Miller Electric Coolmate V3, Coolmate 3.5, Coolmate 1, Coolmate 3, Coolmate 4 User Manual

5 (1)
Miller Electric Coolmate V3, Coolmate 3.5, Coolmate 1, Coolmate 3, Coolmate 4 User Manual

CoolmateSeries

Quick

Light/Heavy Industrial Applications

Processes

Manufacturing

TIG (GTAW)

Specs

Aerospace

MIG (GMAW)

Automotive

Plasma Cutting

 

 

 

 

Tube Mills

Resistance Welding

 

 

 

 

 

 

 

 

Automation

 

The Power of Blue®.

Coolant

Coolmate 1

Coolmate 3

Coolmate V3

 

 

 

Issued Oct. 2008 • Index No. AY/7.2

Coolant

Systems

Input Power Single-Phase

Input Voltage 115 VAC or 230 VAC, 50/60 Hz

Max. Cooling Capacity 9,700 –18,000 BTU/hr

Coolmate 3.5

Coolmate 4

 

Closed-loop design with radiator reduces coolant temperatures and prevents the system from overheating. Closed-loop design also recirculates the coolant through a fan-cooled heat exchanger.

Rustproof coolant reservoir molded of polyethylene for durability and corrosion resistance.

Standard inlet/outlet torch fittings are compatible with TIG and MIG torches having standard 5/8-18 left-hand fittings.

10 ft (3 m) power cords with plugs are longer than most power cords in the industry — providing the extra length when required.

Compatible with Miller coolants and are ideal for warm and cold weather conditions, while providing HF or corrosion protection.

Coolant systems are warranted for 1 year, parts and labor.

 

 

 

 

 

Miller Electric Mfg. Co.

International Headquarters

Web Site

 

 

 

 

 

 

 

 

 

 

 

 

 

 

An Illinois Tool Works Company

Phone: 920-735-4505

www.MillerWelds.com

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1635 West Spencer Street

USA FAX: 920-735-4134

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Appleton, WI 54914 USA

Canadian FAX: 920-735-4169

 

 

 

 

 

 

 

 

 

 

International FAX: 920-735-4125

 

 

 

 

Specifications (Subject to change without notice.)

 

 

Maximum

Maximum

Rated

 

 

Net

 

Motor Input

Current Draw

Cooling

Cooling

Tank

 

Shipping

Model

Voltage 50/60 Hz

50 Hz

60 Hz

Capacity*

Capacity**

Capacity

Dimensions

Weight

 

 

 

 

 

 

 

 

 

Coolmate 1

115 VAC, 60 Hz

2.1 A

2,850 W

1,210 W

1 gal

H: 8 in (203 mm)

29 lb

Coolmate 1 CE

 

 

 

(9,700 BTU/hr)

(4,120 BTU/hr)

(3.8 L)

W: 7-1/2 in (191 mm)

(13 kg)

230 VAC, 50/60 Hz

0.65 A

0.55 A

 

1.8 qt/min (1.7 L/min)

1.1 qt/min (1 L/min)

 

D: 23-3/4 in (603 mm)

 

 

 

 

 

 

 

 

 

 

Coolmate 3

115 VAC

5.9 A

4.7 A

3,820 W

1,420 W

3 gal

H: 13-1/4 in (337 mm)

43 lb

Coolmate 3 CE

 

 

 

(13,000 BTU/hr)

(4,840 BTU/hr)

(11.4 L)

W: 12-1/4 in (311 mm)

(20 kg)

230 VAC

2.5 A

3.0 A

 

4.2 qt/min (4.0 L/min)

1.1 qt/min (1 L/min)

 

D: 23-1/4 in (584 mm)

 

 

 

 

 

 

 

Coolmate V3

115 VAC

5.9 A

4.7 A

3,820 W

1,420 W

3 gal

H: 33 in (838 mm)

54 lb

Coolmate V3 CE

 

 

 

(13,000 BTU/hr)

(4,840 BTU/hr)

(11.4 L)

W: 9-1/4 in (235 mm)

(24 kg)

 

 

 

 

4.2 qt/min (4.0 L/min)

1.1 qt/min (1 L/min)

 

D: 9-1/4 in (235 mm)

 

 

 

 

 

 

 

 

 

 

Coolmate 3.5

115 VAC

5.9 A

4.7 A

4,140 W

1,660 W

3.5 gal

H: 11-3/4 in (298 mm)

70 lb

 

 

 

 

(14,000 BTU/hr)

(5,660 BTU/hr)

(13.2 L)

W: 15-3/4 in (400 mm)

(32 kg)

 

 

 

 

5.0 qt/min (4.7 L/min)

1.1 qt/min (1 L/min)

 

D: 26 in (660 mm)

 

 

 

 

 

 

 

 

 

 

Coolmate 4

115 VAC

5.9 A

4.7 A

5,500 W

1,780 W

4 gal

H: 16-1/4 in (413 mm)

40 lb

Coolmate 4 CE

 

 

 

(18,000 BTU/hr)

(6,070 BTU/hr)

(15 L)

W: 15-1/4 in (387 mm)

(18 kg)

 

 

 

 

5.9 qt/min (5.6 L/min)

1.1 qt/min (1 L/min)

 

D: 18-3/4 in (476 mm)

 

Coolmate 3X

115 VAC

5.9 A

4.7 A

4.140 W

1,660 W

3 gal

H: 17 in (432 mm)

158 lb

 

 

 

 

(14,000 BTU/hr)

(5,660 BTU/hr)

(11.4 L)

W: 27 in (686 mm)***

(72 kg)

 

 

 

 

5.0 qt/min (4.7 L/min)

1.1 qt/min (1 L/min)

 

D: 39 in (991 mm)

 

 

 

 

 

 

 

 

 

 

*Maximum cooling capacity is based on a 25°C (77°F) environment at maximum flow with a 65°C (149°F) coolant temperature rise.

**Rated IEC standard cooling capacity is based on a 25°C (77°F) environment at a flow of 1 L/min with a 40°C (104°F) coolant temperature rise.

***Width measurement includes rear wheels and axle. Cooler width without rear wheels and axle is 22-1/4 in (565 mm).

All models are certified by Canadian Standards Association to both the Canadian and U.S. Standards. All CE models conform to the applicable parts of the IEC 60974 series of standards.

Product Descriptions

Coolmate1

Coolmate3

 

 

 

#300 360

115 VAC, 60 Hz

#300 360-00-1

115 VAC, 60 Hz CE

#300

459

230 VAC, 50/60 Hz

#300

459-00-1

230 VAC, 50/60 Hz CE

Light industrial, 1-gallon cooler designed for water-cooled torches on power sources rated up to 200 A*.

Designed to integrate with smaller Dynasty and Maxstar models and Syncrowave 200

Compact horizontal design allows stacking and convenient mounting

Lightweight at 25 lb (11 kg) dry

Equipped with lighted on/off power switch on front panel

Filter and coolant filling spout are conveniently located for easy access

Fluid level sight window

Polyethylene-molded coolant tank and filler spout are rustproof

Thermally protected piston pump guards against overheating

Stainless steel oscillating piston pump provides consistent coolant flow and pressure rating with long pump-life expectancy

2

#043 007 115 VAC, 50/60 Hz

#043 007-01-2 115 VAC, 50/60 Hz CE

#043 008 230 VAC, 50/60 Hz

#043 008-01-2 230 VAC, 50/60 Hz CE

Economical, 3-gallon cooler designed for water-cooled torches rated up to 500 A*.

Compact horizontal design allows stacking and convenient mounting

Midsize cooler weighs 40 lb (18 kg) dry

On/off power switch, “paddle wheel” coolant flow indicator, filter and coolant filling spout are all conveniently located on front panel

Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof

Factory-set pressure relief valve (55 PSI) maintains consistent pressure during operation

Thermally protected 1/4 HP motor guards against overheating

Efficient fin and tube heat exchanger

Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy

*May vary with torch design and cable length.

Product Descriptions

CoolmateV3

Coolmate4

 

 

 

#043 009 115 VAC, 50/60 Hz

#043 009-01-2 115 VAC, 50/60 Hz CE

Vertical, 3-gallon cooler designed for water-cooled torches rated up to 500 A*.

Distinct, vertical design allows mounting onto a power source running gear or gas cylinder rack

•Weighs only 48 lb (22 kg) dry

On/off power switch, “paddle wheel” coolant flow indicator, filter and coolant filling spout are all conveniently located on front panel

Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof

Factory-set pressure relief valve (55 PSI) maintains consistent pressure during operation

Thermally protected 1/4 HP motor guards against overheating

Efficient fin and tube heat exchanger

Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy

Coolmate3.5

#300 245 115 VAC, 50/60 Hz

Industrial, 3.5-gallon cooler designed for water-cooled torches rated up to 600 A*.

Designed to integrate with Dynasty 350/700 and Maxstar 350/700

Horizontal design allows stacking or convenient mounting onto a MIGRunnercart

Weighs only 64 lb (29 kg) dry

Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof

Factory-set pressure relief valve (55 PSI) maintains consistent pressure during operation

Thermally protected 1/4 HP motor guards against overheating

Efficient fin and tube heat exchanger

Equipped with internal check valves to prevent coolant flow when torch is disconnected

Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy

#042 288

115 VAC, 50/60 Hz

#042 288-01-5

115 VAC, 50/60 Hz CE

The best performer in its class — industrial, 4-gallon cooler designed for water-cooled torches rated up to 600 A*.

Patented circular design available only from Miller

Weighs only 38 lb (17 kg) dry

Tough, one-piece case is portable and rustproof

Convenient carrying handle and filler spout are molded into case

Easily accessible coolant filter

Factory-set pressure relief valve (60 PSI) maintains consistent pressure during operation

Thermally protected 1/4 HP motor guards against overheating

Efficient fin and tube heat exchanger

Coolant system has a constant flow of coolant inside to keep the pump primed and to reduce algae buildup in the tank

Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy

Coolmate3X

Includes wheels and handles.

#300 419

115 VAC, 50/60 Hz

Industrial, 3-gallon cooler designed for water-cooled torches rated up to 500 A*.

Includes easy load dual cylinder rack, running gear and handles for Syncrowave 250 DX/350 LX

“Paddle wheel” coolant flow indicator, filter and coolant filling spout are all conveniently located on front panel

Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof

Factory-set pressure relief valve (55 PSI) maintains consistent pressure during operation

Thermally protected 1/4 HP motor guards against overheating

Efficient fin and tube heat exchanger

Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy

*May vary with torch design and cable length.

3

Loading...
+ 5 hidden pages