Mitsubishi R5M3, V5M21, V5MT1, R4M21, V5M3 User Manual

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MITSUBISHI

REAR WHEEL DRIVE MANUAL TRANSMISSION

WORKSHOP MANUAL

FOREWORD

This Workshop Manual contains procedures for removal, disassembly, inspection, adjustment, reassembly and installation, etc. for service mechanics.

All information, illustrations and product descriptions contained in this manual are current as at the time of publication. We, however, reserve the right to make changes at any time without prior notice or obligation.

FILING INSTRUCTION

Please keep these manual pages in the binder No. BN940001.

File these pages according to the signs “Added”, “Revised” and “Deleted” on the “List of effective pages” which are interpreted below.

Added: File the pages with this sign additionally in your manual.

Revised. Deleted:

Replace the existing pages with the corresponding pages with this sign.

Clutch

21A

 

 

 

Manual Transmission

22A

Model R4M21, R5M21 and

 

 

V5M21 (Up to 2000 Model)

 

 

 

 

Manual Transmission

22B

Model V5MT1

 

 

 

 

 

Manual Transmission

22C

Model R5M3, V5M3

 

 

 

 

Manual Transmission

 

22D

Model R5M21, V5M21

 

 

 

(From 2001 Model)

Missing sheets will be supplied upon request.

EMitsubishi Motors Corporation Aug. 2000

Pub. No. PWEE8914-J

Mitsubishi R5M3, V5M21, V5MT1, R4M21, V5M3 User Manual

HOW TO USE THIS MANUAL

CONTENTS

The preceding page contains GROUP INDEX which lists the group title and group number.

PAGE NUMBERS

All page numbers consist of three sets of digits separated by a dash. The digits preceding the dash identify the number of the group and the second digits identify the section. The digits following the dash represent the consecutive page number within the section. The page numbers can be found on the top left or right of each page.

TEXT

Unless otherwise specified, each service procedure covers all models. Procedures covering specific models are identified by the model codes, destination or similar designation (engine type, transmission type, etc.)

SERVICE PROCEDURES

The service steps are arranged in numerical order and attentions to be paid in performing vehicle service are described in detail in SERVICE POINTS.

Denotes tightening torque

NOTE:

DTorque may also be shown in rectangles in the order of units (Nm, kgm and ft-lbs. from left) as follows.

33 3.3 23

DFrom December 1998 on, torque values are given only in SI unit.

DEFINITION OF TERMS

STANDARD VALUE

Indicates the value used as the standard for judging the quality of a part or assembly on inspection or the value to which the part or assembly is corrected and adjusted. It is given by tolerance.

LIMIT

Shows the standard for judging the quality of a part or assembly on inspection and means the maximum or minimum value within which the part or assembly must be kept functionally or in strength. It is a value established outside the rage of standard value.

COMPARISON OF OLD AND

NEW MODELS

New Model

Old Model

 

 

R4M21

KM130, KM131

R5M21

KM132, KM135

V5M21

KM145, KM147

V5MT1

-

R5M31

-

V5M31

-

 

 

Denotes service point for removal or disassembly.

NOTE:

cAd is in use since Feb. 1991. AA" is in use since Dec. 1998.

Denotes service point for installation or reassembly.

NOTE:

DAC is in use since Feb. 1991.

"AA is in use since Dec. 1998.

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