Multiquip DLW-400ES, DLW400ESA User Manual

PARTS AND OPERATION MANUAL

PARTS MANUAL

MODEL DLW-400ES

MODEL DLW-400ESA

MODEL WELDER/GENERATOR

(KUBOTA V1305 DIESEL ENGINE)

Revision #1 (12/21/09)

To find the latest revision of this
publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

TABLE OF CONTENTS

MQ DLMQ DL

MQ DL

MQ DLMQ DL
GENERAGENERA

GENERA

GENERAGENERA

Table Of Contents ........................................................ 2

Parts Ordering Procedures ........................................... 3

Explanation Of Codes In Remarks Column ............... 4

Suggested Spare Parts .............................................. 5

COMPONENT DRACOMPONENT DRA

COMPONENT DRA

COMPONENT DRACOMPONENT DRA

Generator Assembly .............................................. 6-7

Control Panel Assembly (DLW400ES) ................... 8-9

Control Panel Assembly (DLW400ESA) ............. 10-11

Electric Parts 1 Assembly .................................. 12-15

Electric Parts 2 Assembly .................................. 16-17

Engine and Radiator Assembly .......................... 18-21

Battery Assembly ............................................... 22-23

Muffler Assembly ............................................... 24-25

Fuel Tank Assembly ........................................... 26-27

Enclosure Assembly ........................................... 28-31

Rubber Seals Assembly ..................................... 32-33

Nameplate and Decals....................................... 34-35

WW

-400ES/ESA WELDER-400ES/ESA WELDER

W

-400ES/ESA WELDER

WW

-400ES/ESA WELDER-400ES/ESA WELDER
TORTOR

TOR

TORTOR

WINGSWINGS

WINGS

WINGSWINGS

KUBOTKUBOT

KUBOT

KUBOTKUBOT
1305-3B-WDDE-2 ENGINES1305-3B-WDDE-2 ENGINES

1305-3B-WDDE-2 ENGINES

1305-3B-WDDE-2 ENGINES1305-3B-WDDE-2 ENGINES

Crankcase Assembly ................................................ 36-37

Oil Pan Assembly ...................................................... 38-39

Cylinder Head Assembly ........................................... 40-41

Gear Case Assembly ................................................ 42-43

Head Cover Assembly ............................................... 44-45

Oil Filter Assembly .................................................... 46-47

Dipstick and Guide Assembly ................................... 48-49

Oil Pump Assembly .................................................. 50-51

Main Bearing Case Assembly ................................... 51-52

Camshaft and Idle Gear Shaft Assembly .................. 52-53

Piston and Crankshaft Assembly .............................. 54-55

Flywheel Assembly ................................................... 56-57

Fuel Camshaft and Governor Shaft Assy. ................. 58-59

Idle Apparatus Assembly .......................................... 60-61

Stop Solenoid Assembly ........................................... 62-63

Injection Pump Assembly ......................................... 64-65

Governor Assembly ................................................... 66-67

Speed Control Plate Assembly (1305-E2B) ............... 68-69

Speed Control Plate Assembly (1305-E3B) ............... 70-71

Nozzle Holder and Glow Plug Assembly ................... 72-73

Nozzle Holder(CP) Assembly (1305-E2B) ................. 74-75

Nozzle Holder(CP) Assembly (1305-E3B) ................. 76-77

Fork Lever (Governor) Assembly............................... 78-79

Fuel Filter Assembly ................................................. 80-81

Fuel Pump (Mechanical) Assembly ........................... 82-83

Dynamo and Pulley Assembly .................................. 84-85

Dynamo (CP) Assembly ............................................ 86-87

Starter Assembly ...................................................... 88-89

Starter (CP) Assembly .............................................. 90-91

Oil Switch and Plug Assembly .................................. 92-93

Water Flange and Thermostat Assembly ................... 94-95

Water Pump Assembly .............................................. 96-97

Water Pipe Assembly ................................................ 98-99

Fan Assembly ....................................................... 100-101

Valve and Rocker Arm Assembly .......................... 102-103

Inlet Manifold Assembly ........................................ 104-105

Exhaust Manifold Assembly .................................. 106-107

Glow Plug/Glow Lamp and Timer Assembly .......... 108-109

Starter Switch Assembly ....................................... 110-111

Accessories .......................................................... 112-113

A 1305-2B-WDDE-2/A 1305-2B-WDDE-2/

A 1305-2B-WDDE-2/

A 1305-2B-WDDE-2/A 1305-2B-WDDE-2/

Terms and Conditions Of Sale — Parts ........................ 114

PAGE 2 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

January 1

Effective:

st

, 2006

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

N View Parts Diagrams

N Order Parts
N Print Specification Information

Goto www.multiquip.com and click on

Order Parts

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)

Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.

to log in and save!

Order via Phone:

If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.

com.

To obtain an MQ Account, contact your
District Sales Manager for more information.

Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*

Note: Discounts Are Subject To Change

Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*

Note: Discounts Are Subject To Change

Domestic (US) Dealers Call:

1-800-427-1244

International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.

R Dealer Account Number
R Dealer Name and Address
R Shipping Address (if different than billing address)
R Return Fax Number
R Applicable Model Number
R Quantity, Part Number and Description of Each Part

www.multiquip.com

When ordering parts, please supply:

R Specify Preferred Method of Shipment:
UPS/Fed Ex DHL

N Priority One Tr uck 
N Ground
N Next Day
N Second/Third Day

NOTICE

All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 3

DLW-400ES/ESA — EXPLANATION OF CODE IN REMARKS

The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.

NOTICE

The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%

2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY

2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY

3 12348 HOSE ..................A/R ...MAKE LOCALLY

4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique

symbol

QTY. Column

Numbers Used — Item quantity can be indicated by a

number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.

REMARKS Column

Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.

NOTICE

When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.

PART NO. Column

Numbers Used — Part numbers can be indicated by a

number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.

A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.

Serial Number Break — Used to list an effective serial
number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”

Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.

Indicated by:

“XXXXX ONLY”
“NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items. Examples include battery cables, shims,
and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.

PAGE 4 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — SUGGESTED SPARE PARTS

DLW-400ES/ESA
W/KUBOTA V1305-E2B-WDDE-2-E3B-WDDE-2 DIESEL ENGINES
1 TO 3 UNITS

Qty. P/N Description

5 ......... 0602041174 ..........CARTRIDGE, OIL FILTER

1 ......... D5311500203 ....... HOSE, RADIATOR UPPER

1 ......... D4312501003 ....... HOSE, RADIATOR LOWER

1 ......... 0602011079 ..........CAP, RADIATOR

1 ......... A9924800024 ....... CAP, FUEL TANK

1 ......... 1584139010 ..........SWITCH, OIL

6 ......... 0602042461 ..........FILTER, FUEL

6 ......... 1A00143160 .........FILTER, FUEL ELEMENT

3 ......... 0602046611 ..........FILTER, AIR (ELEMENT)

1 ......... 0602011472 ..........FAN BELT

1 ......... 0601871802 ..........CIRCUIT BREAKER, 2P, @ 50A

1 ......... 0601806425 ..........CIRCUIT BREAKER, 2P, @ 30A

1 ......... 0601806424 ..........CIRCUIT BREAKER, 1P, @ 30A

1 ......... 0601806423 ..........CIRCUIT BREAKER, 1P, @ 20A

1 ......... 0601820664 ..........AUTOMATIC VOLTAGE REGULATOR

1 ......... 0601840028 ..........RHEOSTAT (CURRENT/VOLTAGE REGULATOR 500Ω)

1 ......... 0601840103 ..........KNOB, RHEOSTAT (CURRENT/VOLTAGE REGULATOR)

1 ......... 0601840095 ..........RHEOSTAT (ARC FORCE TRIMMER)

1 ......... 0601840170 ..........KNOB, RHEOSTAT (RHEOSTAT (ARC FORCE TRIMMER)

5 ......... 0601806642 ..........FUSE, 5A

5 ......... 0601806643 ..........FUSE, 15A

5 ......... 0601806644 ..........FUSE, 30A

5 ......... 0601806640 ..........FUSE, 65A

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 5

GENERATOR ASSY.

DLW-400ES/ESA — GENERATOR ASSY.

PAGE 6 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — GENERATOR ASSY.

GENERATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 D4110000403 ROTOR ASSY. .................................. 1 ............. INCLUDES ITEMS W/
1-1
1-2
1-3
1-4
2 0012410030 HEX. HEAD BOLT 4
3 D4111100103 FAN 1
4 0017108025 HEX. HEAD BOLT 6
5 7811315102 END BRACKET 1
6 D5135000403 ARMATURE ASSY. 1
7 D4153000202 END BRACKET 1
8 D4139000003 FIELD ASSY., EXCITER 1
9 0017105035 HEX. HEAD BOLT 4
10 D4153400403 GROMMET 1
11 D41315 00004 SET BOLT 4
12 0040012000 WASHER, LOCK 4
13 0041212000 WASHER, FLAT 4
14 0030012000 HEX. NUT 4
15 B0131300104 COVER 1
16 02269 00200 RUBBER SEAL 1
17 D4185300104 BRACKET 1
18 0017108035 HEX. HEAD BOLT 4
19 0012410025 HEX. HEAD BOLT 8
20 D4155400104 COVER, FAN 1
21 0017106040 HEX. HEAD BOLT 1
21A 0037906000 HEX. NUT 1
22 D5132100103 GENERATOR FOOT 1
23 D5132100003 GENERATOR FOOT 1
24 001230025 HEX. HEAD BOLT 8
25 760549004 RUBBER SUSPENSION 2
26 0207010000 HEX. NUT 2

0601820037 RECTIFIER 1

*

0601822638 SURGE ABSORBER 1

*

0071206307 BEARING 1

*

0080000035 SNAP RING 1

*

*

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 7

CONTROL PANEL ASSY.(400-ES)

DLW-400ES — CONTROL PANEL ASSY.

PAGE 8 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES— CONTROL PANEL ASSY.

CONTROL PANEL ASSY.(400-ES)

NO. PART NO. PART NAME QTY. REMARKS

1 D5224000603 CONTROL PANEL ........................................... 1 .............. REPLACES P/N D5501300902
2 0021B06030 MACHINE SCREW 6
3 0601803072 SELECTOR SWITCH 1
4 0016906016 HEX.HEAD BOLT 4
5 0601840028 RHEOSTAT, CURRENT/ VOLT. REG 500
6 0601840103 KNOB 2
7 0801883003 INSULATOR 2
8 0601840095 RHEOSTAT (ARC FORCE TRIMMER) 2
9 0601840170 KNOB 2
10 0801883003 INSULATOR 2
11 0601800281 AC VOLTMETER, 150/300V 1

12 0601871713 CIRCUIT BREAKER, 3P 53A ........................... 1 .............. INCLUDES ITEMS W/#
12-1# B3491400004 RUBBER SEAL 1
13 0027104070 MACHINE SCREW 2
14 D9924800154 DIGITAL MONITOR 1
15 0027103006 MACHINE SCREW 4
16 0601831600 ROCKER SWITCH 3

17 0602100059 STARTER SWITCH .......................................... 1 .............. REPLACES P/N 3741059113
18 0601800682 HOUR METER 1

19 0601810523 WARNING LAMP UNIT .................................... 1 .............. INCLUDES ITEMS W/
19A*0601810830 BULB 4
20 0601871802 CIRCUIT BREAKER, 2P 50A 1
21 0601806425 CIRCUIT BREAKER, 2P 30A 1
22 0601806424 CIRCUIT BREAKER, 1P 30A 1
23 0601806423 CIRCUIT BREAKER, 1P 20A 1
24 0021003005 MACHINE SCREW 8
25 0601812565 RECEPTACLE, CS6369 1
26 0601811033 RECEPTACLE, L6-30R 1
27 0601811035 RECEPTACLE, L5-30R 1
28 0601812598 RECEPTACLE, 5-20R 1
29 0027104016 MACHINE SCREW 8
29A 0207004000 HEX. NUT 8
30 0801888204 OUTPUT TERMINAL, WELDING 4
31 0801840104 INSULATOR WASHER 4
32 0801840004 INSULATOR WASHER 4
33 0801841204 SET WASHER, OUTPUT TERMINAL 4
34 0801884004 WING NUT 4
35 0039512000 HEX. NUT 8
36 0042212000 WASHER, LOCK 8
37 0041412000 WASHER, FLAT 12
38 0601815109 GROUND TERMINAL 1
39 D5237100403 COVER, OUTPUT TERMINAL 1
39A D5237400504 RUBBER SHEET 1
40 0821800014 COLLAR 2
41 D9311200004 STAY RUBBER 2
42 0016906020 HEX. HEAD BOLT 2
43 0038706000 HEX. NUT 1
44 D4268304704 NOISE FILTER 2

Ω

2

*

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 9

CONTROL PANEL ASSY.(400-ESA)

DLW-400ESA— CONTROL PANEL ASSY.

PAGE 10 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ESA— CONTROL PANEL ASSY.

CONTROL PANEL ASSY.(400-ESA)

NO. PART NO. PART NAME QTY. REMARKS

1 D5511301402 CONTROL PANEL .......................................... 1 .............. REPLACES P/N D5224001303
2 0021B06030 MACHINE SCREW 6
3 0601803072 SELECTOR SWITCH 1
4 0016906016 HEX. HEAD BOLT 4
5 0601840028 RHEOSTAT, CURRENT/ VOLT. REG 500
6 0601840103 KNOB 2
7 0801883003 INSULATOR 2
8 0601840095 RHEOSTAT (ARC FORCE TRIMMER) 2
9 0601840170 KNOB 2
10 0801883003 INSULATOR 2
11 0601800281 AC VOLTMETER, 150/300V 1

12 0601806470 CIRCUIT BREAKER, 3P 50A .......................... 1 .............. INCLUDES ITEMS W/
12-1*D5491400204 RUBBER SEAL 1
12-2*0317900080 RUBBER SEAL 2
13 0027504055 MACHINE SCREW 2
14 D9924800154 DIGITAL MONITOR, DM-50A 1
15 0027103006 MACHINE SCREW 4
16 0601831600 ROCKER SWITCH 3

17 0602100059 STARTER SWITCH ......................................... 1 .............. REPLACES P/N 3741059113
18 0601800682 HOUR METER 1

19 0601810523 WARNING LAMP UNIT ................................... 1 .............. INCLUDES ITEMS W/#
19A# 0601810830 BULB 4
21 0601806425 CIRCUIT BREAKER, 2P 30A 1
22 0601806424 CIRCUIT BREAKER, 1P 30A 1
23 0601806423 CIRCUIT BREAKER, 1P 20A 1
24 0021003005 MACHINE SCREW 8
25 0601812565 RECEPTACLE, CS6369 1
26 0601811033 RECEPTACLE, L6-30R 1
27 0601811035 RECEPTACLE, L5-30R 1
28 0601812598 RECEPTACLE, 5-20R 1
29 0027104016 MACHINE SCREW 8
29A 0207004000 HEX. NUT 8
30 0801888204 OUTPUT TERMINAL, WELDING 4
31 0801840104 INSULATOR WASHER 4
32 0801840004 INSULATOR WASHER 4
33 0801841204 SET WASHER, OUTPUT TERMINAL 4
34 0801884004 WING NUT 4
35 0039512000 HEX. NUT 8
36 0042212000 WASHER, LOCK 8
37 0041412000 WASHER, FLAT 12
38 0601815109 GROUND TERMINAL 1
39 D5237100403 COVER, OUTPUT TERMINAL 1
39A D5237400504 RUBBER SHEET 1
40 0821800014 COLLAR 2
41 D9311200004 STAY RUBBER 2
42 0016906020 HEX. HEAD BOLT 2
43 0038706000 HEX. NUT 1
44 D4268304704 NOISE FILTER 2

Ω

2

*

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 11

DLW-400ES/ESA — ELECTRIC PARTS 1 ASSY.

ELECTRIC PARTS 1 ASSY.

49 0016906016 Hex Head Bolt 14

PAGE 12 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — ELECTRIC PARTS 1 ASSY.

ELECTRIC PARTS 1 ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 D5261500803 SET PANEL, ELECTRIC PARTS 1
2 0016906016 HEX. HEAD BOLT 4
3 0601820664 AUTOMATIC VOLTAGE REGULATOR 1
4 0016905016 HEX. HEAD BOLT 4
5 0601842347 RESISTOR, 20W 30
6 0027104016 MACHINE SCREW 2
7 0601820037 RECTIFIER 1
8 0601823204 RECTIFIER 1
9 0027103016 MACHINE SCREW 2
10 0601823857 IDLE CONTROL UNIT 1
11 0027205016 MACHINE SCREW 2
12 0601815422 TERMINAL BOARD 1
13 0027104025 MACHINE SCREW 2

14 0602200475 EMERGENCY UNIT .............................................1 ........... REPLACES P/N 1747260604
15 0027105025 MACHINE SCREW 4

16 0602201273 LAMP TIMER........................................................ 1 ........... REPLACES P/N 1569465992
17 0027105016 MACHINE SCREW 1
18 D5261800104 BRACKET 1
19 0601804211 CURRENT TRANSFORMER 1
20 0027104010 MACHINE SCREW 2
21 0016905016 HEX. HEAD BOLT 1
22 D5267300004 COOLING FIN 2

23 D5261600604 BRACKET, 400ES ................................................ 2 ........... S/N 3797330 AND BELOW

23A D5261600614 BRACKET 400ES ................................................. 2 ........... S/N 3797331 AND ABOVE
23 D5261600614 BRACKET, 400ESA 2
24 0016906016 HEX. HEAD BOLT 8
25 0601823256 RECTIFIER 2
26 0027105016 MACHINE SCREW 4

27 D4268000403 IGBT MUDULE ASSY. .......................................... 2 ........... INCLUDES ITEMS W/
27-1*0601821258 IGBT MUDULE 2
27-2*D9925800044 IGBT PROTECTIVE UNIT 2
28 0027105016 MACHINE SCREW 8
29 0601826146 CONDENSER 4
30 D5261800404 INSULATOR RUBBER 4
31 0027104010 MACHINE SCREW 6
32 D4268304204 CONNECTION PLATE 2
33 D4268304304 CONNECTION PLATE 2
34 D5267300404 CONNECTION PLATE 2
35 D5267300304 CONNECTION PLATE 2
36 0027105016 HEX. HEAD BOLT 4
37 0017806014 HEX. HEAD BOLT 4

Ω

1

*

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 13

ELECTRIC PARTS 1 ASSY.

DLW-400ES/ESA — ELECTRIC PARTS 1 ASSY.

PAGE 14 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA— ELECTRIC PARTS 1 ASSY.

ELECTRIC PARTS 1 ASSY.

NO. PART NO. PART NAME QTY. REMARKS

38 0017106020 HEX. HEAD BOLT 4
38A 0207206000 HEX. NUT 4
39 0601842262 RESISTOR, 20W 1K
40 0027104010 MACHINE SCREW 4
41 D3267300604 CONNECTION PLATE 2
42 0601804244 DC CURRENT TRANSFORMER 2
43 D4235400004 INSULATOR 2
44 0027104020 MACHINE SCREW 2
45 0019008016 HEX. HEAD BOLT 2
45A 0040008000 WASHER, LOCK 2
45B 0042708000 WASHER, FLAT 2
46 0019008016 HEX. HEAD BOLT 2
46A 0040008000 WASHER, LOCK 2
46B 0042708000 WASHER, FLAT 2
47 0601831056 THERMAL SWITCH 2
48 0021003010 MACHINE SCREW 4
49 0016906016 HEX. HEAD BOLT 14
50 D4262700304 COVER, ELECTRIC PARTS 2
51 0605011411 RIVET 8
52 0601806640 FUSE, 65A 1

Ω

2

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 15

ELECTRIC PARTS 2 ASSY.

DLW-400ES/ESA — ELECTRIC PART S 2 ASSY.

PAGE 16 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — ELECTRIC PARTS 2 ASSY.

ELECTRIC PARTS 2 ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 D5264500103 DC REACTOR 2
2 D5261600304 BRACKET, REACTOR 1
2A D5494000503 LINING 1
3 0016906016 HEX. HEAD BOLT 4
4 0016906016 HEX. HEAD BOLT 8
5 D5214000103 CONTROL BOX 1
6 0016906016 HEX. HEAD BOLT 4
7 D9924800114 CONTROL UNIT, CV-10 1
8 0027103025 MACHINE SCREW 4
9 D5261700304 COVER, ELECTRIC PARTS 1

10 8701899004 FUSE BOX, FB-6PS .................................... 1 ............. DLW-400ES ONLY

..................................................................................... INCLUDES ITEMS W/

10 B0352500104 FUSE BOX, FB-6PS .................................... 1 ............. DLW-400 ESA ONLY

..................................................................................... INCLUDES ITEMS W/
10A*0601806642 FUSE, 5A 4
10B*0601806643 FUSE,15A 2
10C*0601806644 FUSE, 30A 2
11 0016905016 HEX. HEAD BOLT 2
12 1790150203 ROTARY SOLENOID 1
13 6722631004 ARM, SOLENOID 1
14 0010106020 HEX. HEAD BOLT 1
14A 0030006000 HEX. NUT 1
15 0050403020 SPRING PIN 1
16 0207006000 HEX. NUT 2
17 D5355300104 GOVERNOR ROD 1
18 D1356300004 GOVERNOR ROD 1
19 1552154004 SCREW JOINT 1
20 0031008000 HEX. NUT 1
21 0036508000 HEX. NUT 1
22 0041208000 WASHER, FLAT 2
22A 0605010503 SNAP PIN 2
23 8511864604 PLATE 4
24 0019206016 HEX. HEAD BOLT 5

*

*

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 17

ENGINE AND RADIATOR ASSY.

DLW-400ES/ESA — ENGINE AND RADIATOR ASSY.

PAGE 18 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 D5924200064 ENGINE, KUBOTA V1 305 ..........................1 .................... INCLUDES ITEMS W/

1A*0602011472 FAN BELT ................................................... 1 .................... REPLACES 1628297011
1-1
2 D5304200304 ENGINE FOOT 2
3 0010710020 HEX. HEAD BOLT 6
4 0010710020 HEX. HEAD BOLT 2
4A 0042410000 WASHER, FLAT 2
5 7605419004 RUBBER SUSPENSION 2
6 0207010000 HEX. NUT 2

7 0602012797 RADIATOR .................................................. 1 .................... INCLUDES ITEMS W/

7-1
8 D5311100204 BRACKET, RADIATOR 1
9 D4312100813 BRACKET, RADIATOR 1
10 0016906016 HEX. HEAD BOLT 7
11 B13126 00004 RUBBER MOUNT 2
12 D5311500203 RADIATOR HOSE, UPPER 1
13 D4312501003 RADIATOR HOSE, LOWER 1
14 0605515112 HOSE BAND 2
15 0605515134 HOSE BAND 2

16 0602046531 AIR CLEANER ............................................ 1 ....................INCLUDES ITEMS W/
16A 0602046611 ELEMENT, AIR CLEANER 1
17 D5374200203 BAND, AIR CLEANER 1
18 0016908025 HEX. HEAD BOLT 1
19 D5374200104 BRACKET 1

0602041174 CARTRIDGE, OIL FILTER ........................... 1 ....................REPLACES 1627132093

*

...........................................................................................REPLACES 29513340000

# 0602011079 CAP, RADIATOR.......................................... 1 .................... REPLACES 67130920901

*

#

%

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 19

ENGINE AND RADIATOR ASSY.

DLW-400ES/ESA — ENGINE AND RADIATOR ASSY.

PAGE 20 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

20 0016906016 HEX. HEAD BOLT 2
21 0016906016 HEX. HEAD BOLT 2
22 D4375101303 HOSE, AIR CLEANER 1
23 D1375100613 HOSE, AIR CLEANER 1
24 0605515139 HOSE BAND 1
25 0605515027 HOSE BAND 2
26 7962054004 DRAIN JOINT, OIL 1
27 0602021191 PACKING 1
28 1502025103 DRAIN JOINT, OIL 1
29 1622014103 DRAIN JOINT, WATER 1
30 0802011104 PLUG 2
31 0150000018 O-RING 2
32 0016906016 HEX. HEAD BOLT 4
33 D5321100003 DRAIN HOSE 1
34 0605515158 HOSE BAND 1
35 0199901000 DRAIN HOSE 1
36 0199900770 DRAIN HOSE 1
37 0605515094 HOSE BAND 4
38 0802081403 RESERVE TANK 1
39 0802081104 CAP, RESERVE TANK 1
40 0199100215 HOSE 1
41 8702082004 BRACKET, RESERVE TANK 1
42 0016906025 HEX. HEAD BOLT 1
43 0016906016 HEX. HEAD BOLT 2
44 0199900460 HOSE 1
45 0605515094 HOSE BAND 2
46 0220300375 RUBBER SEAL 2

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 21

BATTERY ASSY.

DLW-400ES/ESA — BATTERY ASSY.

PAGE 22 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — BATTERY ASSY.

BATTERY ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 0165308026 BATTERY 1
2 D5344200104 BATTERY FRAME 1
3 0016906016 HEX. HEAD BOLT 4
4 B1345200114 BATTERY BAND 1
5 0805002904 BATTERY BOLT 2
6 0037808000 WING NUT 2
7 0040008000 WASHER, LOCK 2
8 0041208000 WASHER, FLAT 2
9 0602220310 TERMINAL ASSY. 1
10 0602220311 TERMINAL ASSY. 1
11 0845040414 TERMINAL CAP 1

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 23

MUFFLER ASSY.

DLW-400ES/ESA — MUFFLER ASSY.

PAGE 24 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 D3331000203 MUFFLER 1
2 0016908020 HEX.HEAD BOLT 5
3 D5334000103 EXHAUST PIPE 1

4 0602320153 GASKET ............................................ 1 ................... REPLACES P/N 1526312371
5 D9304000004 GASKET 1
6 0207008000 HEX. NUT 4
7 0016908030 HEX.HEAD BOLT 2

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 25

FUEL TANK ASSY.

DLW-400ES/ESA — FUEL TANK ASSY.

PAGE 26 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 D5364000203 FUEL TANK ............................................. 1 ............ INCLUDES ITEMS W/#
1-1# A9924800024 CAP, FUEL TANK 1
2 D5434000103 BRACKET, FUEL TANK 1
3 0016908020 HEX. HEAD BOLT 4
4 0223300300 TANK SHEET 3
5 B5364200104 TANK BAND 2
6 D6365300504 PAD, TANK BAND 4
7 0016906016 HEX. HEAD BOLT 2
8 0207308000 HEX. NUT 2
9 B9312400004 RUBBER SEAL 1
10 L7812014003 DRAIN JOINT 1
11 0802011104 PLUG 1
12 0150000018 O-RING 1
13 0016906016 HEX. HEAD BOLT 2
14 0199900850 DRAIN HOSE 1
15 0605515094 HOSE BAND 2
16 0264201100 HOSE, FUEL GAUGE 1
17 0605515093 HOSE BAND 2
18 7815511203 BRACKET, FUEL GAUGE 4
19 0028104012 MACHINE SCREW 2

20 0602042461 FUEL FILTER .......................................... 1............ INCLUDES ITEMS W/

................................................................................ REPLACES P/N 1552143016

20A*0602042174 ELEMENT, FUEL FILTER ........................ 1............ REPLACES P/N 1552143161
21 D4368700604 BRACKET, FUEL FILTER 1
22 0016906016 HEX. HEAD BOLT 2
23 0016908025 HEX. HEAD BOLT 2
24 0199900420 SUCTION HOSE 1
25 0199900750 SUCTION HOSE 1
26 0199700550 RETURN HOSE 1
27 0199700210 RETURN HOSE 1
28 0605515094 HOSE BAND 4
29 0605515093 HOSE BAND 4

*

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 27

ENCLOSURE ASSY.

DLW-400ES/ESA — ENCLOSURE ASSY.

PAGE 28 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)

DLW-400ES/ESA — ENCLOSURE ASSY.

ENCLOSURE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 D5414000202 BASE 1
1A D5494000503 LINING 1
1-1 0314900720 RUBBER SEAL, 400ES 1
2 D3414800104 FLOOR PANEL 1
3 0016906016 HEX. HEAD BOLT 2
4 D5414300303 SPLASHER PANEL 1
5 D5414300203 SPLASHER PANEL 1
6 0016906016 HEX. HEAD BOLT 16
7 D5424000202 FRONT FRAME 1
7A D5494100303 LINING 1
8 0601850239 GROMMET 1
9 0016906016 HEX. HEAD BOLT 2
10 0016908020 HEX. HEAD BOLT 2
11 D5311200103 FAN GUARD 1
12 0016906016 HEX. HEAD BOLT 2
13 D5424200403 COVER, FRONT FRAME 1
13A D5494100404 LINING 1
14 0016906016 HEX. HEAD BOLT 8
15 J34425200804 COVER, RADIATOR CAP 1
16 0016906016 HEX. HEAD BOLT 4
17 D5434300403 HANGER 1
18 D5434300303 HANGER 1
19 0012312030 HEX. HEAD BOLT 4

DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09) — PAGE 29

ENCLOSURE ASSY.

DLW-400ES/ESA — ENCLOSURE ASSY.

PAGE 30 — DLW-400ES/ESA — PARTS MANUAL — REV. #1 (12/21/09)