FP0 Series
Programmable Controller
Panasonic ... the new name for
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
10/2004
FP0 – Super Compact PLC
Incredibly small, alone or even as multiple combined units
From I/O 10-points…
30.4mm
25mm
Actual
size
Input/output terminal
90mm |
AC Power Supply: |
90mm |
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The photo shows an I/O |
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• Supply voltage |
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14-point control unit. |
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85 to 265VAC |
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This size is uniform for |
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• Output 24VDC/ |
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all except the I/O 32-point |
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0.7A for FP0 PLC |
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control unit. |
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(DC type) |
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Supply voltage: 24VDC |
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NOTE: |
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TOOL-Port |
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A seperation between |
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Hooks up by using the programming |
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the power supply and |
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software NAiS Control FPWIN Pro |
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the FP0 is needed to |
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or FPWIN GR and a single cable. |
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allow for heat |
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dissipation. |
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COM-Port: 2nd RS232C Interface |
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(optional for all CPU units for serial communication) |
Super Compact Size
A control unit a mere 25mm in width. Even expanded to I/O 128 points, the width is still only 105mm. The attachment area is the smallest in its class.
The control unit's dimensions are: W25* x H90 x D60mm. Also, the I/O unit can be expanded to a maximum of 128-points. Even so, the size is still only W105 x H90 x D60mm, a super compact design that breaks all previous common sense rules on small-scale PLCs. With the smallest-ever attachment area, the FP0 is perfect for installation in machines, facilities, and control boards where miniaturization is progressing even further.
*30mm width limited to I/O 32-points control unit.
Choose among 3 types of attachment
DIN rail |
Slim attachment |
Flat attachment plate |
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plate model |
model (cannot be used |
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with expansions) |
CTi Automation2 - Phone: 800.894.0412 - Fax: 208.368.041510/2004- Web: www.ctiautomation.net - Email: info@ctiautomation.net
Either 10 Points or the Maximum of 128 Points
You save this much space!
…up to 128 I/Os
105mm
Control unit |
Expansion unit |
Expansion unit |
Expansion unit |
■Networking:
-ETHERNET
-PROFIBUS
-S-LINK
-MEWNET-F
■Analogue modules featuring different numbers of input and output channels
■Programming software:
-Control FPWIN Pro according to IEC 61131-3
-Control FPWIN GR easy, conventional programming
The photo illustrates adding three I/O 32-point expansion units to an I/O 32-point control unit, yielding 128 points.
Supply voltage 24VDC.
Easy Expansion
The expansion unit can be attached easily without any cables.
The expansion unit can easily be attached directly to the control unit. Special expansion cables, backplanes, and so forth, are unnecessary as the expansion unit employs a stacking system that uses expansion connectors and locking levers on the surface of the unit itself.
Because of its super compact size and high capabilities, the units are useful in a wide variety of applications.
Relay sequence |
In-house detectors |
Conveyer control |
replacement |
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Parts feeders |
Food processing and Parking meters |
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packaging machines |
Auto-stockers |
Driving range |
Control Expansion Expansion Expansion
unit |
unit |
unit |
unit |
(Maximum possible expansion is three units)
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.041510/2004- Web: www.ctiautomation.net - Email: info@ctiautomation.net3
FP0 CPU Units
A rich line-up of both single and combined units
Control Units
Relay output type |
Transistor output type |
10 points |
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10 points |
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14 points |
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14 points |
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16 points |
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16 points |
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32 points |
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32 points |
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Input |
Output |
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6 points |
4 points |
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6 points |
4 points |
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8 points |
6 points |
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8 points |
6 points |
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8 points |
8 points |
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8 points |
8 points |
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16 points |
16 points |
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16 points |
16 points |
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FP0-C10RSA |
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FP0-C10CRSA |
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FP0-C14RSA |
FP0-C14CRSA |
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FP0-C16PA (PNP) |
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FP0-C16CPA (PNP) |
FP0-C32PA (PNP) |
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FP0-C32CPA (PNP) |
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with 2nd RS232C |
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with 2nd RS232C |
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FP0-C16TA (NPN) |
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FP0-C16CTA (NPN) |
FP0-C32TA (NPN) |
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FP0-C32CTA (NPN) |
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with 2nd RS232C |
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with 2nd RS232C |
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This advanced FP0 CPU |
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Control Unit 10k |
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S-LINK CPU |
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AC Power Supply |
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offers additional features: |
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FP0-T32C |
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■ 10,000 steps |
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FP0-SL1 |
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FP0-PSA2 |
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program memory |
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■ Battery backed RAM |
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■ Real-time clock |
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■ 16383 words |
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data register |
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S-LINK master |
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32 points |
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Input |
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85 to 265VAC |
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24VDC/0.7A |
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Input |
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Output |
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for up to 128 I/Os |
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Terminal type |
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16 points |
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16 points |
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FP0-T32CPA (PNP)
FP0-T32CTA (NPN)
with 2nd RS232C
Expansion combinations
A maximum of 3 expansion units can be added to the control unit. (Combining relay output types and transistor output types is also possible. In this event, the maximum number of I/O points when using a relay output type control panel is 110.)
Combinations with relay output type – Examples
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Expansion unit 1 |
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Expansion unit 2 |
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Expansion unit 3 |
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of I/O points |
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X20~/Y20~ |
X40~/Y40~ |
X60~/Y60~ |
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22 |
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8 |
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Input 12 |
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Output 10 |
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Input 8 |
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Output 6 |
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Input 4 |
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Output 4 |
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Input 14 |
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Output 12 |
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Input 6 |
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Output 4 |
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Input 8 |
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Output 8 |
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Input 16 |
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Output 14 |
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Input 8 |
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Output 6 |
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Input 8 |
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Output 8 |
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Input 18 |
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Output 16 |
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Input 6 |
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Output 4 |
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Input 8 |
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Output 8 |
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Input 4 |
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Output 4 |
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Input 20 |
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Output 18 |
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Input 8 |
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Output 6 |
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Input 8 |
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Output 8 |
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Input 4 |
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Output 4 |
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Input 22 |
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Output 20 |
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Input 6 |
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Output 4 |
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Input 8 |
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Output 8 |
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Input 8 |
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Output 8 |
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Input 24 |
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Output 22 |
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Input 8 |
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Output 6 |
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Input 8 |
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Output 8 |
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Input 8 |
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Output 8 |
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Input 28 |
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Output 26 |
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Output 6 |
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Input 8 |
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Output 8 |
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Input 8 |
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Output 8 |
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Input 4 |
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Output 4 |
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Input 32 |
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Output 30 |
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Input 8 |
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Output 6 |
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Input 8 |
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Output 8 |
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Input 8 |
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Output 8 |
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Input 8 |
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Output 8 |
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CTi Automation4 - Phone: 800.894.0412 - Fax: 208.368.041510/2004- Web: www.ctiautomation.net - Email: info@ctiautomation.net
FP0 Expansion Units
Choose the number of I/O points to suit the application
Digital I/O Units
Relay output type |
Input only type |
Transistor output type |
8 points |
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16 points |
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8 points |
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16 points |
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8 points |
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16 points |
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16 points |
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32 points |
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Input |
Output |
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Input |
Output |
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Input |
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Input |
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Output |
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Input |
Output |
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Output |
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Input |
Output |
4 points |
4 points |
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8 points |
8 points |
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8 points |
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16 points |
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8 points |
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8 points |
8 points |
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16 points |
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16 points |
16 points |
FP0-E8RSA |
FP0-E16RSA |
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FP0-E8XA |
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FP0-E16XA |
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FP0-E8YPA (PNP) |
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FP0-E16PA (PNP) |
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FP0-E16YPA (PNP) |
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FP0-E32PA (PNP) |
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Option: |
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FP0-E8YTA (NPN) |
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FP0-E16TA (NPN) |
FP0-E16YTA (NPN) |
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FP0-E32TA (NPN) |
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Output 8 points |
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FP0-E8YRSA |
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Analogue I/O Units |
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Thermocouple and RTD Units |
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Networking Units |
3 points |
4 points |
4 points |
8 points |
4 points |
8 points |
6 points |
MEWNET-F |
S-Link CPU |
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Input |
Output |
Output |
Output |
Input |
Input |
Input |
Input |
FP0-IOL |
FP0-SL1 |
2 points |
1 points |
4 points |
4 points |
8 points |
4 points |
8 points |
6 points |
(MEWNET-F Slave) |
(S-LINK Master) |
FP0-A21A |
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FP0-A04I |
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FP0-A04V |
FP0-A80A |
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• Input (12 bit): |
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10V, 100mV |
10V, 0 – 5V, |
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0 – 5V, 0 – 20mA |
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0 – 20mA |
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10V, 0 – 20mA |
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4 – 20mA |
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10V |
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FP0-TC4 |
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FP0-TC8 |
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FP0-RTD6 |
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K, J, T, R type thermocouples can |
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NI1000 |
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Resolution: 0,1°C |
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• Temperature |
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Accuracy: 0,8°C (R type: 3°C) |
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range -200 |
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Temperature range: |
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to 500º C |
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-100 to 1500°C |
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PROFIBUS FP0-DPS2
(DP Slave)
Combinations with transistor output type – Examples
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Total number |
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( Control unit ) |
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Expansion unit 1 |
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Expansion unit 2 |
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Expansion unit 3 |
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of I/O points |
X20~/Y20~ |
X40~/Y40~ |
X60~/Y60~ |
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Input 24 |
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Output 24 |
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Input 16 |
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Output 16 |
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Input 8 |
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Output 8 |
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Input 8 |
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Output 8 |
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Input 16 |
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Output 16 |
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Input 32 |
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Output 32 |
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Input 16 |
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Output 16 |
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Input 16 |
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Output 16 |
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Input 40 |
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Output 40 |
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Input 16 |
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Output 16 |
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Input 16 |
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Output 16 |
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Input 8 |
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Output 8 |
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Input 8 |
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Output 16 |
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Input 48 |
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Output 48 |
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Input 16 |
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Output 16 |
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Input 16 |
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Output 16 |
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Output 16 |
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Input 8 |
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Output 8 |
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Input 16 |
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Output 16 |
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Input 16 |
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Output 16 |
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Input 8 |
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Input 56 |
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Output 56 |
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Input 16 |
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Output 16 |
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Input 16 |
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Output 16 |
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Input 16 |
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Output 16 |
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Input 8 |
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Output 8 |
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Input 64 |
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Output 64 |
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Input 16 |
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Output 16 |
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Input 16 |
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Output 16 |
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Input 16 |
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Output 16 |
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Input 16 |
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Output 16 |
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CTi Automation - Phone: 800.894.0412 - Fax: 208.368.041510/2004- Web: www.ctiautomation.net - Email: info@ctiautomation.net5
FP0 – Impressive Capabilities
High specifications for both speed and capacity
0.9µs per basic instruction. Pulse catch and interrupt input functions meet the need for high-speed response.
High-speed execution
Execution speed of 0.9µs per basic instruction. 500 steps program yields a scanning time of 1ms, which means the FP0 boosts the fastest processing time among the products of this class.
• Internal processing in the FP0
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1 scan |
I/O |
Program |
I/O |
Program |
I/O |
Program |
refresh |
execution |
refresh |
execution |
refresh |
execution |
Internal processing in the FP0
Pulse catch function
Can read pulses as short as 50µs, which greatly facilitates sensor input.
• Pulse catch function
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I/O |
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Program |
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I/O |
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Program |
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refresh |
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execution |
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refresh |
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execution |
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Sensor input |
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Cannot |
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read. |
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With pulse catch function |
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Can |
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Lengthening |
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of sensor |
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read! |
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input signal |
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Interrupt input function
Accurate processing, unaffected by scan time
• Interrupt input function
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Interrupt |
Interrupt program executed when |
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program |
interrupt input enters. |
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Interrupt input |
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I/O |
Program |
I/O |
Program |
refresh |
execution |
refresh |
execution |
Internal processing in the FP0
Large capacity
A top-class large 5k and 10k steps program capacity housed within a compact body. Furthermore, data capacity for internal devices like the data register is also ample. The unit's high performance is even suited to complicated controls
and controls with multiple amounts of data.
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Control unit type |
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I/O 10-point, 14-point, 16-point type |
I/O 32-point type |
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FP0-T32 CP/T |
Program size |
2 720 steps |
5 000 steps |
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10 000 steps |
Internal relays |
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1 008 points |
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Timers/Counters |
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144 points |
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Data registers |
1 660 words |
6 144 words |
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16 383 words |
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CTi Automation6 - Phone: 800.894.0412 - Fax: 208.368.041510/2004- Web: www.ctiautomation.net - Email: info@ctiautomation.net
FP0 – Impressive Capabilities
FP0 functions
Equipped with 2-axis independent positioning and high-speed counter for support of PWM output.
Pulse output function
(For transistor output type only) The unit comes equipped with 2 channels for the output of up to 10kHz pulses (5kHz during 2-channel output). Since these two channels can be separately controlled, the PLC is also suitable for independent 2-axis
positioning. Setting automatic trapezoid control, automatic return to home position and JOG operation are made very easy by using instructions specially designed for such operations.
Y0 |
Pulse output |
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Motor |
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Clockwise output/ |
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Y2 |
counter-clockwise output |
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driver 1 |
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Y1 |
Pulse output |
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Motor |
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counter-clockwise output |
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driver 2 |
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Y3
Positioning control is a breeze with the auto trapezoid control command!
Stepping motor Servo motor
Stepping motor Servo motor
High-speed counter function
The high-speed counter is prepared for 4 channels in single phase, and 2 channels in 2-phase. In single phase, the 4-channel total is 10kHz, and in 2-phase the 2-channel total is 2kHz total speed, making the unit suitable for conveyer control, inverter control, and so forth using an encoder.
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Feeder roller |
Cutter |
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Lead wiring, |
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tape |
Motor |
Inverter |
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START/STOP |
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Encoder |
signal |
Cutter blade |
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control signal |
Encoder output inputted into high-speed counter
PWM output function
Its PWM (Pulse Width Modulation) output function makes it possible to provide temperature control with a single compact FP0 unit. (For transistor output type only)
● When pulse width values are increased... |
● When reduced... |
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power up |
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Heater |
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Heater |
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● When reduced... |
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power up |
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power down |
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Serial communication function
•The FP0’s second RS232C port (types C10CRS, C14CRS, C16C, C32C, and T32C) allows direct connection to computers and operation display panels. Also, bi-directional data communication with barcode readers and other RS232C devices is made easy.
•Both the relay type and transistor output type control units are optionally
equipped with a 2nd RS232C port. |
FP0 |
● For connecting to computers and operation display panels
Host computer |
Operation |
(Personal computer) |
display panel |
● For data communication with RS232C devices
Imagechecker |
Bar code reader |
Serial printer |
Analogue control function
Analogue control is made simple with four types of analoque modules featuring different numbers of input and output channels.
Also, despite the small size, the I/O resolution is a high 1/4000 (12 bits). Support various I/O ranges by setting the DIP switches on the analogue I/O unit for simple operation.
Pressure sensor
Laser analogue sensor
RUN |
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PROG |
MODE |
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1 |
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ERROR |
2 |
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3 |
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ALARM |
4 |
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5 |
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RUN |
OFF |
ON |
PROG. |
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V 0 |
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I |
0 |
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IN |
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1 |
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V |
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OUT |
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COM |
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FP0 - A21 |
Inverter
Potentiometer
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.041510/2004- Web: www.ctiautomation.net - Email: info@ctiautomation.net7
FP0 Communication
Serial interfaces and modem compatible
Communication – Simple and efficient via two serial interfaces: TOOL-Port and COM-Port (RS232C interface).
Programming interface TOOL-Port (also for communication)
In Computer Link mode, this port offers access to the entire FP0 memory area. For example during data exchange between a host PC running SCADA software and an FP0 PLC, the Windows® based MEWNET-DDE Server assumes total control of the communications protocol (MEWTOCOL.COM). Therefore the user can disregard the allocation of data ranges and transfer parameters, because there is no additional programming required. The programmer is thus free to concentrate exclusively on the project application requirements.
Communication Interface COM-Port
(flexible with two modes of operation, Computer Link and General Purpose)
In addition to the Computer Link communication possibilities described above, the optional integrated RS232C COM-Port in the FP0 CPU module (types FP0-C10CRS, FP0-C14CRS, FP0-C16C, FP0-C32C and FP0-T32C) offers flexible programming i.e. General Purpose. In this configuration it is possible to realise communication connections with different RS232C peripheral devices, e.g. Bar Code Readers, slave devices, printers, measurement sensors or telecommunication transmitters, etc.
Communication Interface COM-Port
Freely programmable RS232C interface for CPU modules type FP0-C10CRS,
FP0-C14CRS, FP0-C16C, FP0-C32C and FP0-T32C
Programming Interface TOOL-Port
For programming, and additionally Master/Slave communication, using
MEWTOCOL COM (Matsushita protocol)
Modem compatible
Even modem communication function is built into this compact body. Using a single telephone line, programming maintenance can be carried out in remote facilities. With C-NET, multiple FPO units can be connected.
■ 1:1 communication ■ 1:N communication |
■ Multidrop communication |
CTi Automation8 - Phone: 800.894.0412 - Fax: 208.368.041510/2004- Web: www.ctiautomation.net - Email: info@ctiautomation.net
FP0 Communication
Easier maintenance than ever before
Maintenance saving
Program memory uses EEPROM. In addition, programs can be changed even in RUN mode!
■Overwrite function in RUN mode
It is possible to overwrite a program while the FP0 is running, such as during program debugging and startup adjustments.
■Backup battery unnecessary
The program memory uses EEPROM. The program and device contents can be stored without a backup battery, and even programming for a machine builder is safe.
■Password function
A password function can be set in order to change a program. Limited to people authorized to make program changes, protection can be guaranteed better than ever.
■Input/output verification LED
Every unit is equipped with LED I/O indicators, housed within a compact body. Input/output status can be verified at a glance.
Simple installation
Comes with either terminal block or connector. Either type is easy to connect to wiring by simply removing the terminal section.
Terminal block |
MIL connector |
Terminal type can be plugged straight in without resorting to crimping (made by Phoenix Contact Co.). Can handle wires from
0.3 to 1.25mm2.
Compatible models
Unit connectors can be used with 16-points and 32-points units. Due to the loose-wiring, pressure contact type design, wiring is easy without the need for insulation. (MIL-C-83503)
FP0-C10RS, C10CRS, C14CRS, E8RS, E16RS |
Compatible models |
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FP0-C16T/C16P/C16CT/C16CP, C32T/C32P/C32CT/C32CP, |
|
E16T/E16P, E32T/E32P, |
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FP0-T32CP/T32CT |
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.041510/2004- Web: www.ctiautomation.net - Email: info@ctiautomation.net9