560 SMR 2006
SPARE PARTS MANUAL: ENGINE
ART.NO.: 3CM089432EN
ENGLISH
INDEX
560 SMR 2006
SPECIAL TOOLS |
BALANCER SHAFT |
ENGINE CASE |
CRANKSHAFT, PISTON |
3 |
4 |
5 |
7 |
|
|
|
|
CYLINDER |
CARBURETOR |
CLUTCH |
KICKSTARTER |
8 |
9 |
11 |
12 |
|
|
|
|
TRANSMISSION I - MAIN SHAFT |
TRANSMISSION II - COUNTERSHAFT |
SHIFTING MECHANISM |
COOLING SYSTEM |
13 |
14 |
15 |
16 |
1
INDEX
560 SMR 2006
VALVE DRIVE |
CYLINDER HEAD |
TIMING VALVE |
LUBRICATING SYSTEM |
17 |
18 |
19 |
20 |
IGNITION SYSTEM
21
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. © 2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-SPORTMOTORCYCLE AG, Mattighofen only.
2
SPECIAL TOOLS |
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|
560 SMR 2006 |
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|
FIG |
PART NUMBER |
DESCRIPTION |
QTY |
1 |
56012001044 |
UNIVERSAL MOUNTING RACK CPL. |
1 |
2 |
59029002000 |
ENGINE HOLDER FOR RACING 2000 |
1 |
3 |
59029020000 |
RIVETTING TOOL TIMING CHAIN |
1 |
4 |
59029005010 |
MOUNTING SLEEVE SEAL RING |
1 |
5 |
51012011000 |
SPECIAL CIRCLIP PLIER |
1 |
6 |
59029021044 |
EXTRACTOR PRIM. GEAR CPL. |
1 |
7 |
58012015089 |
PISTON RING COMPRESSOR D=89MM |
1 |
7 |
58012015095 |
PISTON RING COMPRESSOR D=95MM |
1 |
7 |
59829015075 |
PISTON R. COMPRESSOR D=75MM 02 |
1 |
8 |
6899785 |
LOCTITE 243 BLUE 6CCM |
1 |
9 |
15112017000 |
BUSHING EXTRACTOR |
1 |
10 |
15112018000 |
INTERN.BEAR.PULLER 12-16 MM |
1 |
10 |
15112018100 |
INTERN.BEAR.PULLER 18-23 MM |
1 |
10 |
15112018200 |
INTERN.BEAR.PULLER 5-7 MM |
1 |
11 |
59029026006 |
LIMIT PLUG GAUGE F.VALVE GUIDE |
1 |
12 |
59029035000 |
MOUNTING RING FOR INNER CLUTCH |
1 |
13 |
59029036000 |
PROTECTION COVER F.MAIN SHAFT |
1 |
14 |
59029033000 |
EXTRACTOR FOR TIMING GEAR |
1 |
15 |
59029019000 |
VALVE SPRING LEVER |
1 |
16 |
58429037037 |
MOUNTING TOOL INNER RING NJ206 |
1 |
17 |
59031017200 |
MIXT. CONTROL SCREW FACTORY 04 |
1 |
18 |
58012009000 |
FLYWHEEL EXTRACTOR |
1 |
19 |
309098 |
SILICON GASKET THREE-BOND |
1 |
20 |
51012012000 |
HOLDING SPANNER FOR SPROCKET |
1 |
21 |
59029072000 |
SPARK PLUG WRENCH 13/16 |
1 |
26 |
50329050000 |
VENT INJEKTION HYDR. CLUTCH |
1 |
27 |
58429059000 |
LOCTITE 648 GREEN 24ML |
1 |
28 |
59029003100 |
CLUTCH HOLDER RACING 2004 |
1 |
34 |
59029034000 |
WRENCH F.MIXTURE CONTROL SCREW |
1 |
35 |
59029018000 |
PRESS PUNCH VALVE GUIDE |
1 |
065902900 / C065902900 |
* NEW PART |
X AS REQUIRED |
|
|
|
3
BALANCER SHAFT |
|
|
560 SMR 2006 |
|
|
|
|
FIG |
PART NUMBER |
DESCRIPTION |
QTY |
1 |
59830057044 |
BALANCER SHAFT W. GEARWHEEL 02 |
1 |
4 |
0625160040 |
GROOVED BALL BEAR. TM 16004 C3 |
2 |
6 |
0760142460 |
SHAFT SEAL RING 14X24X6 B |
1 |
065903009 / C065903013 |
* NEW PART |
X AS REQUIRED |
|
|
|
4
ENGINE CASE |
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|
560 SMR 2006 |
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FIG |
PART NUMBER |
DESCRIPTION |
|
|
|
|
QTY |
||
|
1 |
SXS06530006 |
ENGINE CASE CPL. 540 SXS |
06 |
1 |
||||||
|
2 |
51030026100 |
DOWEL 17 X 13 X 12 |
|
1 |
||||||
|
3 |
49030090000 |
DOWEL 9,8 X 7 X 10 |
|
4 |
||||||
|
4 |
59030090000 |
HANGER FOR VENT HOSE |
|
1 |
||||||
|
5 |
0014060153 |
HH COLLAR SCREW M 6X15 |
WS=8 |
1 |
||||||
|
6 |
58030021000 |
OILDRAIN PLUG W.MAG. M 12X1,5 |
1 |
|||||||
|
7 |
58038022000 |
CU-SEAL RING DIN7603-12X18X1,5 |
2 |
|||||||
|
9 |
0908120153 |
PLUG DIN0908-M12X1,5 |
|
1 |
||||||
|
10 |
59030024000 |
DOWEL 17 X 19 X 12 |
|
1 |
||||||
|
11 |
58038023300 |
PRESSURE SPRING L=25MM D=1MM |
1 |
|||||||
|
12 |
58038028000 |
VALVE PISTON D=10MM |
|
1 |
||||||
|
13 |
59030054000 |
JET 60 DELLORTO M6X0,75 |
|
1 |
||||||
|
17 |
59031050100 |
ENGINE BREATHER TUBE |
00 |
1 |
||||||
|
18 |
59030022100 |
BLEEDER FLANGE M12X1,5 |
WS=13 |
1 |
||||||
|
19 |
59030080000 |
LOCATING SCREW L=24 |
2003 |
1 |
||||||
|
20 |
58030081000 |
CU-SEAL RING 8 X 14 X 3 |
|
1 |
||||||
|
21 |
0402025980 |
NEEDLE ROLLER DIN5402 2,5X9,8 |
1 |
|||||||
|
22 |
59030019000 |
OIL LEVEL GLASS G 1777 Y |
|
1 |
||||||
|
23 |
58030020000 |
PLUG M 24X3 |
|
1 |
||||||
|
24 |
0770191015 |
O-RING 19,00X3,00 NBR |
|
1 |
||||||
|
26 |
0402040980 |
NEEDLE ROL.DIN5402 NRB 4X9,8 |
2 |
|||||||
|
29 |
0125050003 |
WASHER DIN0125-A 5,3 |
|
1 |
||||||
|
30 |
0985050083 |
FLAT HEAD SCREW DIN7985-M 5X 8 |
1 |
|||||||
|
31 |
0015060083 |
HH COLLAR SCREW M 6X8 |
WS=8 |
1 |
||||||
|
33 |
59030001090 |
RET.BRACKET F.BRAKE LEVER HUB |
1 |
|||||||
|
34 |
0770120020 |
O-RING 12,00X2,00 NBR 70 |
1 |
|||||||
|
35 |
59038014000 |
PLUG M16X1,5 |
|
1 |
||||||
|
36 |
59038015000 |
OIL SCREEN 11,8X44,5MM |
|
1 |
||||||
|
37 |
0770090015 |
O-RING 9X1,5 NBR |
|
2 |
||||||
|
38 |
0603121830 |
SEAL RING DIN7603 12X18X3 |
1 |
|||||||
|
41 |
59030025100 |
GASKET FOR CLUTCH COVER |
1 |
|||||||
|
42 |
59030039100 |
ENGINE CASE GASKET NS92-24 |
1 |
|||||||
|
43 |
59030001100 |
CLUTCH COVER RACING |
2006 |
1 |
||||||
|
44 |
59030047100 |
CHAIN DAMPING PLATE RAC. 2005 |
1 |
|||||||
|
50 |
0015060453 |
HH COLLAR SCREW M 6X45 |
WS=8 |
6 |
||||||
|
51 |
0015060603 |
HH COLLAR SCREW M 6X60 |
WS=8 |
4 |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
065933000 / C065933000 |
|
|
* NEW PART |
X AS REQUIRED |
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5
ENGINE CASE |
|
|
|
560 SMR 2006 |
|
|
|
|
|
FIG |
PART NUMBER |
DESCRIPTION |
|
QTY |
52 |
0015060303 |
HH COLLAR SCREW M 6X30 |
WS=8 |
10 |
53 |
0015060353 |
HH COLLAR SCREW M 6X35 |
WS=8 |
2 |
54 |
0015060753 |
HH COLLAR SCREW M 6X75 |
WS=8 |
1 |
60 |
59030099000 |
GASKET SET CPL. RACING |
2000 |
1 |
70 |
0770250030 |
O-RING 25,00X3,00 NBR 70 |
1 |
|
71 |
59040034000 |
CAP COVER |
|
1 |
72 |
59007439000 |
CLAMP RSGU 18/15 |
03 |
1 |
73 |
0125060003 |
WASHER DIN0125-A 6,4 |
|
1 |
74 |
0015060123 |
HH COLLAR SCREW M 6X12 |
WS=8 |
1 |
065933000 / C065933000 |
* NEW PART |
X AS REQUIRED |
|
|
|
6
CRANKSHAFT, PISTON |
|
|
|
|
560 SMR 2006 |
|
|
|
|
|
|
FIG |
PART NUMBER |
DESCRIPTION |
|
QTY |
|
1 |
59030018700 |
|
CRANKSHAFT 560 SMR 2006 |
1 |
|
|
|
|
STROKE 72MM, WITHOUT WASHER |
|
|
2 |
SXS03530021 |
|
CON. ROD REP. SET |
03 |
1 |
|
|
|
WITH WASHER - 525 |
|
|
3 |
0625060206 |
|
BALL BEARING TMB 206 JR2 C3 |
1 |
|
4 |
80030019000 |
|
CYL.ROLLBEAR.NJ206ECP/C3HVC058 |
1 |
|
5 |
59030055000 |
|
DRIVE GEAR 32-T F.BALANC.SHAFT |
1 |
|
6 |
56030081000 |
|
THRUST WASHER 30,5X45X0,10 |
x |
|
6 |
56030081100 |
|
THRUST WASHER 30,7X47X0,15 |
x |
|
6 |
56030081200 |
|
THRUST WASHER 30,5X45X0,30 |
x |
|
7 |
0888030050 |
|
WOODRUFF KEY DIN6888-3X5X13 |
2 |
|
8 |
0984060162 |
|
AH SCREW DIN7984-M 6X16 |
2 |
|
9 |
0760304772 |
|
SH.SEAL RING 30X47X7 BSL VITON |
1 |
|
13 |
59032000033 |
|
PRIMARY GEAR 33-T |
|
1 |
15 |
59030029100 |
|
HH NUR M20X1,5 WS=27 LEFT |
1 |
|
16 |
6946005 |
|
WOODRUFF KEY 5X6,5 HARDED |
1 |
|
17 |
0760142460 |
|
SHAFT SEAL RING 14X24X6 B |
1 |
|
18 |
0471250120 |
|
CIRCLIP DIN0471-25X1,2 |
|
1 |
20 |
49030021000 |
|
COLLAR NUT M12X1 R/S |
|
1 |
21 |
0137120000 |
|
SPRING WASHER DIN0137-B12 |
1 |
|
42 |
80030032000 |
|
RECTANGULAR RING 100X1,25 |
1 |
|
50 |
59030107000 |
I |
PISTON 100MM CPL. |
|
1 |
50 |
59030107000 |
II |
PISTON 100MM CPL. |
|
1 |
51 |
59330032000 |
|
OIL SCRAPER RING D=100MM |
1 |
|
53 |
59030033000 |
|
PISTON PIN BOLT 20X15,8/12X50 |
1 |
|
54 |
59030074000 |
|
CIRCLIP C20X1,5 |
|
2 |
065933001 / C065933001 |
* NEW PART |
X AS REQUIRED |
|
|
|
7
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