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O WNER’S MANUAL
Model No. C38D
Product No. 954 14 00-50
38 Inch Mower
Grass Catcher
•Assembly
•Operation
•Customer Responsibilities
•Repair Parts
140603 Rev. 6 8.19.03 rad Printed in U.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
•Read, understand, and follow all instructions in the manual and on the machine before starting.
•Only allow responsible adults, who are familiar with the instructions, to operate the machine.
•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
•Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
•Slow down before turning.
•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging chute.
•Mow only in daylight or good artificial light.
•Do not operate the machine while under the influence of alcohol or drugs.
•Watch for traffic when operating near or crossing roadways.
•Use extra care when loading or unloading the machine into a trailer or truck.
•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
•Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
•Use extra care with grass catchers or other attachments. These can change the stability of the machine.
•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
•Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause sliding.
•Do not try to stabilize the machine by putting your foot on the ground.
•Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
•Keep children out of the mowing area and under the watchful care of another responsible adult.
•Be alert and turn machine off if children enter the area.
•Before and when backing, look behind and down for small children.
•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
•Never allow children to operate the machine.
•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an open flame, such as a water heater.
•Never run a machine inside a closed area.
•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
•Never tamper with safety devices. Check their proper operation regularly.
•Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing.
•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine running.
•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
•Check brake operation frequently. Adjust and service as required.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
•Never carry passengers or children even with the blades off.
•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
•Keep children out of the mowing area and under the watchful care of another responsible adult.
•Be alert and turn machine off if children enter the area.
•Before and when backing, look behind and down for small children.
•Mow up and down slopes (15° Max), not across.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps.Uneven terrain could overturn the machine. Tall grass can hide obstacles.
•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
•If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
CAUTION: In order to prevent accidental starting when setting up,transporting,adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
CONGRATULATIONS on your purchase of a Grass Catcher. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/ department. They have competent, well trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual.The instructions will enable you to assemble and maintain your Grass Catcher properly. Always observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES ......................................................... |
2-3 |
BAG OF PARTS .......................................................... |
4-5 |
ASSEMBLY .................................................................... |
6 |
OPERATION ................................................................ |
11 |
CUSTOMER RESPONSIBILITIES |
............................... 12 |
STORAGE .................................................................... |
12 |
PREPARATION ....................................................... |
13 -14 |
REPAIR PARTS................................... |
Center of Manual |
3
KNOW YOUR GRASS CATCHER
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATINGYOUR GRASS CATCHER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while mowing. We recommend wide vision safety mask for over the spectacles or standard safety
glasses.
00155
UNPACKING INSTRUCTIONS
•Remove all parts and packing materials from carton.
•Fold flaps to inside of carton and turn carton upsidedown on floor of work area. To protect grass catcher cover during assembly place cover upsidedown on overturned carton.
•Check carton contents against list. Be sure all parts are there.
CARTON CONTENTS:
(2) |
Container Tops |
(1) |
Mounting Bracket |
(2) |
Container Bottoms |
(1) |
Cover Assembly |
(1) |
Upper Chute |
(1) |
Cover Seal |
(1) |
Lower Chute |
(1) |
Bag of Parts |
(1) |
Support Post |
(1) |
Owner's Manual |
NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the assembly instructions will identify the group needed for that step.
BAG OF PARTS CONTENTS
ASSEMBLY
HARDWARE SHOWN ACTUAL SIZE
LOCATION
GROUP "A"
MOWER
DECK
BAFFLE
(1) Bolt 3/8-16 x 1-1/4 |
(1) Locknut 3/8-16 |
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GROUP "B" |
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REAR |
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MOUNTING |
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BRACKET |
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TO |
(4) |
Bolt 5/16 - 18 x 3/4 (4) Locknut 5/16-18 |
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DRAW BAR |
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(4) Shoulder Bolt - Self Tapping |
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GROUP "C" |
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SUPPORT |
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POST |
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TO |
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CONTAINER |
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SUPPORT |
(3) Carriage Bolt 5/16-18 x 3/4 |
(3) Locknut 5/16-18 |
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4
BAG OF PARTS CONTENTS (continued)
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GROUP "D" |
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SUPPORT |
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(1) |
Bracket Support Pin |
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POST |
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TO |
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MOUNTING |
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BRACKET |
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(1) |
Retainer Spring |
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(3) Tubing End Caps |
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LOWER |
GROUP "E" |
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CHUTE |
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ASSEMBLY |
(1) Washer 13/32 x 1 x 16 Ga. |
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(1) Wing Nut |
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TO |
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MOWER |
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DECK |
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GROUP "F" |
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CHUTE |
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LATCH |
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ASSEMBLY |
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TO |
(1) Screw #10 x 1-1/8 |
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(1) Spacer, Split |
#10 |
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UPPER |
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CHUTE |
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(2) Washer 3/16 x 3/4 x 16 Ga. |
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(1) Nut, Acorn #10 |
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GROUP "G" |
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CHUTE |
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(1) Rubber Latch |
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LATCH |
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ASSEMBLY |
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TO |
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LOWER |
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CHUTE |
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(1) Screw #10 x 5/8 |
(1) Washer, Lock #10 |
(1) Washer 3/16 x 3/4 x 16 Ga. |
(1) Nut, Weld #10 |
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5 |
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ASSEMBLY
BEFORE YOU START TO ASSEMBLE THE GRASS CATCHER
Some tractor models may need minor modifications before you can mount the grass catcher to the tractor. Look carefully at the mower deck on your tractor and compare the deck mandrel to the illustrations below. If your mower deck mandrel looks like STYLE "A", your tractor is ready - proceed with the grass catcher assembly. If your mower deck mandrel looks like STYLE "B", go to the PREPARATION section in this manual.
DECK MANDREL |
DECK MANDREL |
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STYLE "A" |
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STYLE "B" |
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PARTS IDENTIFICATION
UPPER CHUTE
COVER
DUMP
BAG INDICATOR
GRASS CATCHER CONTAINERS
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LOWER CHUTE
CHUTE LATCH
LOWER CHUTE
ATTACHING
WING NUT
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the tractor, in the operator's position.
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(1) |
3/8" Wrench |
(1) |
Drive Ratchet |
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THESE ARE THE TOOLS YOU WILL NEED TO |
(1) |
1/2" Wrench |
(1) |
3" or longer Extension |
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(2) |
9/16" Wrenches |
(1) |
Short Handle |
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ASSEMBLE YOUR GRASS CATCHER: |
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(1) |
1/2" Socket |
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Phillips Screwdriver |
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(1) |
9/16" Deep well Socket |
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CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
•Depress clutch/brake pedal fully and set parking brake.
•Place gearshift/motion control lever in neutral (N) position.
•Place attachment clutch in "DISENGAGED" position.
•Turn ignition key "OFF" and remove key.
•Make sure the blade and all moving parts have completely stopped.
•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
6
1 |
MOWER DECK BAFFLE (See Fig. 1) |
Use Hardware - - GROUP "A" |
1.Raise your tractor mower deck to its highest position.
2.Install the hex bolt, and locknut through mower deck baffle and tighten securely.
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HEX BOLT |
LOCKNUT |
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MOWER DECK BAFFLE |
02342 |
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FIG. 1 |
2 |
REAR MOUNTING BRACKET |
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(See Figs. 2A, 2B & 2C) |
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NOTE: If your tractor already has four (4) shoulder bolts installed on the rear drawbar, simply hang the mounting bracket, lanced tabs towards bottom, on the bolts. Discard hardware group "B" and disregard the remaining Step 2 instructions.
SHOULDER
BOLTS
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3 |
3 |
7 |
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2 |
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0 |
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LANCED TABS
TOWARD BOTTOM
FIG. 2A
If your tractor does not have four (4) shoulder bolts installed on the drawbar, follow the instructions below.
Use Hardware - - GROUP "B"
Only one set of hardware in GROUP "B" will be used to mount the rear mounting bracket. To determine which set is correct for your tractor, check to see if there are (2) two upper corner ribs on each side of drawbar. If your tractor has the upper corner ribs, use the (4) four self tapping shoulder bolts. If your tractor does not have the corner ribs, use the set of (4) four bolts and locknuts.
SELF TAPPING SHOULDER BOLTS (See Fig. 2B)
1.Using the four formed holes in the drawbar, install the four shoulder bolts as shown and tighten securely.
2.Hang the mounting bracket, lanced tabs towards bottom, on the bolts.
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UPPER CORNER |
UPPER CORNER |
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RIBS |
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RIBS |
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SELF |
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TAPPING |
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SHOULDER |
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BOLTS |
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3 |
3 |
6 |
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02 |
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LANCED TABS |
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TOWARD BOTTOM |
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FIG. 2B |
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BOLTS AND LOCKNUTS (See Fig. 2C)
IMPORTANT: ON TRACTORS WITH FUEL TANK UNDER THE SEAT,THEDRAWBARMUSTBEREMOVEDFORINSTALLATION OF MOUNTING BRACKET.TO REMOVE DRAWBAR, REMOVE TWO HEX BOLTS ON BOTH SIDES OF DRAWBAR.
1.Assemble the mounting bracket, lanced tabs towards bottom, using the four smaller inside holes on the drawbar.
NOTE:If your tractor drawbar does not have the four correct holes for mounting the bracket, refer to the PREPARATION section of this manual.
2.Install the four bolts and locknuts as shown and tighten securely.
3.If drawbar was removed from tractor, reassemble to tractor at this time. Tighten securely.
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BOLTS |
LOCKNUTS |
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DRAWBAR |
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MOUNTING |
02335 |
BOLTS |
(BOTH SIDES) |
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LANCED TABS TOWARD BOTTOM |
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FIG. 2C |
3 |
COVER SEAL (See Fig. 3) |
No hardware required |
1.Align mark on seal with mark at cover opening.
2.Work seal into opening so cover sits between flanges of seal.
ALIGNMENT
MARKS
02085
COVER SEAL
FIG. 3
7
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