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OWNER’S MANUAL

Model No. CL46B

Product No. 954 04 06-06

46 Inch Mower

Grass Catcher

•Assembly

•Operation

•Customer Responsibilities

•Repair Parts

Printed in U.S.A.

156239 Rev. 5 5.19.03 rad

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

•Read, understand, and follow all instructions in the manual and on the machine before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

•Slow down before turning.

•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the machine while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the machine into a trailer or truck.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

•Use extra care with grass catchers or other attachments. These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause sliding.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running.

•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Adjust and service as required.

2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Never carry passengers or children even with the blades off.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Mow up and down slopes (15° Max), not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps.Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

•If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

CAUTION: In order to prevent accidental starting when setting up,transporting,adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/ department. They have competent, well trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual.The instructions will enable you to assemble and maintain your Grass Catcher properly. Always observe the "SAFETY RULES".

TABLE OF CONTENTS

SAFETY RULES	......................................................... 2-3		CUSTOMER RESPONSIBILITIES	............................... 13
BAG OF PARTS ..........................................................	4-5		STORAGE ....................................................................	13
ASSEMBLY ...............................................................	6-11		PREPARATION .......................................................	14 -15
OPERATION ................................................................	12	3	REPAIR PARTS...................................	Center of Manual

KNOW YOUR GRASS CATCHER

READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATINGYOUR GRASS CATCHER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while mowing. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.

UNPACKING INSTRUCTIONS

•Remove all parts and packing materials from carton.

•Fold flaps to inside of carton and turn carton upsidedown on floor of work area. To protect grass catcher cover during assembly place cover upsidedown on overturned carton.

•Check carton contents against list. Be sure all parts are there.

CARTON CONTENTS:

(3)	Container Tops	(1)	Mounting Bracket
(3)	Container Bottoms	(1)	Cover Assembly
(1)	Upper Chute	(1)	Cover Seal
(1)	Lower Chute	(1)	Bag of Parts
(1)	Support Post	(1)	Owner's Manual
(1)	Support Tube

NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the assembly instructions will identify the group needed for that step.

BAG OF PARTS CONTENTS

ASSEMBLY		HARDWARE SHOWN ACTUAL SIZE
LOCATION
	GROUP "A"
REAR	(4) Shoulder Bolt 5/16 - 18 Self Tapping			(4) Bolt 5/16 - 18 x 3/4		(4) Locknut 5/16-18
MOUNTING
BRACKET
AND
SUPPORT
TUBE
TO
DRAW BAR			(2) Wing Nut		(1) Support Plate
					NOT SHOWN FULL SIZE
	(2) Washer 11/32 x 1-1/2 x 10 Ga.		(2) Lock Washer 5/16
	GROUP "B"
SUPPORT
POST
TO
COVER
ASSEMBLY	(3)	Carriage Bolt 5/16 - 18 x 3/4			(3) Locknut 5/16-18
			4

BAG OF PARTS CONTENTS (continued)

SUPPORT	GROUP "C"
TUBE
TO
COVER
ASSEMBLY	(1) Bolt 5/16 - 18 x 3/4		(1) Bolt 5/16 - 18 x 2-1/4		(2) Locknut 5/16-18
	GROUP "D"		(1) Bracket Support Pin
SUPPORT
POST
TO
MOUNTING	(1) Retainer Spring
BRACKET
				(4) Tubing End Caps
	GROUP "E"			(2) Latch Hook Assembly
LOWER
CHUTE
ASSEMBLY
TO
MOWER
DECK
	(2) Screw #10 x 5/8	(2) Washer, Lock #10		(2) Washer 3/16 x 3/4 x 16 Ga.		(2) Nut, Weld #10
CHUTE	GROUP "F"
LATCH
ASSEMBLY
to
UPPER	(1) Screw #10 x 1-1/8			(1) Spacer, Split #10
CHUTE		(2) Washer 3/16 x 3/4 x 16 Ga.			(1) Nut, Acorn #10
	GROUP "G "	(1) Rubber Latch
CHUTE
LATCH
ASSEMBLY
to
LOWER
CHUTE
	(1) Screw #10 x 5/8 (1) Washer, Lock #10			(1) Washer 3/16 x 3/4 x 16 Ga.		(1) Nut, Weld #10
			5

ASSEMBLY

BEFORE YOU START TO ASSEMBLE THE GRASS CATCHER

Some tractor models may need minor modifications before you can mount the grass catcher to the tractor. Look carefully at the drawbar on your tractor and compare to the illustrations below. If your drawbar looks like STYLE "A" (has the upper corner ribs), your tractor is ready - proceed with the grass catcher assembly.

If your drawbar looks like STYLE "B" (does not have the upper corner ribs), go to the PREPARATION section in this manual.

UPPER

CORNER

RIBS

TRACTOR DRAWBAR	TRACTOR DRAWBAR
STYLE "A"	STYLE "B"

023	20

02321

PARTS IDENTIFICATION

COVER

WAR	NING

UPPER CHUTE

DUMP

BAG

INDICATOR

CHUTE LATCH

WAR	NING

LOWER CHUTE

	RNIN	G
	WA
	02079
		LOWER CHUTE
GRASS		ATTACHING
CATCHER		STRAPS
CONTAINERS

NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the tractor, in the operator's position.

	(1)	3/8" Wrench	(1)	Drive Ratchet
THESE ARE THE TOOLS YOU WILL NEED TO	(1)	1/2" Wrench	(1)	3" or longer Extension
ASSEMBLE YOUR GRASS CATCHER:	(2)	9/16" Wrenches	(1)	Short Handle
	(1)	1/2" Socket		Phillips Screwdriver

CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:

•Depress clutch/brake pedal fully and set parking brake.

•Place gearshift/motion control lever in "NEUTRAL" position.

•Place attachment clutch in "DISENGAGED" position.

•Turn ignition key "OFF" and remove key.

•Make sure the blade and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

6