Lincoln Electric K1809-1, K487-25 User Manual

4 (1)
Lincoln Electric K1809-1, K487-25 User Manual

Magnum® SG Spool Gun ACCESSORIES

The Magnum® SG – a lightweight, well balanced semiautomatic spool gun designed for easy and reliable aluminum wire feeding with a variety of CV power sources and engine-driven welders. Rated 250 amps @ 60%, the Magnum® SG features a generous 25 ft (7.5 m) gun cable and

integrated wire feed speed control in the handle to cut your trips back to the power source.

Easy to set up, operate and maintain. . . the Magnum® SG is a great addition to your welding tool set.

Processes

MIG

Output

Input

24

VDC

Advantage Lincoln

A

Large Easy-Grip Handle.

 

 

 

F

E

D

 

 

 

 

 

 

B Sizable Trigger is easy

to use with gloved hands.

CRemote Wire Speed Control

reduces trips to the welding power source.

B

DClear Spool Gun Body Cover makes it easy to check the wire drive path.

EGas Nozzle is built to stand up to rugged use.

 

 

A

F

Clear electrode Wire Spool Cover allows you to check

 

 

 

 

 

 

 

G

 

remaining wire at a glance.

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

G

Generous 25 ft. (7.5 m) Gun Cable Assembly allows you to

 

 

 

 

 

work a significant distance from your welding power source.

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS

 

 

 

 

 

 

Rated Output

Wire Feed Speed

Wire Size Range

Dimensions

 

 

 

 

Product

Product

 

Current/

Range

Solid Wire

H x W x D

Net Weight

 

 

 

 

Name

Number

Input Power

Voltage/Duty Cycle

ipm (m/min.)

in. (mm)

inches (mm)

lbs.(kg)

 

 

Magnum®

K487-25

 

 

 

 

 

 

 

 

SG Spool Gun

24 VDC

 

50-650

.023-3/64

6.5 x 3.5 x 16.5

2.7

 

 

 

 

 

 

Magnum®

 

Requires

250A/60%

 

 

 

(1.3-16.5)

(0.6-1.2)

(165 x 89 x 419)

(1.2)

 

 

SG Spool Gun

K1809-1

Module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With Adapter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Publication E12.22 11/06

Web Update 4/07 www.lincolnelectric.com

A CLOSER LOOK

Superior Arc Performance:

Eliminates many of the wire feeding issues associated with feeding soft aluminum wire electrode through a conventional push wire feeding system.

Rated 250 amps @ 60% duty cycle.

Capable of feeding .023-3/64" (0.6-1.2 mm) diameter wire electrode at wire feed speeds of 50-650 ipm (16.5 m/min).

Outstanding Features:

Generous 25 ft. (7.5 m) gun cable.

Handles 1 lb. (.45 kg) 4" (102 mm) diameter wire electrode spool.

Integrated wire feed speed control in the handle reduces trips to the power source.

Quick Release drive system makes it easy to load wire spools.

Textured see-through spool and body covers enable the user to easily monitor wire supply and wire feed path.

Easily converted to steel or stainless wire welding (.025" / 0.6 mm diameter) with the optional knurled drive roll and grooved idler roll.

Control Module Features:

Wire Feed Speed Control.

Built-in gas solenoid and gas preflow control.

Mode switch matches spool gun operation to contactor circuit type in your power source.

Rugged Quality and Reliability:

Spool Gun warranted for 90 days.

K488 Spool Gun Module warranted for one year.

What's Included?

K487-25 Magnum SG Spool Gun with 25 ft. (7.5 m) gun cable and

.035" (0.9 mm) contact tip installed.

Package of 6 contact tips –

2 each – .030" (0.8 mm), .035" (0.9 mm) and 3/64" (1.2 mm).

5/64" (2.0 mm) Allen Wrench

Operating Manual

SYSTEM SELECTION

Power MIG® 215

 

• Includes Spool Gun, Adapter and Spool Gun Holder

K1809-1

Power MIG® 255C

 

• Spool Gun

K487-25

• 6-7 Pin Adapter Plug

K2445-1

• Spool Gun Holder

K1738-1

Power MIG® 255

 

• Spool Gun

K487-25

• Adapter and Spool Gun Holder

K2310-1

CV Power Sources & CV Engine Drives

 

• Spool Gun

K487-25

• Spool Gun Control Module

K488

• Control Module Input Cables

 

 

– Terminal Strip and Lug Power Cable

K492-10,

 

– 14-pin MS-Type and Twist-Mate Power Cable

K493-10,

 

– 14-pin MS-Type, 115 Volt Plug and Lug Power Cable

or K691-10

Engine Drives with Wire Feed Module for CV

 

• Wire Feed Module

K623-1

• Spool Gun

K487-25

• Spool Gun Control Module

K488

• Control Module Input Cable

K691-10

 

 

 

 

 

 

 

 

The Magnum® SG Spool Gun is an excellent choice for aluminum sheet metal welding.

Magnum® SG Spool Gun

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