Lasko MT-84FA User Manual

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OPERATION AND PARTS MANUAL

SERIES

MODEL MT-84FA

TAMPING RAMMER

(ROBIN GASOLINE ENGINE)

Revision #0 (06/10/05)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

MT-84FA— PROPOSITION 65WARNING

PAGE 2 — MT-84FA— OPERATION & PARTS MANUAL — REV. #0 (06/10/05)

NOTE PAGE

MT-84FA— OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 3

MULTIQUIP TAMPING RAMMER MT-84FA

Proposition 65 Warning .........................................

2

Table Of Contents .................................................

4

Parts Ordering Procedures ...................................

5

Safety Message Alert Symbols ..........................

6-7

Rules For Safe Operation ..................................

8-9

Operation and Safety Decals .........................

10-11

General Information ............................................

12

Specifications ......................................................

13

Controls and Components ..................................

14

Basic Engine .......................................................

15

Operation .......................................................

16-18

Maintenance .......................................................

19

Troubleshooting Guide ...................................

20-21

Explanation Of Codes In Remarks Column ........

22

Suggested Spare Parts .......................................

23

Name Plate and Decals .................................

24-25

Crankcase and Engine Assembly ..................

26-29

Guide Cylinder and Foot Assembly ...............

30-31

Tank and Handle Assembly ...........................

32-33

MT-84FA—TABLEOF CONTENTS

ROBIN EH-12-2D46420ENGINE

Crankcase and Cylinder Assembly ................

34-35

Crankshaft and Piston Assembly ...................

36-37

Muffler, Air Cleaner, Camshaft,& Carb.Assy. .38-39

Governor Assembly .......................................

40-41

Recoil Starter and Blower Assembly .............

42-43

Magneto Assembly ........................................

44-45

Carburetor Assembly .....................................

46-47

Terms and Condition Of Sale Parts ................

48

NOTE

Specification and part number are

subject to change without notice.

 

PAGE 4 — MT-84FA— OPERATION & PARTS MANUAL — REV. #0 (06/10/05)

MT-84FA— PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

Dealer account number

Dealer name and address

Shipping address (if different than billing address)Return fax number

Applicable model number

Quantity, part number and description of each part

Specify preferred method of shipment:

Note:Unlessotherwiseindicatedbycustomer,all

 

FedEx or UPS Ground

orders are treated as “Standard Orders”, and will

 

FedEx or UPS Second Day or Third Day

ship within 24 hours.We will make every effort to

 

FedEx or UPS Next Day

ship “Air Shipments” the same day that the order is

 

Federal Express Priority One

received, if prior to 2PM west coast time. “Stock

 

DHL

Orders” must be so noted on fax or web forms.

Truck

Here’s how to get help...

Please have the model and serial number on hand when calling.

Parts Department

 

800-427-1244

Fax: 800-672-7877

310-537-3700

Fax: 310-637-3284

 

 

Mayco Parts

 

800-306-2926

Fax: 800-672-7877

310-537-3700

Fax: 310-637-3284

 

 

Service Department

 

800-478-1244

Fax: 310-537-4259

310-537-3700

 

MQ Power Service Department

800-835-2551Fax:310-638-8046

310-537-3700

Technical Assistance

 

800-478-1244

Fax: 310-631-5032

 

 

Warranty Department

 

800-421-1244,Ext. 279

Fax: 310-537-1173

310-537-3700,Ext. 279

 

Multiquip’s Main Phone Numbers

800-421-1244Fax:310-537-3927

310-537-3700

MULTIQUIP INC.

18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700•800-421-1244FAX:310-537-3927

E-MAIL:mq@multiquip.comWWW:multiquip.com

Place Your Parts Order Via Web or Fax For Even More Savings!

(Domestic USA Dealers Only)

Extra Discounts!

All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:

Ordered

Standard

Stock orders

via

orders

($750 list and above)

Fax

3%

10%

Web

5%

10%

Special freight allowances when you order 10 or more line items via Web or Fax!**

FedEx Ground Service at no charge for freight

No other allowances on freight shipped by any other carrier.

NOTE:DISCOUNTSARESUBJECTTOCHANGE

Direct TOLL-FREEaccess to our Parts Department:

Toll-freenationwide —800-427-1244

MT-84FA— OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 5

MT-84FA— SAFETY MESSAGE ALERT SYMBOLS

FORYOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been developed to provide complete instructions for the safe and efficient

NOTE operation of the MQ Mikasa, ModelMT-84FATamping Rammer. Refer to the engine manufacturers instructions for data relative to its safe operation.

Before using this rammer, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,

DANGER

You WILL be KILLEDor SERIOUSLY INJUREDif you DO NOT follow these directions.

WARNING

You CAN be KILLED or SERIOUSLY INJUREDif you DO NOT follow these directions.

CAUTION

You CAN beINJURED if youDO NOT follow these directions.

HAZARD SYMBOLS

Potential hazards associated with the operation of a MT84FA Tamping Rammer will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert

Symbols.

WARNING Lethal Exhaust Gas Hazards

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING Explosive Fuel Hazards

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited.DO NOT start the engine near spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine is running or hot.DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, inwell-ventilatedareas and away from sparks and flames.

 

WARNING

Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

 

WARNING

Respiratory Hazards

ALWAYS wear approvedrespiratory protection when required.

PAGE 6 — MT-84FA— OPERATION & PARTS MANUAL — REV. #0 (06/10/05)

MT-84FA— SAFETY MESSAGE ALERT SYMBOLS

 

CAUTION

Rotating Parts Hazards

 

 

 

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION Accidental Starting Hazards

ALWAYS place the ON/OFFswitch in the OFFposition when the rammer is not in use.

CAUTION Eye and Hearing Hazards

ALWAYS wear approved eye and hearing protection.

 

CAUTION

Equipment Damage

 

Hazards

 

 

Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.

DANGER

Refueling Hazard

NEVER refuel rammer when placed in truck bed with plastic liner.The possibility exists of explosion due to static electricity. When adding fuel, remove rammer from truck bed and place on ground.

MT-84FA— OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 7

MT-84FA— RULES FOR SAFE OPERATION

 

DANGER

Read this manual!

 

 

 

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the MT-84FATamping Rammer:

GENERAL SAFETY

DO NOT operate or service this equipment before reading this entire manual.

This equipment should not be operated by persons under

18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses,steel-toedboots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence ofdrugs oralcohol.

ALWAYS wear proper respiratory (mask),hearing and eye protection equipment whenoperating the rammer.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

Manufacturer does not assume responsibility for any accident due to equipment modifications.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing

engine or rammer.

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact withhot! components can cause serious burns.

The engine section of this rammer requires an adequate free flow of cooling air. NEVER operate the rammer in any enclosed or narrow area

where free flow of the air is

restricted. If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people.

Remember the rammer's engine gives off DEADLY carbon monoxide gas.

ALWAYS refuel in awell-ventilatedarea, away from sparks and open flames.

ALWAYS use extreme caution when working withflammable liquids.When refueling,stop the engine and allow it to cool.DO NOT smoke around

or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the rammer in an explosive atmosphere or near

combustible materials. An explosion or fire could result causing severe bodily harm or even death.

DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

Topping-offto filler port is dangerous, as it tends to spill fuel.

Stop the engine when leaving the rammer unattended.

Maintain this equipment in a safe operating condition at all times.

PAGE 8 — MT-84FA— OPERATION & PARTS MANUAL — REV. #0 (06/10/05)

MT-84FA— RULES FOR SAFE OPERATION

ALWAYS stop the engine before servicing, adding fuel and oil.

NEVER run engine without air filter. Severe engine may occur.

ALWAYS service air cleaner frequently to prevent carburetor malfunction.

ALWAYS check the machine for loosened threads or bolts before starting.

ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using rammer.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

DO NOT operate this equipment unless all guards and safety devices are attached and in place.

CAUTION must be exercised while servicing this equipment. Rotating and moving parts can cause injury if contacted.

Keep all inexperiencedand unauthorizedpeople away from the equipment at all times.

Unauthorized equipment modifications will void all warranties.

NEVER pour or spray water over the engine.

Test the engineON/OFF switch before operating.The purpose of this switch is to shut down the engine of the rammer.

Refer to the ROBIN Engine Owner's Manualfor engine technical questions or information recommended by

Multiquip for this equipment.

TRANSPORTING

ALWAYS shutdown engine before transporting.

Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

Drain fuel when transporting rammer over long distances or bad roads.

When placing the rammer inside a truck-bedfor transport, alwaystie-downthe rammer

MAINTENANCE

NEVER lubricate components or attempt service on a running rammer.

ALWAYS allow the rammer a proper amount of time to cool before servicing.

Keep the rammer in proper running condition.

Fix damage to the rammer immediately and always replace broken parts.

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

EMERGENCIES

ALWAYS know the location of the nearestfire extinguisher andfirst aid kit.

In emergencies always know the location of the nearest phone orkeep a phone on the job site. Also know the phone numbers of the nearestambulance,doctor andfire department. This information will be invaluable in the case of an emergency.

MT-84FA— OPERATION & PARTS MANUAL — REV. #0 (06/10/05) — PAGE 9

MT-84FA— OPERATION AND SAFETY DECALS

Machine Safety Decals

The MQ Mikasa tamping rammer is equipped with a number of safety decals.These decals are provided for operator safety and maintenance information. Figure 1 and 1A below and preceeding page illustrates these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

Figure 1. Rammer Operation and Safety Decals

PAGE 10 — MT-84FA— OPERATION & PARTS MANUAL — REV. #0 (06/10/05)