Poulan 96192003500, 428861, XT11530ES User Manual

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IMPORTANT MANUAL

Do Not Throw Away

OWNER'S MANUAL

MODEL NUMBER:

XT11530ES

SNOW THROWER

WARNING:

Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury.

Always Wear Eye Protection During Operation

428861 Rev.3 08.12.09 BM

Printed in the U.S.A.

IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury.

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

WARNING: Always remove safety ignitionkeyanddisconnectsparkplugwire and place it where it cannot contact plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should beexercisedwhileusingonslopingsurfaces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.

WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Training

1.Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2.Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3.Keep the area of operation clear of all persons, particularly small children.

4.Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.

Preparation

1.Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2.Disengage all clutches and shift into neutral before starting the engine (motor).

3.Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.

4.Handle fuel with care; it is highly flammable

(a)Use an approved fuel container.

(b)Never add fuel to a running engine or hot engine.

(c)Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.

(d)Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.

(e)When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

(f)Keep the nozzle in contact with the rim of the fuel tank or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device.

(g)Replace gasoline cap securely and wipe up spilled fuel.

(h)If fuel is spilled on clothing, change clothing immediately.

5.Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.

6.Adjust the collector housing height to clear gravel or crushed rock surface.

7.Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

8.Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.

Operation

1.Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2.Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

3.After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.

4.If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5.Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge chute, and when making any

2

repairs, adjustments or inspections.

 

6.Whencleaning,repairingorinspectingthesnowthrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

7.Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8.Exercise extreme caution when operating on slopes.

9.Never operate the snow thrower without proper guards, and other safety protective devices in place and working.

10.Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11.Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13.Disengage power to the collector/impeller when snow thrower is transported or not in use.

14.Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).

15.Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.

16. Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute. To clear the chute:

1.SHUT THE ENGINE OFF!

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

Maintenance and Storage

1.Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2.Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.

3.Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.

4.Maintain or replace safety and instruction labels, as necessary.

5.Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and manufactured to give best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE: _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity

3.0 Quarts (2,83 Liters)

and Type:

Unleaded Regular only

 

 

Oil Type

SAE 5W-30 or 10W-30

(API SG–SL):

Synthetic SAE 5W-30

 

 

Oil Capacity:

21 Ounces (0,6 Liters)

 

 

Spark Plug:

Champion QC12YC

Gap:

0.030" (0,762 mm)

 

 

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your snow thrower.

Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.

TABLE OF CONTENTS

SAFETY RULES ........................................................

2-3

PRODUCT SPECIFICATIONS......................................

3

CUSTOMER RESPONSIBILITIES................................

3

ASSEMBLY / PRE-OPERATION ...............................

4-7

OPERATION ............................................................

8-13

MAINTENANCE.....................................................

14-15

MAINTENANCE SCHEDULE .....................................

14

SERVICE AND ADJUSTMENTS...........................

16-18

STORAGE...................................................................

19

TROUBLESHOOTING................................................

20

REPAIR PARTS .....................................................

22-40

3 WARRANTY...............................................

BACK PAGE

PARTS PACKED SEPARATELY IN CARTON

(1) FUEL STABILIZER PACKET

(1) MULTI-

 

WRENCH

 

(180684)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) POWER CORD

 

 

 

SAFTEY IGNITION KEY(S)

(198563)

(193071)

(1) AUGER CONTROL ROD

(1) DISCHARGE CHUTE

EXTRA SHEAR BOLTS AND NUTS

 

 

 

 

 

 

 

 

 

 

(2) SHOULDER

(2) LOCKNUTS

 

 

 

BOLT 1/4-20 x 1-3/4

1/4-20

 

(192090)

(73800400)

ROTATOR HEAD MOUNTING

(3) RETAINER SPRINGS (169675)

(1) WASHER 3/8

(1) LOCKNUT 3/8

(19131316)

(73800600)

CHUTE DEFLECTOR REMOTE CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) LOCKNUT

(1) CARRIAGE BOLT

(1) LOCKNUT

(1) SHOULDER

(1) SPRING

5/16-18

5/16-18 x 5/8

1/4-20

BOLT 1/4-20

(751153)

(72250505)

 

(191730)

(179829)

 

 

(184505)

(2)FLAT WASHERS

(2)CARRIAGE BOLTS 3/8-16 x 2.25

(2)HANDLE KNOBS

ASSEMBLY / PRE-OPERATION

Read these instructions and this manual in its entirety

 

2.

Cut down all four corners of carton and lay panels flat.

before you attempt to assemble or operate your new

 

3.

Remove the two (2) screws securing the auger housing

snow thrower. Reading the entire manual will familiar-

 

 

 

to the pallet.

ize you with the unit, which will assist you in assembly,

 

 

 

4.

Remove all packing materials except plastic tie holding

operation and maintenance of the product.

 

 

 

speed control rod to lower handle.

Your new snow thrower has been assembled at the factory

 

 

 

5. Remove the two (2) plastic ties securing the upper

with the exception of those parts left unassembled for ship-

 

 

 

handle to the pallet.

ping purposes. All parts such as nuts, washers, bolts, etc.,

 

 

 

6. Remove snow thrower from carton and check carton

necessary to complete the assembly have been placed in

 

the parts bag. To ensure safe and proper operation of your

 

 

thoroughly for additional loose parts.

snow thrower, all parts and hardware you assemble must

 

HOW TO SET UP YOUR SNOW THROWER

be tightened securely. Use the correct tools as necessary

 

to ensure proper tightness.

 

TOOL BOX (See Fig. 10)

 

 

REMOVE SNOW THROWER FROM CARTON

 

A toolbox is provided on your snow thrower. The toolbox is

1. Remove all accessible loose parts and parts boxes

 

located on top of the belt cover. Store the extra shear bolts,

4

nuts and multi-wrench provided in parts bag in the toolbox.

from carton.

 

 

ASSEMBLY / PRE-OPERATION

NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making adjustments to the skid plates.

UNFOLD UPPER HANDLE

1.Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles.

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1.Remove plastic tie securing rod to lower handle.

2.Insert rod into speed control bracket and secure with retainer spring.

SPEED

CONTROL

ROD

PLASTIC TIE

UPPER

HANDLE

HANDLE

KNOB

LOWER

HANDLE

FIG. 1

SPEED CONTROL ROD

 

RETAINER

 

SPRING

SPEED

SPEED

CONTROL

CONTROL

BRACKET

LEVER

INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)

The traction drive control rod is installed on the snow thrower.

1.Remove plastic tie securing rod to lower handle.

2.With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.

PLASTIC TIE

TRACTION DRIVE

CONTROL ROD

VINYL

SLEEVE

FIG. 3

TRACTION DRIVE

RETAINER

CONTROL LEVER

SPRING

 

TRACTION

 

DRIVE

 

CONTROL

 

ROD

DRIVE

 

CONTROL

 

BRACKET

 

FIG. 4

FIG. 2

5

ASSEMBLY / PRE-OPERATION

INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)

1.Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve. Hook spring in hole in rod end.

2.Hook end of spring into control arm with loop opening up as shown. (See Fig. 5)

3.With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.

AUGER

CONTROL

ROD

VINYL

SLEEVE

CONTROL

ARM

LOOP

OPENING

UP

FIG. 5

AUGER CONTROL ROD

AUGER

RETAINER

CONTROL

LEVER

SPRING

 

 

AUGER

CONTROL

BRACKET

FIG. 6

INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7)

NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head.

1.Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

2.Position chute rotator head over chute bracket. If necessary,rotatechuteassemblytoalignsquareandpinonunderside of chute rotator head with holes in chute bracket.

3.With chute rotator head and chute bracket aligned, position chute rotator head on pin and threaded stud of mounting bracket.

4.Install 3/8 washer and locknut on threaded stud and tighten securely.

CHUTE

 

 

ROTATOR

 

3/8 LOCKNUT

HEAD

 

 

 

 

3/8 WASHER

 

 

PIN

 

 

THREADED

 

 

STUD

 

ALIGN BEFORE

ROTATOR HEAD

CHUTE

MOUNTING

BRACKET

TIGHTENING LOCKNUT

BRACKET

FIG. 7

6

ASSEMBLY / PRE-OPERATION

INSTALL CHUTE DEFLECTOR REMOTE CONTROL

(See Figs. 8 and 9)

1.Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely.

2.Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt and 1/4-20 locknut as shown. Tighten nut securely. Eyelet will be loose on shoulder bolt.

3.Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown.

1/4-20

SPRING

CHUTE

SHOULDER

DEFLECTOR

BOLT

 

 

HOOK

 

BETWEEN

 

HEX NUTS

 

ON CHUTE

1/4-20

ROTATER

LOCKNUT

HEAD

 

5/16-18

 

CARRIAGE

 

BOLT

CABLE

 

EYELET

 

REMOTE

 

CABLE

 

BRACKET

 

5/16-18

 

LOCKNUT

 

FIG. 8

CHUTE DEFLECTOR

CONTROL LEVER

FIG. 9

CHECK TIRE PRESSURE

The tires on your snow thrower were overinflated at the factory for shipping purposes. Correct and equal tire pressure is important for best snow throwing performance.

Reduce tire pressure to 14-17 PSI.

7

OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.

DANGER

 

 

 

 

 

 

 

 

 

PRIMER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR WARNING

READ AND FOLLOW ALL SAFETY INFORMATION

AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. FORWARD REVERSE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.

IGNITION KEY.

 

INSERT TO START

 

AND RUN,

 

PULL OUT TO STOP.

 

DISENGAGED

ENGAGED

 

SNOW

TRACTION

DISCHARGE

DRIVE CONTROL

 

8

OPERATION

GASOLINE

FILLER CAP

MUFFLER

CHOKE CON-

TROL

PRIMER

SAFETY

IGNITION

KEY ON / OFF SWITCH

NOTE: ITEMS ABOVE

ARE SHOWN IN

THEIR TYPICAL

LOCATION ON THE

ENGINE. ACTUAL

LOCATION MAY VARY

WITH THE ENGINE

ON YOUR UNIT.

AUGERS

ELECTRIC

AUGER

START BUTTON

CONTROL

 

RECOIL

LEVER

 

(AUXILIARY)

 

STARTER

 

HANDLE

 

 

CHUTE

DEFLECTOR

DISCHARGE

CHUTE

CLEAN-OUT

TOOL

FIG. 10

DRIVE

SPEED CONTROL LEVER

DISCHARGE CHUTE

CONTROL LEVER

DEFLECTOR REMOTE

CONTROL LEVER

TRACTION

DRIVE

CONTROL

LEVER

LH TURN

TRIGGER

LIGHT

HANDLE

KNOB

MUFFLER

TOOLBOX

SKID PLATE

MEETS A.N.S.I. SAFETY REQUIREMENTS

Our snow throwers conform to the standards of the American National Standards Institute.

Toolbox - used to store spare shear bolts, locknuts and wrench.

Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.

Electric start button - used for starting the engine.

Recoil (auxiliary) starter handle - used for starting the engine.

Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.

LH and RH turn triggers - used to steer the snow thrower. Choke control - used for starting a cold engine.

ON / OFF switch - used to STOP the engine.

Traction drive control lever - used to engage powerpropelled forward or reverse motion of snow thrower.

Auger control lever - used to engage auger motion (throw snow).

Deflector remote control lever - used to change the distance the snow is thrown.

Discharge chute control lever - used to change the direction the snow is thrown.

Skid plate - used to adjust height of scraper bar from the ground.

9

OPERATION

The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear

safety glasses or eye shields while operating 00155 your snow thrower or performing any adjustments or repairs. We recommend standard safety glasses

or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before adding fuel or attempting to start the engine.

STOPPING

TRACTION DRIVE

Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

AUGER

• Release the auger control lever to stop throwing snow. ENGINE

1.Move ON / OFF switch to “OFF” position.

2.Remove (do not turn) safety ignition key to prevent unauthorized use.

NOTE: Never use choke to stop engine.

TO USE CHOKE CONTROL (See Fig. 11)

The choke control is located on the engine. Use the choke control whenever you are starting a cold engine. Do not use to start a warm engine.

To engage choke, turn knob counterclockwise. Slowly turn knob clockwise to disengage.

OFF

 

 

FULL

 

 

 

 

 

FIG. 11

TO CONTROL SNOW DISCHARGE (See Fig. 12)

WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

WARNING: If the discharge chute or auger become clogged, shut-off engine andwaitforallmovingpartstostop.Use the clean-out tool, NOT YOUR HANDS, to unclog the chute and/or auger.

The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever.

Tochangethedischargechuteposition,pressdownward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.

The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to throw snow a short distance; set the deflector higher to throw snow farther.

Press downward on chute deflector control lever and move lever forward to raise the deflector and increase the distance. Move lever back to lower the deflector and decrease the distance. Be sure lever springs back and locks into desired position.

DISCHARGE CHUTE

CONTROL LEVER

CHUTE DEFLECTOR

REMOTE CONTROL LEVER

FIG. 12

TO THROW SNOW (See Fig. 13)

The auger rotation is controlled by the auger control lever located on the right side handle.

Squeeze auger control lever to handle to engage the auger and throw snow.

Release the auger control lever to stop throwing snow.

AUGER

CONTROL

LEVER

FIG. 13

10

OPERATION

USING THE CLEAN-OUT TOOL (See Fig. 14)

In certain snow conditions, the discharge chute may become clogged with ice and snow. Use the clean-out tool to dislodge this blockage.

When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.

Release the auger control lever and shut off the engine.

Remove the clean-out tool from it's mounting clip. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.

After the packed snow has been dislodged, return the cleanout tool to it's mounting clip by pushing it into the clip.

Make sure the discharge chute is pointed in a safe direction (no vehicles, buildings, people, or other objects are inthedirectionofdischarge)beforerestartingtheengine.

Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger housing and the discharge chute.

DISCHARGE CHUTE

CLEAN-OUT

TOOL

MOUNTING

CLIP

FIG. 14

TO MOVE FORWARD AND BACKWARD (See Fig. 15)

SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle.

Squeeze traction drive control lever to handle to engage the drive system.

Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

SPEED and DIRECTION are controlled by the drive speed control lever.

Press downward on the speed control lever and move lever to desired position BEFORE engaging the traction drive control lever. Be sure lever springs back and locks into desired position.

CAUTION: Do not move speed control lever when traction drive control lever is engaged. Damage to the snow thrower can result.

Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower.

NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the auger control lever in the engaged position. This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process.

TRACTION DRIVE

CONTROL LEVER

DRIVE SPEED

CONTROL LEVER

FIG. 15

POWER STEERING OPERATION (See Fig. 16)

Steering triggers are used to assist in steering your snow thrower. The triggers are located on the underside of each handle. When a trigger is squeezed, it disengages the drive wheel on that side of snow thrower and allows it to turn in that direction.

To turn left – squeeze left side trigger.

To turn right – squeeze right side trigger.

LH TURN

RH TURN

TRIGGER

TRIGGER

FIG. 16

11

OPERATION

TO ADJUST SKID PLATES (See Fig. 17)

TO ADJUST SKID PLATES (See Fig. 17)

NOTE: The wrench provided in your parts bag may be NOTE: The wrench provided in your parts bag may be used to adjust the skid plates.

used to adjust the skid plates.

Skid plates are located on each side of the auger housing Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in for current surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk, normal conditions, such as a paved driveway or sidewalk, place skid plates in the highest position (lowest scraper place skid plates in the highest position (lowest scraper clearance) to give a 1/8" clearance between the scraper clearance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface bar and the ground. Use a middle position if the surface to be cleared is uneven.

to be cleared is uneven.

NOTE: It is not recommended to operate the snow thrower NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property impeller, which can cause serious personal injury, property damage or damage to the snow thrower.

damage or damage to the snow thrower.

• If snow thrower must be operated over gravel surface,

• If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position.

to lowest (highest scraper clearance) position.

1. Shut off engine and wait for all moving parts to stop. 1. Shut off engine and wait for all moving parts to stop. 2. Adjust skid plates by loosening the hex nuts, then 2. Adjust skid plates by loosening the rear 1/2" hex nut moving skid plate to desired position. Be sure both only, then moving skid plate to desired position. Be sure

plates are adjusted evenly. Tighten securely. both plates are adjusted evenly. Tighten securely.

HIGH POSITION (LOW GROUND CLEARANCE)

 

AUGER

 

HOUSING

 

SCRAPER BAR

HEX

SKID PLATE

NUTS

LOW POSITION (HIGH GROUND CLEARANCE)

FIG. 17

SCRAPER BAR (See Fig. 17)

The scraper bar is not adjustable, but is reversible. After considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement. Replace a damaged or worn scraper bar.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine on your snow thrower has been shipped, from the factory, already filled with oil.

1.Check engine oil with snow thrower on level ground.

2.Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

To change engine oil, see “TO CHANGE ENGINE OIL” in the Maintenance section of this manual.

ADD GASOLINE (See Fig. 18)

Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CHOKE

ENGINE OIL

GASOLINE

CONTROL

FILL CAP / DIPSTICK

FILLER CAP

STARTER

BUTTON

PRIMER

RECOIL

 

SAFETY

STARTER

HANDLE

IGNITION

ON / OFF

KEY

SWITCH

 

NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION. ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

12

FIG. 18

OPERATION

TO START ENGINE

Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.

Be sure your house is a 120 Volt A.C. three-wire grounded system. If you are uncertain, consult a licensed electrician.

WARNING: Do not use the electric starter if your house is not a 120 Volt A.C. three-wire grounded system. Serious personal injury or damage to your snow thrower could result.

COLD START - ELECTRIC STARTER

1.Insert safety ignition key (tied to recoil start cord) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2.Place ON / OFF switch in “ON” position.

3.Rotate choke control to “FULL” position.

4.Connect the power cord to the engine.

5.Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.

NOTE: Do not use primer when starting engine with the electric starter.

6. Push starter button until engine starts.

IMPORTANT: Do not crank engine more than five continuous seconds between each time you try to start. Wait 5 to 10 seconds between each attempt.

7.When the engine starts, release the starter button and slowly move the choke control to the “OFF” position.

8.Disconnect the power cord from the receptacle first, then from the engine.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - ELECTRIC STARTER

Follow the steps above, keeping the choke control in the “OFF” position.

COLD START - RECOIL STARTER

1.Insert safety ignition key (tied to recoil start cord) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2.Place ON / OFF switch in “ON” position.

3.Rotate choke control to “FULL” position.

4.Push the primer four (4) times if the temperature is below 15°F, or two (2) times if temperature is between 15° and 50°F. If temperature is above 50°F, priming is not necessary.

NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few minutes before attempting to start and DO NOT push the primer.

5.Pull recoil starter handle quickly. Do not allow starter rope to snap back.

6.When the engine starts, release the recoil starter handle and slowly move the choke control to the “OFF” position.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - RECOIL STARTER

Follow the steps above, keeping the choke in the “OFF” position. DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any moisture on the engine.

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, proceed as follows:

1.Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.

2.Release the recoil starter handle and let it snap back against the starter.

If the engine still fails to start, repeat the above steps or use the electric starter.

SNOW THROWING TIPS

Go slower in deep, freezing or heavy wet snow. Use the drive speed control, NOT the ON / OFF switch, to adjust speed.

It is easier and more efficient to remove snow immediately after it falls.

The best time to remove snow is the early morning. At this time the snow is usually dry and has not been exposed to the direct sun and warming temperatures.

Slightly overlap each successive path to ensure all snow will be removed.

Throw snow downwind whenever possible.

Adjust the skid plates to proper height for current snow conditions. See “TO ADJUST SKID PLATES” in this section of this manual.

For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly.

Keep engine clean and clear of snow during use. This will help air flow and extend engine life.

Aftersnow-throwingiscompleted,allowenginetorunfor a few minutes to melt snow and ice off the engine.

Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.

WARNING: Do not operate snow thrower if weather conditions impair visibility. Throwing snow during a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.

13

Poulan 96192003500, 428861, XT11530ES User Manual

MAINTENANCE

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer.

Follow the maintenance schedule in this manual.

NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator.

BEFORE EACH USE

1.Check engine oil level.

2.Check for loose fasteners.

3.Check controls to be sure they are functioning properly.

LUBRICATION

Keep your snow thrower well lubricated (See “LUBRICATION CHART”).

SNOW THROWER

Always observe the safety rules when performing any maintenance.

TIRES

Maintain proper air pressure in both tires (14–17 P.S.I. ).

Keeptiresfreeofgasolineandoil,whichcanharmrubber.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

LUBRICATION CHART

SAE 5W-30 Motor Oil

See “ENGINE” in Maintenance section

General Purpose

Grease

Pivot points

Auger

 

grease fittings

Engine oil

V-BELTS

Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).

The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to

14 the snow thrower.

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