces the risk of electric shock. The power cord on the treadmill is equipped with a grounding conductor and a three-pin grounding plug. This plug must be inserted into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. Failure to ground the treadmill properly may void the Precor Limited Warranty.

DANGER Improper connection of the grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are not sure whether the equipment is properly grounded. Do not modify the plug provided with the treadmill. If the plug does not fit the outlet, have a proper outlet installed by a qualified electrician.

Electrical Recommendations:

120 V and 240 V Treadmills

Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed.

You should have received a power cable that meets your local electrical code requirements along with the equipment. Precor treadmills must be connected to a 20 amp isolated branch circuit that can be shared only with one PVS. If you need additional help with the power connections contact your Precor authorized dealer.

12

Assembling and Maintaining TRM 800-Series Treadmills

Important: An individual branch circuit provides a hot conductor and neutral conductor to a receptacle. The conductors must not be looped, "daisy-chained", or connected to any other conductors. The circuit must be grounded according to NEC guidelines or local region electric codes.

Figure 1: North American 120-volt, 20-amp power receptacle

Figure 2: North American 240-volt, 20-amp power receptacle

Obtaining Service

Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com.

Obtaining Updated Documentation

Current documentation for Experience Series consoles and Preva Networked Fitness software is available at http://www.precor.com/productmanuals. You may want to check in for updated information from time to time as the universe of Preva features expands.

Table of Contents

 

Important Safety Instructions ...................................................

3

Safety Precautions.................................................................................

3

Safety Code ............................................................................................

5

Educating Users ....................................................................................

6

Hazardous Materials and Proper Disposal....................................

6

Product Recycling and Disposal .......................................................

7

Regulatory Notices for the RFID Module .......................................

7

Regulatory Notices for Cardiovascular

 

Exercise Equipment ......................................................................

9

Treadmill Grounding Instructions....................................................

11

Electrical Recommendations: 120 V

 

and 240 V Treadmills..................................................................

11

Obtaining Service.................................................................................

12

Obtaining Updated Documentation...............................................

12

Assembling the Treadmill .......................................................

15

Installation Requirements..................................................................

16

Unpacking the Cables.........................................................................

18

Assembling the Frame.......................................................................

20

Completing Assembly .......................................................................

25

Attaching the Power Cord Clips .....................................................

26

Checking Treadmill Alignment and Adjusting

 

the Running Belt ..........................................................................

27

Leveling the Unit .................................................................................

28

Plugging In the Power Cord..............................................................

29

Breaking in the Equipment ...............................................................

29

Installing the Console ...............................................................

31

Threading the Cable Assembly (P80)...........................................

31

Connecting Cables (P80).................................................................

33

Completing the Console Installation (P80) ................................

37

Threading the Cable Assembly (P30 and P20) .........................

38

Connecting Cables (P30).................................................................

39

Connecting Cables (P20)................................................................

40

Completing the Console Installation (P30 and P20).................

41

Reassembling the Treadmill Fairing ..............................................

42

Verifying That the Heart Rate Display Is Operational..............

43

14

Assembling and Maintaining TRM 800-Series Treadmills

Maintenance............................................................................

45

Daily Cleaning .....................................................................................

45

Daily Inspection..................................................................................

46

Weekly Maintenance........................................................................

47

Monthly Maintenance ......................................................................

47

Adjusting the Running Belt ..............................................................

48

Checking the Alignment of the Running Belt..............................

49

Storing the Chest Strap.....................................................................

50

Moving the Equipment .....................................................................

50

Long-Term Storage.............................................................................

51

Treadmill Safety Features.......................................................

53

Entering the Safety Code...................................................................

53

Using the Treadmill Safety Clip......................................................

54

Turning the Treadmill On and Off ..................................................

55

Weight Limit.........................................................................................

55

Location..................................................................................................

55

Commercial Cardiovascular Equipment Limited Warranty ....

57

Chapter 1

Assembling the Treadmill

Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment.

WARNING You will need assistance to assemble this unit.

DO NOT attempt assembly by yourself.

To prepare the treadmill for assembly:

1.Have your assistant help place the shipping carton close to the location where you plan to use the treadmill. Break down the sidewalls of the shipping carton so that they lie flat. Remove the loose contents of the carton.

CAUTION: Use safe lifting techniques throughout the following steps. To prevent injury to yourself or damage to the equipment, obtain appropriate assistance before removing the unit from the pallet.

2.With the help of as many assistants as necessary, lift the treadmill off of the pallet and roll it gently onto the floor.

3.Make sure that the power switch is OFF. Check the ON/OFF power switch on the front of the treadmill. Place the switch in the O (OFF) position. Make sure that the treadmill is not plugged into a power source.

Note: In the following step, do not roll the treadmill over its power cord.

4.Lift the unit by placing hands on opposite sides of the rear cross brace found under the treadmill’s running belt. Roll the treadmill on its front wheels to the area where it will be used.

16

Assembling and Maintaining TRM 800-Series Treadmills

5.Remove the shipping fasteners from the front panel using a ¹-inch hex key and a ¹⁄–inch box-end wrench.

6.Remove any tape or wire ties securing the console cable to the side of the unit.

Before you begin, verify that you have received the following parts:

Base frame assembly

Left and right upright supports

Center fairing with handrails

Hardware kit

Installation Requirements

The location where the treadmill is installed must provide power connections that supply the appropriate voltage, a 20A dedicated branch circuit, and grounding as specified on the treadmill.

CAUTION: Do not use a non-grounded outlet or transformer. Do not remove or otherwise bypass the plug with an adapter. Electrical damage can occur and void the Precor Limited Warranty if the treadmill is connected to an improper power source.

Required Tools

¹-inch hex wrench

-inch hex wrench (ball end is desirable)

¹-inch box-end wrench

Bubble level

#2 Phillips screwdriver

String or fish tape

Wire cutter

Assembling the Treadmill

17

Hardware Kit (not to scale)

The hardware kit shipped with this equipment contains the fasteners and other hardware components shown in the following table. Before you begin assembly, make sure that your hardware kit is complete. If not, please contact Precor Customer Support.

Fasteners

Quantity

Power cord clips

6

-inch x ³-inch socket head

8

screws

 

-inch x ³-inch buttonhead

6

screws (zinc finish)

 

-inch x ³-inch buttonhead

4

screws (black finish)

 

Flat head hex drive screws (¹-inch

4

x ³-inch)

 

-inch locknuts with star washers

4

-inch split lock washers

10

-inch flat washers (zinc finish)

6

-inch flat washers (black finish)

12

Note: Retrieve the cables and other hardware shipped with the console before you begin installation.

18

Assembling and Maintaining TRM 800-Series Treadmills

Unpacking the Cables

To connect the console to the base unit, you may need up to five cables, as follows:

Ethernet (P80 only)

Television (P80 only)

Power (P80 only)

Base unit data

Automatic stop sensor (Auto Stop)

The first three of these cables are shipped with the P80 console. The remaining two are shipped inside the treadmill fairing.

To unpack the cables:

1.Open the box containing the P80 console. Retrieve the Ethernet, television, and power cables.

2.Remove the two screws holding the center column cover in place. Remove the cover and set it aside, along with the two screws.

Figure 3: Removal and replacement of the center column cover

Loading...
+ 44 hidden pages