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Model: PP4300/PP6600/PP6600E/PP7600E
IMPORTANT - Please make certain the person who uses this generator thoroughly reads these instructions and all other instructions provided to ensure proper safety, use, and care of your new portable electric generator.
Consumers service: 1-800-849-1297 WWW.POULANPRO.COM
TABLE OF CONTENTS |
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INTRODUCTION ................................................................................................. |
2 |
SAFETY RULES ............................................................................................. |
3-4 |
SYMBOLS....................................................................................................... |
5-7 |
FEATURES ................................................................................................... |
8-10 |
ASSEMBLY ................................................................................................. |
11-13 |
OPERATION ............................................................................................... |
14-16 |
ELECTRICAL.................................................................................................... |
17 |
MAINTENANCE .......................................................................................... |
18-19 |
STORAGE......................................................................................................... |
20 |
TROUBLESHOOTING ...................................................................................... |
21 |
WARRANTY ................................................................................................ |
22-27 |
PARTS ORDERING/SERVICING .................................................................... |
28 |
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product, making it easy to maintain and operate.
Inthe State of California, a sparkarresterisrequired bylaw (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. The muffler is equipped with a spark arrester; it must be maintained in effective working order.
Replacement spark arresters may be obtained by calling
1-800-849-1297.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
IMPORTANT!
FILL OUT ENCLOSED PRODUCT REGISTRATION CARD AND MAIL
2
SAFETY RULES
DANGER
Running generator gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea, fainting, or death.
●Operate generator ONLY outdoors.
●Keep clearance on all sides of generator for adequate ventilation.
●DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).
DANGER
Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a wheel kit.
● National Electric Code requires generator to be properly grounded to an approved earth ground. Call an electrician for local grounding requirements.
DANGER
Generator produces powerful voltage.
Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy.
● When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.
●Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.
●DO NOT touch bare wires or receptacles.
●DO NOT use generator with electrical cords which are worn, frayed, bare, or otherwise damaged.
●DO NOT operate generator in the rain or other forms of precipitation.
●DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
●DO NOT allow unqualified persons or children to operate or service generator.
WARNING
●This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.
●Failure to use the appropriate U. S. Coast Guard approved generator could result in bodily injury and/or property
damage.
WARNING
Fuel and its vapors are extremely flammable
explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING FUEL:
●Turn generator OFF and let it cool at least 2 minutes before removing gas cap. Loosen cap slowly to relieve pressure in tank.
●Fill fuel tank outdoors.
●DO NOT overfill tank.Allow space for fuel expansion.
●Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
●DO NOT light a cigarette or smoke.
WHEN OPERATING EQUIPMENT:
●DO NOT tip engine or equipment at angle which causes fuel to spill.
●This generator is not for use in mobile equipment or marine applications.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT:
●Transport/repair with fuel tank EMPTY or with fuel shutoff valve in the OFF position.
●Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK:
● Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.
3
SAFETY RULES
WARNING
Unintentional sparking can result in fire or electric shock.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
● Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WARNING
Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed
150°F (65°C).
Severe burns can occur on contact.
●DO NOT touch hot surfaces.
●Allow equipment to cool before touching.
CAUTION
Excessively high operating speeds increase risk of injury and damage to generator.
Excessively low speeds impose a heavy load.
● DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.
● DO NOT modify generator in any way.
CAUTION
Exceeding generator’s wattage/amperage capacity can
damage generator and/or electrical devices connected to it.
●See “Don’t Overload Generator” on page 17.
●Start generator and let engine stabilize before connecting electrical loads.
●Connect electrical loads in OFF position, then turn ON for operation.
●Turn electrical loads OFF and disconnect from generator before stopping generator.
CAUTION
Improper treatment of generator can damage it and shorten its life.
●Use generator only for intended uses.
●If you have questions about intended use, ask your dealer Or contact customer service at 1-800-849-1297
●Operate generator only on level surfaces.
●DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
●DO NOT insert any objects through cooling slots.
●If connected devices overheat, turn them off and disconnect them from generator.
●Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames; -unit vibrates excessively.
4
SYMBOLS
Some of the following symbols may be used on this generator. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the generator better and safer.
SYMBOL |
NAME |
V |
Volts |
A |
Amperes |
Hz |
Hertz |
W |
Watt |
min |
Minutes |
~ |
Alternating Current |
no |
Direct Current |
No Load Speed |
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Wet Conditions Alert |
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Read The Operator's Manual |
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Eye Protection |
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Safety Alert |
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Electrocution |
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Electrical Shock |
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Electrical Shock |
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Toxic Fumes |
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Fire |
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Explosion |
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Hot Surface |
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Ground |
DESIGNATION/EXPLANATION
Voltage
Current
Frequency (cycles per second) Power
Time
Type of current Type of current
Rotational speed, at no load
Do not expose to rain or use in damp locations.
To reduce the risk of injury, user must read and understand operator's manual before using this product.
Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product.
Precautions that involve your safety.
Failure to properly ground generator can result in electrocution especially if the generator is equipped with a wheel kit.
Generator produces powerful voltage. Failure to isolate generator from power utility can result in death or injury to electrical utility workers due to backfeed of electrical energy.
Unintentional sparking can result in electric shock.
Running generator gives off carbon monoxide, an odorless colorless, poison gas. Breathing carbon monoxide can cause nausea, fainting, or death.
Fuel and its vapors are extremely flammable. Fire can cause severe burns or death.
Fuel and its vapors are extremely explosive. Explosions can cause severe burns or death.
To reduce the risk of injury or damage, avoid contact with any hot surface.
Consult with local electrician to determine grounding requirements before operation.
5
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL |
SIGNAL |
MEANING |
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DANGER: |
Indicates an imminently hazardous situation which, if not avoided, will result in death |
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or serious injury |
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WARNING: Indicates an imminently hazardous situation which, if not avoided, could result in death |
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or serious injury |
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CAUTION: |
Indicates an imminently hazardous situation which, if not avoided, may result in minor |
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or moderate injury |
CAUTION: (Without Safety Alert Symbol) indicates a situation that may result in property damage
SERVICE
Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE DEALER for repair. When servicing, use only identical replacement parts.
WARNING:
Observe all normal safety precautions related to avoiding electrical shock.
WARNING:
DANGER:
To avoid death or serious personal injury, do not attempt to operate this product until you thoroughly read the owner's manual and understand it completely. Save this operator`s manual and review frequently for continuing safe operation and instructing others who may use this product.
The operation of any product can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning operation, always wear safety goggles or safety glasses with side shields and full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
6
SYMBOLS
SAFETY LABELS
The following labels are found on the generator. For your safety, please study and understand all of the labels before starting the generator.
If any of the labels come off the unit or become hard to read, contact an authorized service center for replacement.
FUEL WARNING
DO NOT SMOKE when filling with gasoline. Do not over fill. Full level is 1 inch below the top of the fuel neck. Stop the engine two minutes before refueling to avoid the heat from the muffler igniting fuel vapors.
DANGER
Check for any
fuel overflow or Leaking
Stop the engine Before refueling
ENGINE OIL WARNING
You must add oil before the first operation of the generator. The oil reservoir capacity is 1.2 quarts. Always check the oil level before each operation. The oil level should always register on the dipstick.
You could be KILLED or SERIOUSLY HURT if you do not follow the Owner`s Manual instructions.
Do not expose to rain or use in damp locations.
Risk of Fire. Do not add fuel while the product is operating.
Exhaust contains poisonous carbon monoxide gas that can cause unconsciousness or DEATH. Operate in well ventilated, outdoor areas away from open windows or doors.
Generator is a potential source of electric shock. Do not expose to moisture, rain, or snow. Ground the system. Do not operate with wet hands or feet.
HOT MUFFLER WARNING
Do not touch the muffler or aluminum cylinder of the engine. They are very HOT and will cause severe burns. Don`t put any flammable or combustible materials in the direct path of the exhaust.
WARNING
HOT
MUFFLER
DO NOT TOUCH
VENTILATION WARNING
Do not use the generator in an enclosed area or near open windows, vents, or doors. Fumes from the unit can kill.
7
FEATURES
SPECIFICATIONS
GENERATOR |
PP4300 |
PP6600 |
PP6600E |
PP7600E |
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AC OUTPUT: |
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Frequency (Hertz) |
60 Hz |
60 Hz |
60 Hz |
60 Hz |
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Voltage |
120 / 240 Volts |
120 / 240 Volts |
120 / 240 Volts |
120 / 240 Volts |
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Rated Power |
4300 Watts |
6600 Watts |
6600 Watts |
7600 Watts |
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ENGINE |
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Engine Type |
Single Cylinder, Forced Air Cooling, 4-Stroke |
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Engine Speed (RPM) |
3600 |
3600 |
3600 |
3600 |
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Fuel |
Gasoline |
Gasoline |
Gasoline |
Gasoline |
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Engine Oil Capacity |
1L |
1L |
1L |
1L |
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Spark Plug Type |
F7TC |
F7TC |
F7TC |
F7TC |
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Spark Plug Gap |
0.7 mm |
0.7 mm |
0.7 mm |
0.7 mm |
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Engine Valve Lash |
0.0039 /0.006 |
0.0039 /0.006 |
0.0039 /0.006 |
0.0039 /0.006 |
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inches |
inches |
inches |
inches |
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(Intake / Exhaust) |
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(0.10/ 0.15 mm) |
(0.10/ 0.15 mm) |
(0.10/ 0.15 mm) |
(0.10 / 0.15 mm) |
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Ignition Timing (fixed) |
20° BTDC |
20° BTDC |
20° BTDC |
20° BTDC |
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Starting System |
Recoil |
Recoil |
Recoil/ Eletricity |
Recoil/ Eletricity |
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Displacement |
270cc |
389 cc |
389 cc |
420cc |
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GENERATOR SET |
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Dry Weight |
75 kg |
80 kg |
86 kg |
93 kg |
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Dimensions: |
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Length |
675 |
675 |
675 |
675 |
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Width |
545 |
545 |
545 |
545 |
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Height |
540 |
540 |
540 |
540 |
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Fuel Tank Capacity |
25L |
25L |
25L |
25L |
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8
FEATURES
CHOKE LEVER
AIR FILTER
FUEL VALVE
HANDLE
FUEL TANK
FUEL LEVEL
CAP
GAUGE
RECOIL STARTER
GRIP
GROUNDING
TERMINAL
FOOT
FUEL TANK |
AC CIRCUIT |
BREAKER |
120 VOLTS AC RECEPTACLES
ENGINE
SWITCH
120/240 VOLTS AC RECEPTACLES
BATTRAY
(IF EQUIPPED)
WHEEL
OIL FILL CAP/DIPSTICK
OIL DRAINAGE BOLTS
PP4300 CONTROL PANEL |
Fig. 1 |
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9
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