McCulloch MC175H42ST, MC175H42STA User Manual

4 (1)

MODEL NO. MC175H42ST (MC175H42STA)

17.5 HP 42 Inch

Lawn Tractor

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

193194 Rev. 1 09.20.04 MH/TR

PRINTED IN U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

I. GENERAL OPERATION

Read, understand, and follow all instructions on the machine and in the manual before starting.

Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or truck.

Always wear eye protection when operating machine.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Follow the manufacturer's recommendation for wheel weights or counterweights.

Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

Mow up and down slopes, not across.

Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Choose a low ground speed so that you will not have to stop or shift while on the slope.

Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.

Do not try to stabilize the machine by putting your foot on the ground.

Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

Be alert and turn machine off if a child enters the area.

Before and while backing, look behind and down for small children.

Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

GENERAL SERVICE

Never operate machine in a closed are.

Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.

If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

Never make any adjustments or repairs with the engine running.

Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as required.

Maintain or replace safety and instruction labels, as necessary.

Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

Never allow children or others in or on towed equipment.

On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

Use only approved gasoline container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

Never fuel the machine indoors.

Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

If fuel is spilled on clothing, change clothing immediately.

Never overfill fuel tank. Replace gas cap and tighten securely.

Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

Be alert and turn machine off if a child enters the area.

Before and while backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have to stop or shift while on the slope.

Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

3

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

2.0 GALLONS

 

AND TYPE:

UNLEADED REGULAR

OIL TYPE (API-SG-SL):

SAE 30 (above 32°F)

 

SAE 5W-30 (below 32°F)

OIL CAPACITY:

W/ FILTER

3.5 PINTS

 

W/O FILTER

3.0 PINTS

SPARK PLUG:

CHAMPION RC12YC

(GAP: .030")

 

 

GROUND SPEED (MPH):

FORWARD:

5.5

 

REVERSE:

2.4

TIRE PRESSURE:

FRONT:

14 PSI

 

REAR:

10 PSI

CHARGING SYSTEM:

3 AMPS BATTERY

 

5 AMPS HEADLIGHTS

BATTERY:

AMP/HR:

28

 

MIN. CCA:

230

 

CASE SIZE:

U1R

BLADE BOLT TORQUE:

27-35 FT. LBS.

 

 

 

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your tractor.

Follow the instructions under “Maintenace” and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES .........................................................

2-3

PRODUCT SPECIFICATIONS .......................................

4

CUSTOMER RESPONSIBILITIES.................................

4

ASSEMBLY .................................................................

6-8

OPERATION .............................................................

9-14

MAINTENANCE SCHEDULE ......................................

15

MAINTENANCE .....................................................

15-18

SERVICE AND ADJUSTMENTS ............................

19-23

STORAGE ....................................................................

24

TROUBLESHOOTING ............................................

25-26

REPAIR PARTS - TRACTOR ..................................

28-41

4

McCulloch MC175H42ST, MC175H42STA User Manual

UNASSEMBLED PARTS

Steering Wheel

 

 

 

 

 

 

Seat

Steering

 

 

 

Boot

 

 

 

 

Steering

(1) Washer

 

Wheel

17/32 x 1-3/16 x 12 Gauge

 

Insert

 

Steering

 

 

Extension

 

(1) Knob

Shaft

 

 

Steering

 

 

 

Wheel

 

 

Key

Adapter

 

 

 

 

 

(1) Large Flat

(1) Locknut

1/2-20

 

Washer

 

 

 

 

(2) Keys

 

 

 

(1) Oil Drain Tube

 

 

 

Slope Sheet

 

(1) Locknut

1/4-28

 

(1) Hex Bolt

1/4-28 x 1-1/4

 

 

 

5

 

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1)

3/4" wrench

Pliers

(2)

7/16" wrenches

Tire pressure gauge

 

 

Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton.

Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 10-12 FT. LBS TORQUE.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing straight forward.

Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

Assemble large flat washer, 1/2 hex nut and tighten securely.

Snap steering wheel insert into center of steering wheel.

Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

INSERT

1/2 LOCK WASHER

LARGE FLAT

WASHER

STEERING

WHEEL

 

STEERING

 

BOOT

 

TABS

ADAPTER

EXTENSION SHAFT

 

 

1/4 HEX BOLT

1/4 LOCKNUT

 

LOWER

STEERING

SHAFT

02601

 

TAB

SLOTS

FIG. 1

INSTALL SEAT (See Fig. 2)

Adjust seat before tightening adjustment knob.

Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.

Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor.

Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

Lower seat into operating position and sit in seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment knob securely.

6

ASSEMBLY

SEAT

SEAT PAN

SHOULDER

BOLTS

02617

FLAT WASHER

02615

ADJUSTMENT

KNOB

FIG. 2

CONNECT BATTERY (See Figs. 3 and 4)

CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

Lift seat pan to raised position.

Remove terminal protective caps and discard.

If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in the Maintenance section of this manual for charging instructions).

First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.

Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

 

DISCARD TERMINAL

 

PROTECTIVE CAPS

TERMINAL

KEPS

NUT

COVER

HEX BOLT

02604

 

POSITIVE (RED)

NEGATIVE (BLACK)

CABLE

CABLE

 

FIG. 3

SEAT PAN

 

 

LABEL

02602

FIG. 4

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

Press lift lever plunger and raise attachment lift lever to its highest position.

Release parking brake by depressing clutch/brake pedal.

Place freewheel control in "transmission disengaged position" (See “TO TRANSPORT” in the Operation section of this manual).

Roll tractor forward off skid.

Remove banding holding the deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

Be sure all the above assembly steps have been completed.

Check engine oil level and fill fuel tank with gasoline.

Place freewheel control in "transmission engaged" position (see "TO TRANSPORT" in Operation section

7 of this manual).

ASSEMBLY

Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

Place motion control lever in neutral (N) position.

Press lift lever plunger and raise attachment lift lever to its highest position.

Start the engine.After engine has started, move throttle control to idle position.

Release parking brake.

Slowly move the motion control lever forward and slowly drive tractor off skid.

Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE (See Fig. 5) (If previously removed)

Raise and hold deflector shield in upright position.

Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

Hook front latch into hole on front of mower deck.

Hook rear latch into hole on back of mower deck.

CAUTION:Do not remove deflector shield from mower.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

DEFLECTOR

MULCHER

SHIELD

PLATE

01233

LATCH

HOOKS

 

FIG. 5

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See“TO LEVEL MOWER HOUSING”in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

CHECKLIST

BEFOREYOU OPERATE AND ENJOYYOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROMTHIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded gasoline.

Become familiar with all controls - their location and function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in

8 the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

NEUTRAL

HIGH

LOW

CHOKE

FAST

 

SLOW

IGNITION

 

 

 

 

 

P

 

 

 

 

ENGINE OFF

LIGHTS ON

 

ENGINE ON

ENGINE START PARKING BRAKE

PARKING BRAKE

PARKING BRAKE

 

 

 

 

 

 

 

LOCKED

UNLOCKED

OVER TEMP

FUEL

OIL PRESSURE

BATTERY

REVERSE

FORWARD

MOWER HEIGHT

MOWER LIFT

LIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

15

 

 

 

 

 

 

 

 

 

ATTACHMENT

ATTACHMENT

DANGER, KEEP HANDS

KEEP AREA CLEAR

SLOPE HAZARDS

CLUTCH ENGAGED CLUTCH DISENGAGED

 

 

 

 

AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL (Automatic Models only)

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

9

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

 

ATTACHMENT

 

LIGHT

 

CLUTCH LEVER

IGNITION

 

SWITCH

 

 

 

 

SWITCH

 

 

POSITION

 

 

 

AMMETER

 

 

LIFT LEVER

 

 

 

PLUNGER

THROTTLE/CHOKE

 

 

ATTACHMENT

CONTROL

 

 

 

 

LIFT LEVER

 

 

 

CLUTCH/BRAKE

PEDAL

MOWER DECK

HEIGHT ADJUSTMENT

INDICATOR

 

PARKING

 

BRAKE

FREE WHEEL

MOTION

CONTROL

CONTROL

 

LEVER

FIG. 6

Our tractors conform to the safety standards of the American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

PARKING BRAKE - Locks clutch/brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controling engine speed.

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

Depress clutch/brake pedal into full “BRAKE” position and hold.

Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

 

ATTACHMENT CLUTCH LEVER

 

"ENGAGED" POSITION

THROTTLE/CHOKE

IGNITION

CONTROL

KEY

 

"DISENGAGED"

 

POSITION

"BRAKE"

PARKING BRAKE

POSITION

"ENGAGED"

 

POSITION

 

MOTION

CLUTCH/BRAKE

CONTROL

PEDAL "DRIVE"

LEVER

POSITION

PARKING BRAKE

 

"DISENGAGED" POSITION

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES -

To stop mower blades,move attachment clutch lever to “DISENGAGED” position.

GROUND DRIVE -

To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.

Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

ENGINE -

Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine to “backfire”.

Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

 

POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY

11

TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely,as described above,before leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the battery charging rate.

Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

The direction and speed of movement is controlled by the motion control lever.

Start tractor with motion control lever in neutral (N) position.

Release parking brake.

Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)

The position of the attachment lift lever determines the cutting height.

Grasp lift lever.

Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 8)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a flat level surface.

OPERATION

Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).

With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

Repeat for opposite side installing gauge wheel in same adjustment hole.

3/8-16 LOCKNUT

GAUGE

 

WHEEL

0142

MOUNTING

BRACKET

3

 

3/8 WASHER

SHOULDER

BOLT

GAUGE WHEEL

 

FIG. 8

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

Select desired height of cut.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped,or the deflector shield in place.

"ENGAGED" POSITION ATTACHMENT LIFT LEVER HIGH POSITION

LOW

POSITION

DEFLECTOR

SHIELD

ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to slower position.

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

To restart movement, slowly release parking brake and clutch/brake pedal.

Slowly move motion control lever to slowest setting.

Make all turns slowly.

TO TRANSPORT (See Figs. 6 and 10)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

Raise attachment lift to highest position with attachment lift control.

Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

Do not push or tow tractor at more than two (2) MPH.

To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

Transmission Engaged

Transmission Disengaged

FIG. 10

FIG. 9

12

 

OPERATION

TOWING CARTS AND OTHER ATTACHMENTS

 

• Place motion control lever in neutral (N) position.

Tow only the attachments that are recommended by and

 

• Move attachment clutch to “DISENGAGED” position.

 

• Move throttle control to choke position.

comply with specifications of the manufacturer of your trac-

 

tor. Use common sense when towing. Too heavy of a load,

 

NOTE: Before starting, read the warm and cold starting

while on a slope, is dangerous. Tires can lose traction with

 

procedures below.

the ground and cause you to lose control of your tractor.

 

 

• Insert key into ignition and turn key clockwise to“START”

BEFORE STARTING THE ENGINE

 

 

position and release key as soon as engine starts.

 

 

 

Do not run starter continuously for more than fifteen

CHECK ENGINE OIL LEVEL

 

seconds per minute. If the engine does not start after

The engine in your tractor has been shipped, from the

 

several attempts, move throttle control to fast position,

 

wait a few minutes and try again. If engine still does

factory, already filled with summer weight oil.

 

 

not start, move the throttle control back to the choke

• Check engine oil with tractor on level ground.

 

 

position and retry.

• Remove oil fill cap/dipstick and wipe clean, reinsert the

 

WARM WEATHER STARTING (50° F and above)

dipstick and screw cap tight, wait for a few seconds,

 

 

• When engine starts, move the throttle control to the

remove and read oil level. If necessary, add oil until

 

 

fast position.

“FULL” mark on dipstick is reached. Do not overfill.

 

 

• The attachments and ground drive can now be used. If

• For cold weather operation you should change oil for

 

 

the engine does not accept the load, restart the engine

easier starting (See “OIL VISCOSITY CHART” in the

 

 

and allow it to warm up for one minute using the choke

Maintenance section of this manual).

 

 

as described above.

• To change engine oil, see the Maintenance section in

 

 

COLD WEATHER STARTING ( 50° F and below)

this manual.

 

 

 

 

• When engine starts, allow engine to run with the

ADD GASOLINE

 

throttle control in the choke position until the engine

 

runs roughly, then move throttle control to fast posi-

• Fill fuel tank to bottom of filler neck. Do not overfill.

 

 

tion. This may require an engine warm-up period from

Use fresh, clean, regular unleaded gasoline with a

 

 

several seconds to several minutes, depending on the

minimum of 87 octane. (Use of leaded gasoline will

 

 

temperature.

increase carbon and lead oxide deposits and reduce

 

 

AUTOMATIC TRANSMISSION WARM UP

valve life). Do not mix oil with gasoline. Purchase fuel

 

in quantities that can be used within 30 days to assure

 

Before driving the unit in cold weather, the transmission

fuel freshness.

 

should be warmed up as follows:

 

 

 

• Be sure the tractor is on level ground.

 

 

 

CAUTION: Wipe off any spilled oil or

 

 

• Place the motion control lever in neutral.

 

 

Release the parking brake and let the clutch/brake

fuel. Do not store, spill or use gasoline

 

 

near an open flame.

 

 

slowly return to operating position.

 

 

 

• Allow one minute for transmission to warm up.This

IMPORTANT: WHEN OPERATING IN TEMPERATURES

 

can be done during the engine warm up period.

 

• The attachments can also be used during the engine

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

 

GASOLINE TO HELP INSURE GOOD COLD WEATHER

 

warm-up period after the transmission has been warmed

STARTING.

 

up.

 

 

 

NOTE: If at a high altitude (above 3000 feet) or in cold

CAUTION: Alcohol blended fuels (called gasohol or

 

 

 

 

temperatures (below 32 F) the carburetor fuel mixture may

using ethanol or methanol) can attract moisture which

 

 

 

 

need to be adjusted for best engine performance. See “TO

leads to separation and formation of acids during

 

 

 

 

ADJUST CARBURETOR” in the Service and Adjustments

storage. Acidic gas can damage the fuel system of

 

 

 

 

section of this manual.

an engine while in storage. To avoid engine problems,

 

 

 

 

 

the fuel system should be emptied before storage

 

 

PURGE TRANSMISSION

of 30 days or longer. Drain the gas tank, start the

 

 

engine and let it run until the fuel lines and carburetor

 

 

CAUTION: Never engage or disengage

are empty. Use fresh fuel next season. See Storage

 

 

 

 

freewheel lever while the engine is run-

Instructions for additional information. Never use

 

 

 

 

ning.

engine or carburetor cleaner products in the fuel

 

 

 

 

 

tank or permanent damage may occur.

 

 

To ensure proper operation and performance, it is recom-

 

 

 

mended that the transmission be purged before operating

 

 

 

TO START ENGINE (See Fig. 6)

 

tractor for the first time. This procedure will remove any

 

trapped air inside the transmission which may have de-

When starting the engine for the first time or if the engine

 

 

veloped during shipping of your tractor.

has run out of fuel, it will take extra cranking time to move

 

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

fuel from the tank to the engine.

 

 

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

• Be sure freewheel control is in the transmission engaged

 

BE PURGED AFTER REINSTALLATION BEFORE OPERATING

position.

 

THE TRACTOR.

• Sit on seat in operating position, depress clutch/brake

 

• Place tractor safely on level surface with engine off and

 

parking brake set.

pedal and set parking brake.

13

 

OPERATION

Disengage transmission by placing freewheel control in freewheeling position (See “TOTRANSPORT” in this section of manual).

Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual).

Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and now ready for normal operation.

MOWING TIPS

Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

The left hand side of mower should be used for trimming.

Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11).

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig.12).For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

MAX 1/3

 

 

FIG. 11

14

FIG. 12

Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

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