Nilfisk SR 5120 P-B, SR 1100 P-B, SR 1200 P-B, SR 5110 P-B User Manual

4 (1)

SWEEPER

SR 1100 P/B SR 1200 P/B SR 5110 P/B SR 5120 P/B

Manual for use and maintenance

FORM No. S31NUK5120(3)2001-04

INDEX

S31NUK5120(3)2001-04

 

 

Model:

Prod. No.:

Serial No.:

Max axel rear:

Power:

Max axel front:

Tot weight:

Noise level:

Tot weight:

Voltage:

(w/o battery)

 

 

Type G&E Floor cleaning machine.

 

 

MADE IN ITALY

 

 

 

 

 

 

 

 

Nilfisk-Advance Italia

 

 

Località Novella terza

 

 

26862 Guardamiglio (Italia)

 

 

 

 

INTRODUCTION / GENERAL INFORMATION .............................................................................

1

UNPACKING..................................................................................................................................

2

TECHNICAL DATA........................................................................................................................

3

DESCRIPTION OF COMMANDS AND CONTROL PANEL..........................................................

4

PRELIMINARY OPERATIONS ......................................................................................................

5-7

USE ................................................................................................................................................

8-13

USE OF THE WORKING PROGRAMS ....................................................................................

9

FURTHER PERFORMANCES OF THE MACHINE

 

WITH PETROL ENGINE ...........................................................................................................

13

SIDE BRUSHES ADJUSTMENT AND REPLACEMENT ..............................................................

14

MAIN BRUSH REPLACEMENT ....................................................................................................

15-16

FILTER CLEANING AND REPLACEMENT ..................................................................................

17-18

MAINTENANCE .............................................................................................................................

19-22

BATTERIES: CONTROL AND RECHARGE............................................................................

19

BRAKES ADJUSTMENT..........................................................................................................

20

FRONT LAMP REPLACEMENT...............................................................................................

20

MAINTENACE OF THE PETROL ENGINE ..............................................................................

21-22

SUMMARY OF MAINTENANCE CONTROLS (battery version) ............................................

23

SUMMARY OF MAINTENANCE CONTROLS (petrol version) ..............................................

24

OPTIONAL ITEMS .........................................................................................................................

25

SAFETY FUNCTIONS AND TROUBLE-SHOOTING ....................................................................

26

SERVICE ADDRESSES.................................................................................................................

27

INTRODUCTION / GENERAL INFORMATION

S31NUK5120(3)2001-04

This manual will help you get the most from your Nilfisk SR1100 - SR1200. Read it thoroughly before operating the machine. Specifications and details are subject to change without prior notice.

SPARE PARTS AND MAINTENANCE

Repairs, when required, should be performed by Nilfisk-Advance service personnel using Nilfisk-Advance original replacement parts and accessories. Any “left,, or “right,, indication are always defined with reference to the machine forward movement direction.

When calling Nilfisk-Advance for repair parts or service, please specify the Model and the Serial Number when discussing your machine.

CHANGES AND IMPROVEMENTS

Our company constantly improves its products and reserves the right to make changes and improvements at its discretion without being obliged to apply such benefits to the machine that were previously sold.

NAME PLATE

The Model and the Serial Number of your machine are shown on the Name plate located on the steering column. This information is needed when ordering repair parts for the machines. Use the space below to note the Model and the Serial Number of your machine for future reference.

MODEL_________________________________________

SERIAL NUMBER_________________________________

GENERAL SAFETY RULES

Carefully follow the rules described below to avoid injury to the operator and damage to the machine.

Carefully read the labels on the machine, do not cover them for any reason and replace them immediately if they become worn or damaged.

-The machine storage temperature range should be between 32˚F and 104˚F

-The machine working temperature is from +32°F to +104°F

-Humidity range should be between 30% and 95%.

-Do not use the machine in an explosive atmosphere environment

-Do not use the machine as a transport vehicle.

-Do not allow the brushes to operate while the machine is stationary to avoid damaging the floor.

-In case of fire, use a powder extinguisher.

-Do not bump into shelves or scaffolding where there is a risk of falling objects.

-Adjust the operating speed to the floor conditions.

-Do not exceed the declared slope limit to avoid an unstable condition.

-When the machine is parked, remove the key and engage the parking brake.

-When machine-operating malfunction occur, make sure that they are not caused by a lack of routine maintenance. If not, request assistance from the service centre.

-If parts must be replaced, request ORIGINAL spare parts from a dealer or Authorised Retailer.

-Before any maintenance operations, disconnect the electric power supply from the batteries.

-Do not remove guards which require the use of tools to be disassembled.

-Do not wash the machine with pressurised water, or with corrosive substances.

-A service centre should inspect the machine every 200 hours of operation.

-The machine must be disposed of properly, because of the presence of toxic-harmful materials (battery acid, oil, etc.) which are subject to standards that require disposal in special centres.

-The machine will not generate damaging vibration.

SAFETYACCIDENT PREVENTION

No accident prevention program is effective without the complete co-operation of the person directly responsible for operating the machine. Most of the accidents that may occur in a company, on the job or during transfers are caused by not-observing fundamental safety rules. A careful and cautious user is the best guarantee against accidents and is more effective than any type of prevention program. While using the machine pay attention to your surroundings and people nearby, especially to children.

SAVE THESE INSTRUCTIONS !!

1

UNPACKING

S31NUK5120(3)2001-04

Please check that the following items are supplied with the machine:

1- envelope with cables for batteries and connector for battery-charger.

2- technical documents (Spare Parts Catalogue, Manual for Use and Maintenance and - for the petrol version only - Use and Maintenance Manual of the engine).

2

TECHNICAL DATA

S31NUK5120(3)2001-04

 

 

VERSION

SR 1100B - SR 5110B

SR 1100P - SR 5110P

SR 1200B - SR 5120B

SR 1200P - SR 5120P

 

 

 

 

 

Voltage

24V

24V

24V

24V

 

 

 

 

 

Engine model

/

Honda G150 -K1 144 cc

/

Honda G150 -K1 144 cc

 

 

 

 

 

Nominal Power at 3600

/

3,8 Hp - 2,8 Kw

/

3,8 Hp - 2,8 Kw

RPM

 

 

 

 

 

 

 

 

 

Power at 3200 RPM

/

3 Hp - 2,2 Kw

/

3 Hp - 2,2 Kw

setting

 

 

 

 

 

 

 

 

 

Start

/

Electric

/

Electric

 

 

 

 

 

Drive electric motor

450W - 120 RPM

450W - 120 RPM

550W - 330 RPM

550W - 330 RPM

 

 

 

 

 

Main brush electrical

500W - 1600 RPM

500W - 1600 RPM

500W - 1600 RPM

500W - 1600 RPM

motor

 

 

 

 

 

 

 

 

 

Suction electric motor

200W - 3300 RPM

200W - 3300 RPM

200W - 3300 RPM

200W - 3300 RPM

 

 

 

 

 

Side brush electric motor

60W - 120 RPM

60W - 120 RPM

90W - 120 RPM

90W - 120 RPM

 

 

 

 

 

Forward speed

max 7 km/h

max 7 km/h

max 9 km/h

max 9 km/h

 

 

 

 

 

Reverse speed

max 3,5 km/h

max 3,5 km/h

max 4 km/h

max 4 km/h

 

 

 

 

 

Max slope

20%

20%

20%

20%

 

 

 

 

 

Main brush

Ø 300 mm x 700 mm

Ø 300 mm x 700 mm

Ø 300 mm x 800 mm

Ø 300 mm x 800 mm

 

 

 

 

 

Side brush

Ø 430 mm

Ø 430 mm

Ø 460 mm

Ø 460 mm

 

 

 

 

 

Cleaning width with 1

900 mm

900 mm

1050 mm

1050 mm

side brush

 

 

 

 

 

 

 

 

 

Cleaning width with 2

1100 mm

1100 mm

1250 mm

1250 mm

side brushes

 

 

 

 

 

 

 

 

 

Front wheel (NR 1)

Ø 250 mm

Ø 250 mm

Ø 250 mm

Ø 250 mm

 

 

 

 

 

Rear drive wheels (NR 2)

Ø 250 mm

Ø 250 mm

Ø 250 mm

Ø 250 mm

 

 

 

 

 

Container capacity

70 lt

70 lt

100 lt

100 lt

 

 

 

 

 

Panel filter

2,95 m2

2,95 m 2

2,95 m 2

2,95 m2

Electric filter shaker

90W - 6000 RPM

90W - 6000 RPM

90W - 6000 RPM

90W - 6000 RPM

 

 

 

 

 

Machine length

1376 mm

1376 mm

1489 mm

1489 mm

 

 

 

 

 

Width

910 mm

910 mm

1020 mm

1020 mm

 

 

 

 

 

Height

1193 mm

1193 mm

1251 mm

1251 mm

 

 

 

 

 

Weight (without batteries)

240 kg

280 kg

300 kg

350 kg

 

 

 

 

 

Fuel tank capacity

/

2,5 lt

/

2,5 lt

 

 

 

 

 

Engine oil tank capacity

/

0,7 lt

/

0,7 lt

 

 

 

 

 

3

DESCRIPTION OF COMMANDS AND

S31NUK5120(3)2001-04

CONTROL PANEL

 

 

 

1 2

3

5

13

4

 

 

12

7

 

 

9

6

8

10

 

11

15

16

14 17

19

18

1- Voltmeter/hourmeter push button

10- ON/OFF main key switch

2- Display

11- Start/Stop push button for petrol engine

3- Button for selection/indicator of working

12- Selection of forw./reverse speed, light ON/

program P1

OFF, horn

4- Button for selection/indicator of working

13- Steering wheel

program P2

14- Pedal for flap lifting

5- ON/OFF button and indicator of suction

15- Brake pedal

motor

16- Accelerator

6- Knob for the speed adjustment of the

17- Parking brake lever

side brushes

18- Lever for left side brush command

7- Indicator of the operation of left/right side

19- Lever for right side brush command

brushes

 

8- ON button of filter-shaker motor

 

9- Emergency stop push button

 

4

Nilfisk SR 5120 P-B, SR 1100 P-B, SR 1200 P-B, SR 5110 P-B User Manual

PRELIMINARY OPERATIONS

S31NUK5120(3)2001-04

Both versions of the machine, petrol and battery, require a 24 V battery set.

Depending on the country where the machine is sold three possibilities can occur:

1- the battery is supplied with the machine and it is set, complete with acid solution

2- the battery is supplied with the machine and it is set, but not complete with acid solution

3- the battery is not supplied.

The battery compartment is under the seat: lift the compartment lid, towards the steering wheel, and verify which one of the three possibilities is applied to your machine.

If the batteries are installed open one of the caps of every battery and check if they are filled with electrolyte.

1- If the battery is filled:

1a. Check the electrolyte level in every cell and - if necessaryfill up with distilled water.

1b. Proceed with a battery recharge according to the MAINTENANCE paragraph and to the Battery User Manual.

WARNING: before starting the recharge the battery connector must be disconnected from the machine.

After the recharge plug the battery connector to the machine.

5

PRELIMINARY OPERATIONS

S31NUK5120(3)2001-04

2- If the batteries are installed but not filled with acid solution they must be filled with a solution of sulphuric acid (density between 1,270 Kg and 1,290 Kg at 25°C temperature) according to the instructions specified below and in the Battery User Manual.

BATTERY FILLING UP WITH ACID SOLUTION Warning: the battery acid is corrosive; if it comes in contact with the skin or eyes rinse thoroughly with water and consult a physician.

The batteries must be filled in a well ventilated area.

Fill every battery cell with acid; the right level is specified in the Battery User Manual.

After one hour fill up with acid, if necessary.

Let batteries rest for a further hour; then proceed with a recharge according to the instructions specified in the Battery User Manual and in the MAINTENANCE paragraph. During the recharge the battery caps must be open.

WARNING: before starting the recharge the battery connector must be disconnected from the machine.

After the recharge close all the cell caps and clean the top of the battery from any acid remains.

6

PRELIMINARY OPERATIONS

Connect the battery connector to the machine.

S31NUK5120(3)2001-04

3- If the machine is not equipped with batteries they must be procured and mounted. It is recommended to get the assistance of qualified personnel to choose and set the batteries.

The electric cables supplied with the machine can be used for the connection of the four batteries.

WARNING: before starting the recharge the battery connector must be disconnected from the machine.

Fill the fuel tank with UNLEADED PETROL and close the engine compartment.

Check the engine oil level according to what specified in chapter “Maintenance”

After having set the batteries, climb onto the machine and adjust the seat to find the most comfortable position.

Now the machine is ready to be used.

7

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