KitchenAid KBNU487TSS, KBNU367TSS, KBNU487VSS, KBNU361VSS, KBNU271VSS User Manual

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BUILT-IN OUTDOOR GRILLS

InstallationInstructionsandUse&CareGuide

For questions about features, operation/performance, parts, accessories or service, call: 1-800-422-1230 or visit our website at www.kitchenaid.com

In Canada, for assistance, installation and service, call: 1-800-807-6777 or visit our website at www.KitchenAid.ca

GRILS D'EXTÉRIEUR ENCASTRÉS

Instructionsd’installationetGuided’utilisationetd’entretien

Au Canada, pour assistance, installation ou service composez le 1-800-807-6777 ou visitez notre site Web à www.KitchenAid.ca

Table of Contents/Table des matières.............................................................................

IMPORTANT:

Save for local electrical inspector's use.

Installer: Leave installation instructions with the homeowner.

Homeowner: Keep installation instructions for future reference.

IMPORTANT :

À conserver pour consultation par l'inspecteur local des installations électriques. Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.

Models/Modèles KBNU271VSS, KBNU361VSS, KBNU367VSS, KBNU487VSS, KBNS271TSS,

KBNS361TSS, KBNU367TSS, KBNU487TSS

W10175730A

OUTDOOR GRILL SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean:

DANGER

WARNING

You can be killed or seriously injured if you don't immediately follow instructions.

You can be killed or seriously injured if you don't follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

DANGER

If you smell gas:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

State of California Proposition 65 Warnings:

WARNING: This product contains a chemical known to the State of California to cause cancer.

WARNING: This product contains a chemical known to the State of California to cause birth defects or other reproductive harm.

In the State of Massachusetts, the following installation instructions apply:

■Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts.

■If using a ball valve, it shall be a T-handle type.

■A flexible gas connector, when used, must not exceed 3 feet.

IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2000 ft (609.6 m) orifice conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate for built-in models can be found on the right-hand side of the grill.

IMPORTANT SAFETY INSTRUCTIONS

WARNING: To reduce the risk of fire, electrical shock, injury to persons, or damage when using the outdoor cooking gas appliance, follow basic precautions, including the following:

■Do not install portable or built-in outdoor cooking gas appliances in or on a recreational vehicle, portable trailer, boat or in any other moving installation.

■Always maintain minimum clearances from combustible construction, see “Location Requirements” section.

■The outdoor cooking gas appliance shall not be located under overhead unprotected combustible construction.

■This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage, or any other enclosed area.

■Keep any electrical supply cord and fuel supply hose away from any heated surfaces.

■Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

■Do not obstruct the flow of combustion and ventilation air. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

■Inspect the gas cylinder supply hose before each use of the outdoor cooking gas appliance. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the outdoor cooking gas appliance. Contact your dealer and use only replacement hoses specified for use with the outdoor cooking gas appliance.

■Visually check the burner flames. They should be blue. Slight yellow tipping is normal for LP gas.

■Check and clean burner/venturi tube for insects and insect nest. A clogged tube can lead to fire under the outdoor cooking gas appliance.

■The LP gas supply cylinder to be used must be:

-constructed and marked in accordance with the Specification for LP Gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.

-provided with a listed overfilling prevention device.

-provided with a cylinder connection device compatible with the connection for outdoor cooking gas appliances.

■Always check connections for leaks each time you connect and disconnect the LP gas supply cylinder. See “Installation Instructions” section.

■When the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.

■Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.

■Cylinders must be stored outdoors and out of the reach of children and must not be stored in a building, garage, or any other enclosed area.

■The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. A replacement pressure regulator and hose assembly specific to your model is available from your outdoor cooking gas appliance dealer.

■Gas cylinder must include a collar to protect the cylinder valve.

■For appliances designed to use a CGA791 Connection: Place a dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

If the following information is not followed exactly, a fire causing death or serious injury may occur.

■Do not store a spare LP gas cylinder under or near this outdoor cooking gas appliance.

■Never fill the cylinder beyond 80 percent full.

SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS
OUTDOOR GRILL SAFETY............................................................	2
INSTALLATION REQUIREMENTS ................................................	5
Tools and Parts ............................................................................	5
Location Requirements................................................................	6
Product Dimensions.....................................................................	6
Cabinet Cutout Dimensions.........................................................	7
Electrical Requirements .............................................................	10
Gas Supply Requirements .........................................................	11
Gas Connection Requirements -
For Models Equipped for LP Gas 11 .........................................	11
Gas Connection Requirements -
For Models Equipped for Natural Gas.......................................	13
INSTALLATION INSTRUCTIONS ................................................	14
Built-in Outdoor Grill Installation................................................	14
Install Tank Tray for 20 lb LP Gas Fuel Tank -
For Models Equipped for Use with a 20 lb LP Tank..................	14
GAS CONVERSIONS...................................................................	18
For Models Equipped for Use with a 20 lb LP gas Tank...........	18
Tools and Parts for Gas Conversion..........................................	18
Conversion to a Local LP Gas Supply.......................................	19
Conversion from LP Gas to Natural Gas ...................................	20
Check and Adjust the Burners...................................................	22
OUTDOOR GRILL USE ................................................................	23
ELECTRONIC GRILL DISPLAY ...................................................	24
Display........................................................................................	24
Start/Reset .................................................................................	24
Mode ..........................................................................................	24
Using Your Outdoor Grill............................................................	25
Using Your Infrared Sear Burner................................................	27
Using Your Rotisserie.................................................................	27
Rotisserie Cooking Tips .............................................................	29
Using Your Smoker Box ............................................................	29
Hood Lights................................................................................	30
TIPS FOR OUTDOOR GRILLING ................................................	30
Cooking Methods.......................................................................	30
Grilling Chart...............................................................................	31
OUTDOOR GRILL CARE .............................................................	33
Changing the Light Bulb ............................................................	33
Replacing the Batteries..............................................................	33
General Cleaning........................................................................	34
TROUBLESHOOTING ..................................................................	36
ASSISTANCE OR SERVICE.........................................................	37
In the U.S.A. ...............................................................................	37
Accessories ................................................................................	37
In Canada ...................................................................................	37
WARRANTY ..................................................................................	38

TABLE DES MATIÈRES
SÉCURITÉ DU GRIL D'EXTÉRIEUR ...........................................	40
EXIGENCES D'INSTALLATION ...................................................	42
Outillage et pièces......................................................................	42
Exigences d'emplacement.........................................................	43
Dimensions du produit ..............................................................	43
Dimensions de la cavité du placard...........................................	44
Spécifications électriques ..........................................................	47
Spécifications de l'alimentation en gaz .....................................	48
Exigences concernant le raccordement au gaz -
Pour les modèles équipés pour le propane...............................	48
Exigences concernant le raccordement au gaz -
Pour les modèles équipés pour le gaz naturel...........................	50
INSTRUCTIONS D’INSTALLATION............................................	50
Installation du gril d'extérieur encastré......................................	50
Installation du chariot de bouteille de gaz propane de 20 lb -
Pour les modèles équipés pour l'utilisation d'une bouteille
de gaz propane de 20 lb ............................................................	51
CONVERSIONS DE GAZ..............................................................	55
Pour les modèles équipés pour l'utilisation d'une bouteille de gaz
propane de 20 lb ........................................................................	55
Outillage et pièces......................................................................	55
Conversion au gaz propane local ..............................................	56
Conversion du gaz propane au gaz naturel...............................	57
Contrôle et réglage des brûleurs................................................	60
UTILISATION DU GRIL D'EXTÉRIEUR.......................................	61
AFFICHEUR ÉLECTRONIQUE DU GRIL ....................................	61
Afficheur .....................................................................................	61
Start/Reset (démarrage/réinitialisation)......................................	61
Mode...........................................................................................	61
Utilisation du gril d'extérieur.......................................................	63
Utilisation du brûleur à infrarouge..............................................	64
Utilisation du tournebroche........................................................	64
Conseils de cuisson à l’aide du tournebroche ..........................	66
Utilisation du fumoir ...................................................................	67
Lampes du capot .......................................................................	67
CONSEILS POUR L'UTILISATION DU GRIL D'EXTÉRIEUR ....	68
Méthodes de cuisson.................................................................	68
Tableau de cuisson au gril .........................................................	69
ENTRETIEN DU GRIL D'EXTÉRIEUR .........................................	71
Changement de l'ampoule d'éclairage......................................	71
Remplacement des piles............................................................	71
Nettoyage général ......................................................................	72
DÉPANNAGE.................................................................................	74
ASSISTANCE OU SERVICE.........................................................	75
Au Canada..................................................................................	75
Accessoires ................................................................................	75
GARANTIE.....................................................................................	75

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

20 lb LP Gas Models

Tools Needed

■	Tape measure	■	Wrench or pliers
■	Small, flat-blade screwdriver	■	Pipe wrench
■	Flat-blade screwdriver	■	Scissors or cutting pliers
■ #2 and #3 Phillips screwdriver			(to remove tiedowns)
■ #2 and #3 Phillips screwdriver			Noncorrosive leak-
■	Level	■	Noncorrosive leak-
■	Level		detection solution
			detection solution

Parts Supplied

■Gas pressure regulator/hose assembly set for 11" WCP LP gas (attached to manifold).

■Rotisserie motor mounting bracket

■Rotisserie motor

■Rotisserie forks

■Rotisserie spit

■Smoker box

■1 single-prong plug/500 mAmp transformer assembly for the rotisserie motor

■1 single-prong plug/5,000 mAmp transformer assembly for the grill (power supply)

■Convertible regulator set for 4" WCP Natural gas

■Conversion kit for Natural gas

■LP gas fuel tank tray

■1.5 V “D” size Alkaline batteries

■Vinyl grill cover

Parts Needed - 20 lb LP gas models

■20 lb LP gas fuel tank - approximately 18" (45.7 cm) height and 12" (30.5 cm) diameter

Natural Gas Models

Tools Needed

■	Tape measure	■	Wrench or pliers
■	Small, flat-blade screwdriver	■	Pipe wrench
■	Flat-blade screwdriver	■	Scissors or cutting pliers
■ #2 and #3 Phillips screwdriver			(to remove tiedowns)
■ #2 and #3 Phillips screwdriver			Noncorrosive leak-
■	Level	■	Noncorrosive leak-
■	Level		detection solution
			detection solution

Parts Supplied

■Convertible regulator set for 4" WCP Natural gas

■1 single-prong plug/500 mAmp transformer assembly for the rotisserie motor (on some models)

■1 single-prong plug/5000 mAmp transformer assembly for the grill (power supply)

■1.5-volt “D” size alkaline battery (on some models)

■Rotisserie motor mounting bracket (on some models)

■Rotisserie motor (on some models)

■Rotisserie forks (on some models)

■Rotisserie spit (on some models)

■Smoker box (on some models)

Parts Needed

■Gas line shutoff valve

■½" male pipe thread nipple for connection to pressure regulator

■LP gas-resistant pipe-joint compound

■CSA design-certified outdoor flexible stainless steel appliance connector (4-5 ft [1.2-1.5 m]) or rigid gas supply line as needed

LocationRequirements

WARNING

Explosion Hazard

Do not store fuel tank in a garage or indoors.

Do not store grill with fuel tank in a garage or indoors.

Failure to follow these instructions can result in death, explosion, or fire.

Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas.

Do not obstruct flow of combustion and ventilation air.

Clearance to combustible construction for built-in outdoor grills:

■A minimum of 24" (58 cm) must be maintained between the front of the grill hood, sides and back of the grill and any combustible construction.

■A 24" (58 cm) minimum clearance must also be maintained below the cooking surface and any combustible construction.

WARNING

Fire Hazard

Do not use grill near combustible materials. Do not store combustible materials near grill. Doing so can result in death or fire.

Rotisserie

A 6" (15.2 cm) minimum clearance is needed for the rotisserie motor.

A grounded, 3-prong outdoor GFI outlet is to be located to the left of the grill. See “Electrical Requirements” section.

NOTE: The rotisserie is an accessory on some models. See the “Assistance or Service” section to order.

ProductDimensions

36¼" (92.1 cm)

23¾" (60.5 cm)

10⁄"

(27.1 cm)

28½" (72.4 cm)

22¾"

(57.7 cm)

A.27" (68.6 cm) 36" (91.4 cm) 48" (121.9 cm)

B.27" (68.6cm) models - 31¾" (80.6 cm) 36" (91.4 cm) models - 40¾" (103.4 cm) 48" (121.9 cm) models - 52¾" (133.9 cm)

Built-in Outdoor Grill Non-Combustible Enclosure

WARNING

Fire Hazard

Do not install grill on or near combustible materials.

Doing so can result in death or fire.

The enclosure for the built-in outdoor grill is to be a minimum of 11" (28.0 cm) high x 23" (58.4 cm) deep with a width of

30" (76.0 cm) for 27" (68.6 cm) grills, 39" (99.0 cm) for

36" (91.4 cm) grills and 51" (129.5 cm) for 48" (121.9 cm) grills.

This built-in outdoor grill is only for installation in a built-in enclosure constructed only of non-combustible materials. Noncombustible materials could be brick, firewall or steel. Do not use wood or other combustible materials for built-in enclosure.

Built-in Outdoor Grill Combustible Enclosure

An insulated jacket is required if the built-in grill is to be used in a combustible enclosure application. See “Assistance or Service” section or your grill dealer to order the insulated jacket kit for your model.

CabinetCutoutDimensions

Enclosure and clearance dimensions that are shown must be used. Given dimensions provide required clearances.

The installation of this grill must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NPFA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

Copies of the standards listed may be obtained from:

CSA International

8501 East Pleasant Valley Rd.

Cleveland, Ohio 44131-5575

NOTE: The grill drops into the opening and is supported by its side flanges. Do not use a bottom support.

The dimension chart and illustration below include cutout dimensions and minimum spacing requirements for all built-in outdoor products. The illustration is for reference. The design of your cabinet layout can be personalized, but the dimensions for the cutouts and minimum spacing must be followed.

				.
			.5 cm)	min
12"			.5 cm)
12"			accessory
		(30
to	any
to

				Warming
		"		Drawer
				Drawer


	¹⁄
9
.2 cm)
(23
			K		J
			.

	5"
	5"		min
.7	cm)		min
.7	cm)
(12

			Grills		or			Centers
			Grills
Side	D		Refreshment
or	D
Sear
Burners
								Doors
					Access
			.0 cm)
Utility		"	(53
	⁄
or	20
Trash
Drawer									L
									L
								min	.
								min
				"		(6	.4	cm)
			2¹⁄				.4



K	K							F
	K							F
M

			.
	.6 cm)		min
	.6 cm)
3"	(7	hood
3"	open	hood
to	open
to

12"

min

any

accessory

1¹⁄

min

cm)

.4 cm)

" (52

⁄

Refrigerator

Maker

Ice

Minimum Spacing Requirement Between Cutouts - Dimension K

Between 2 or more sets of Access Doors adjacent to each other:

K = 14" (35.6 cm) when 2 adjacent doors are opened to 90 degrees

K = 8" (20.3 cm) when 1 of the adjacent doors is opened to 90 degrees

Between a set of Access Doors and a Trash Drawer, Utility Drawer, Warming Drawer, Refrigerator, or Ice Maker:

K = 8" (20.3 cm) when 1 of the adjacent doors is opened to 90 degrees

Between a Trash Drawer, Utility Drawer, or Warming Drawer:

K = 3" (7.6 cm)

Cabinet Height and Depth Dimensions

	Dimension A Minimum	Dimension B Minimum

With outdoor refrigerator	37" (94.0 cm)	26" (66.0 cm)

Grill with insulated jacket	36½" (92.7 cm)	27" (68.6 cm)

Grill without insulated jacket	35½" (90.2 cm)	26" (66.0 cm)

Cutout Dimensions - Built-in Grill

Grill Size		Dimension C	Dimension D	Dimension E

27" (68.6 cm)		29⁄" (75.2 cm)	10¾" (27.3 cm)	22⁄" (58.1 cm)

36"	(91.4 cm)	38⁄" (98.1 cm)	10¾" (27.3 cm)	22⁄" (58.1 cm)

48"	(121.9 cm)	50⁄" (128.6 cm)	10¾" (27.3 cm)	22⁄" (58.1 cm)

Cutout Dimensions - Built-in Grill with Insulated Jacket

Grill Size		Dimension C	Dimension D	Dimension E

27" (68.6 cm)		33" (83.8 cm)	11¾" (29.8 cm)	24" (61.0 cm)

36"	(91.4 cm)	42" (106.7 cm)	11¾" (29.8 cm)	24" (61.0 cm)

48"	(121.9 cm)	54" (137.2 cm)	11¾" (29.8 cm)	24" (61.0 cm)

Cutout Dimensions - Built-in Side Burner

Burner Position	Dimension C	Dimension D	Dimension E

Front to Back	13½" (34.3 cm)	10¾" (27.3 cm)	22⁄" (57.5 cm)

Side by Side	24½" (62.2 cm)	10¾" (27.3 cm)	16⁄" (42.9 cm)


	Cutout Dimensions - Built-in Sear Burner

	Dimension C	Dimension D	Dimension E

	13½" (34.3 cm)	10⁄" (27.0 cm)	22¹¹⁄" (57.6 cm)


	Cutout Dimensions - Built-in Refreshment Center

	Dimension C	Dimension D	Dimension E

	30½" (77.5 cm)	10¾" (27.3 cm)	23" (58.4 cm)


	Cutout Dimensions - Built-in Access Doors

Door Size	Dimension F	Dimension L*

18" (45.7 cm)	16³⁄" (41.1 cm)	1½" (3.8 cm)

27" (68.6 cm)	25¹⁄" (63.8 cm)	1½" (3.8 cm)

30" (76.2 cm)	28¹⁄" (71.4 cm)	1½" (3.8 cm)

36" (91.4 cm)	34¹⁄" (86.7 cm)	1½" (3.8 cm)

48" (121.9 cm)	46¹⁄" (117.2 cm)	1½" (3.8 cm)

*Dimension L is the minimum mounting surface area around the opening for mounting the optional door or drawers.

Cutout Dimensions - Outdoor Refrigerator

	Dimension G	Dimension H

	24" (61.0 cm)	35¼" (89.5 cm)


	Cutout Dimensions - Outdoor Ice Maker

	Dimension G	Dimension H

	18" (45.7 cm)	34" (86.4 cm) min. to 34½" (87.6 cm) max.


	Cutout Dimensions - Built-in Warming Drawer

Warming Drawer Size	Dimension J

24" (61.0 cm)	22½" (57.2 cm)


	Cutout Dimensions - Built-in Utility Drawer and Built-in Trash Drawer

	Dimension M	Dimension L*

	12¼" (31.1 cm)	1½" (3.8 cm)

*Dimension L is the minimum mounting surface area around the opening for mounting the optional door or drawers.

Built-in Outdoor Grill Enclosure Ventilation for LP Gas:

An enclosure for an LP gas fuel tank is to be ventilated by openings at both the top and lower levels of the enclosure.

If converting to LP gas these vents are to be in the enclosure:

An enclosure for use with an LP gas fuel tank for built-in installation is to have at least one ventilation opening on an exposed exterior side located within 5" (12.7 cm) of the top is to be a minimum of 20 in.2 (129.0 cm2). One ventilation opening within 1" (2.5 cm) of the bottom of the enclosure and the bottom opening is to be a minimum of 10 in.2 (64.5 cm2). All vent openings are to be unobstructed. Every opening is to be a minimum of ¹⁄" (0.32 cm) wide.

20 in.2 (129.0 cm2) min. ventilation both sides

5" (12.7 cm) max.

1" (2.5 cm) max.

10 in.2 (64.5 cm2) min. ventilation both sides

5" (12.7 cm) max.

ElectricalRequirements

WARNING

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.

Check with a qualified electrician if you are not sure whether the grill is properly grounded.

A 120-volt, 60-Hz, AC-only, 15-amp, fused electrical supply is required.

It is recommended that a separate circuit servicing only this grill be provided.

■To avoid electrical shock, do not immerse cord or plugs in water or other liquid.

■Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.

■Do not operate any outdoor cooking gas appliance with a damaged cord, damaged plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.

■Do not let the cord hang over the edge of a table or touch hot surfaces.

■Do not use an outdoor cooking appliance for purposes other than intended.

■When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.

■Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas appliance.

■Do not remove the ground prong or use with an adapter of 2 prongs.

The model/serial number rating plate is located on the right-hand side of the grill. See the following illustration.

A. Model/serial number plate

Recommended Ground Method

The outdoor grill, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFPA 70, or Canadian Electrical Code, CSA C22.1.

Copies of the standards listed above may be obtained from:

CSA International

8501 East Pleasant Valley Rd.

Cleveland, Ohio 44131-5575

National Fire Protection Association

One Batterymarch Park

Quincy, Massachusetts 02269

A.3-prong ground plug

B.3-prong polarized type outdoor GFI outlet

C.Ground prong

GasSupplyRequirements

WARNING

Explosion Hazard

Use a new CSA International approved “outdoor” gas supply line.

Securely tighten all gas connections.

If connected to LP, have a qualified person make sure gas pressure does not exceed 11” (28 cm) water column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances.

IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149.1 - latest edition.

IMPORTANT: Grill must be connected to a regulated gas supply.

Refer to the model/serial rating plate for information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.

Gas Conversion:

No attempt shall be made to convert the grill from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier. The conversion kit supplied with grill must be used. See “Gas Conversions” section for instructions.

Gas Pressure Regulator

The gas pressure regulator supplied with this grill must be used. The inlet (supply) pressure to the regulator should be as follows for proper operation:

LP Gas:

Operating pressure: 11" (27.9 cm) WCP

Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP

Natural Gas:

Operating pressure: 4" (10.2 cm) WCP

Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP maximum.

Contact local gas supplier if you are not sure about the inlet (supply) pressure.

Burner Requirements for High Altitude

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is required. See “Assistance or Service” section to order.

Gas Supply Line Pressure Testing

Testing above ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):

The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psig (3.5 kPa).

Testing below ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge) or lower:

The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa).

GasConnectionRequirements

ForModelsEquippedforLPGas

20 lb LP Gas Fuel Tank

This grill is equipped for use with a 20 lb LP gas fuel tank (fuel tank not supplied). A gas pressure regulator/hose assembly is supplied.

It is also design-certified by CSA International for local LP gas supply or for Natural gas with appropriate conversion.

A. Gas pressure regulator/hose assembly

The 20 lb LP gas fuel tank must be mounted and secured.

Door Style Tank Tray

1.Open cabinet doors.

2.Pull out the tank tray.

Tank tray

3.Place the 20 lb LP gas fuel tank bottom collar into the mounting hole in the tank tray.

4.Tighten the locking screw against the bottom collar of the 20 lb LP gas fuel tank to secure.

A.Locking screw

B.Mounting hole

C.Bottom collar

5.Slide tank tray back into the cabinet.

6.Close cabinet doors.

Local LP Gas Supply Conversion

Conversion must be made by a qualified gas technician. The qualified gas technician shall provide the gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 - latest edition, and local codes. For conversion to local LP, the convertible regulator in the conversion kit supplied with the grill must be used.

IMPORTANT: The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. The qualified LP gas technician shall provide the LP gas supply to the selected grill location in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and local codes.

Follow instructions for converting to local LP gas in the “Gas Conversions” section.

A.New CSA International approved “outdoor” flexible gas supply line

B.Rear of grill

C.To local LP gas supply

The gas supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the grill.

A.Gas supply line

B.Shutoff valve “open” position

C.To grill

Natural Gas Conversion

Conversion must be made by a qualified gas technician. The qualified Natural gas technician shall provide the Natural gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 - latest edition, and local codes. For conversion to Natural gas, the Natural gas conversion kit supplied with the grill must be used.

IMPORTANT: The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition.

To convert to Natural gas, the Natural Gas Conversion Kit supplied with the grill must be used. Follow instructions for converting to Natural gas in the “Gas Conversions” section.

A.New CSA International approved “outdoor” flexible gas supply line

B.Rear of grill

C.To Natural gas supply

A.Gas supply line

B.Shutoff valve “open” position

C.To grill

GasConnectionRequirements

For Models Equipped for Natural Gas

Natural Gas

LP Gas Conversion Using a Local LP Gas Supply

Built-in grill models are equipped for use with Natural gas. They are design-certified by CSA International for LP (propane or butane) gases with appropriate conversion.

Built-in models are set for Natural gas use and have a pressure regulator with ½" female pipe threads.

A
	B
D	C
D

A.Grill gas pipe

B.New CSA International approved “outdoor” flexible gas supply line

C.Rear of grill

D.To Natural gas supply

The supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the grill.

A.Gas supply line

B.Shutoff valve “open” position

C.To grill

Conversion must be made by a qualified person. A qualified Natural gas technician shall provide the LP gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 - latest edition, and local codes.

To convert to LP gas, the LP Gas Conversion Kit Part Number W10118099 must be used. Follow instructions included with kit.

A
	B
D	C
D

A.Grill gas pipe

B.New CSA International approved “outdoor” flexible gas supply line

C.Rear of grill

D.To local gas supply

LP Gas Conversion Using a 20 lb LP Gas Fuel Tank

To convert to LP gas, the LP Gas Conversion Kit Part Number W10118099 must be used. Follow instructions included with kit. A 20 lb LP gas fuel tank must be purchased separately.

INSTALLATION INSTRUCTIONS

Built-inOutdoorGrillInstallation

WARNING

Excessive Weight Hazard

Use two or more people to move and install grill. Failure to do so can result in back or other injury.

■Unpack grill. Remove all packaging materials and remove grill from carton.

■Place grill into outdoor enclosure, but leave enough room in back to connect to gas supply and electrical single prong plug-in.

■Open the hood.

Remove Packaging Material Inside the Grill

1.Cut the tiedowns holding the grates together.

2.Remove warming shelf and grill grates from inside the grill and remove packaging material.

3.Remove foam block and wrap from inside the grill.

A.Foam block

B.Foam wrap

4.Replace the grill grates.

5.Place warming shelf on brackets as shown.

A.Warming shelf brackets

B.Warming shelf

6.Dispose of/recycle all packaging material.

InstallTankTrayfor20lbLP GasFuelTank

ForModelsEquippedforUsewitha20lbLPTank

1.Position the tank tray for 20 lb LP gas fuel tank in the island cabinet and determine the dimension for your grill size from the chart.

2¹⁄"

		(5.7 cm)
		A
20⁄"	18³⁄"	B
(52.4 cm)	(46.7 cm)	B
(52.4 cm)	(46.7 cm)
Built-In Grill Size	Dimension A	Dimension B
27" (68.6 cm)	3³⁄ " (8.6 cm)	25¹⁄ " (63.8 cm)
36" (91.4 cm)	4" (10.2 cm)	34¹⁄ " (86.7 cm)
48" (121.9 cm)	4" (10.2 cm)	46¹⁄ " (117.2 cm)

2.Square the tank tray mounting brackets and mark the mounting hole locations in the island base.

3.Remove the top nuts (4) from the tank tray assembly and lift the tank tray off of the mounting brackets.

A.Top nut

B.Tank tray

C.Bottom nut

D.Bolt

E.Mounting bracket

4.Install the tank tray mounting brackets to the base or floor of the island using the proper size and type of mounting hardware (not supplied). Tighten mounting hardware.

3" (7.6 cm)

A.Screw (Use proper screw for island floor material.)

B.Lock washer

C.Flat washer

5.Pre-adjust each of the bottom nuts on the mounting brackets to 3" (7.6 cm) from the base of the island to the top of the nuts.

6.Remount the tank tray back onto the mounting brackets. Replace the 4 top nuts but do not tighten.

A.20 lb LP gas fuel tank

B.Tank tray for 20 lb gas fuel tank

C.Top nut (do not tighten)

D.Mounting bracket

7.The tank tray for the 20 lb LP gas fuel tank must be adjusted so that the bottom of the tank tray is ¹⁄" (0.32 cm) above the cabinet door opening and is level. The top nut on each of the mounting brackets is to be loose. Turn the bottom nuts counterclockwise to raise the tank tray and turn the bottom nuts clockwise to lower the tank tray. When the tank tray is level and slides in and out without touching the cabinet door opening at the bottom or top with the 20 lb LP tank installed, tighten the top nuts against the adjustment flange.

A B

A.Top nut loosened

B.Top nut tightened

NOTE: A bracket or shelf (not supplied) that is large enough to keep a second 20 lb LP gas fuel tank from being stored in the storage area under the grill is required to be mounted inside the island. Bracket dimensions are shown for reference.

6" 11¹³⁄" (15.2 cm)

(30 cm)

21" (53.3 cm) for 48" (121.9 cm) doors 9" (22.9 cm) for 36" (91.4 cm) doors

2⁄" (6.8 cm)

8.Plug in the electrical connector from the back of the grill to the electrical connector from the 20 lb LP gas fuel tank tray.

A B

A.Electrical connector from 20 lb LP gas fuel tank tray

B.Electrical connector from back of grill

NOTE: These connectors must be plugged in for the electronic grill display and fuel shutoff valve to work. This electrical connection is required for all of the gas type applications.

Make Gas Connection

Gas Connection to a 20 lb LP Gas Fuel Tank

WARNING

Explosion Hazard

Use a new CSA International approved “outdoor” gas supply line.

Securely tighten all gas connections.

If connected to LP, have a qualified person make sure gas pressure does not exceed 11” (28 cm) water column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

If converting to local LP or Natural gas, follow the instructions in the “Gas Conversions” section.

IMPORTANT: A 20 lb LP gas fuel tank must be purchased separately.

IMPORTANT: The gas pressure regulator/hose assembly supplied with the grill must be used. Replacement gas pressure regulator/hose assembly specific to your model, is available from your outdoor grill dealer.

To Install the 20 lb LP Gas Fuel Tank:

1.Open cabinet doors.

2.Pull out the tank tray.

Tank tray

3.Place the 20 lb LP gas fuel tank bottom collar into the mounting hole in the tank tray.

4.Tighten the locking screw against the bottom collar of the 20 lb LP gas fuel tank to secure.

A.Locking screw

B.Mounting hole

C.Bottom collar

5.Screw the gas pressure regulator/hose assembly to the 20 lb LP gas fuel tank as shown. (To disconnect, turn off the gas supply to the 20 lb LP gas fuel tank, then unscrew the gas pressure regulator/hose assembly from the 20 lb LP gas fuel tank as shown.)

connect

disconnect

A.20 lb LP gas fuel tank

B.Gas pressure regulator/hose assembly

6.Turn on the gas supply. Wait a few minutes for gas to move through the gas line.

7.Test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.

8.Slide tank tray back into the cabinet.

9.The batteries are not factory installed. The 1.5-volt “D” size alkaline batteries are located in the accessory box on the grill grate. Install the batteries at this time following the instructions in the “Replacing the Batteries” section.

10.Go to “Plug in Grill” in this section.

Gas Connection to Natural Gas or Local LP Gas

WARNING

Explosion Hazard

Use a new CSA International approved “outdoor” gas supply line.

Securely tighten all gas connections.

If connected to LP, have a qualified person make sure gas pressure does not exceed 11” (28 cm) water column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

This installation must conform with local codes and ordinances. In the absence of local codes, installations must conform with either the National Fuel Gas Code ANSI Z223.1 - latest edition, or CAN/CGA-B149.1 Natural Gas and Propane installation code.

Copies of the standards listed above may be obtained from:

CSA International

8501 East Pleasant Valley Rd.

Cleveland, Ohio 44131-5575

National Fire Protection Association One Batterymarch Park

Quincy, Massachusetts 02269

1.Make gas connections.

A combination of pipe fittings must be used to connect the grill to the existing gas line.

■If local codes permit, use an outdoor flexible stainless steel tubing gas connector, design-certified by CSA International, to connect the grill to the rigid gas supply line. A ⁄" diameter line is recommended. Using a wrench to tighten, connect the gas supply to the grill. Use pipejoint compound on all non-flared male threads. Do not kink or damage the flexible connector when moving the grill.

■Pipe-joint compounds suitable for use with LP gas must be used. Do not use TEFLON®† tape.

A.New CSA International approved “outdoor” flexible gas supply line

B.Rear of grill

C.To Natural gas or Local LP gas supply

†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

2.Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.

A.Closed valve

B.Open valve

3.Test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.

4.The batteries are not factory installed. The 1.5-volt “D” size alkaline batteries are located in the accessory box on the grill grate. Install the batteries at this time following the instructions in the “Replacing the Batteries” section.

Plug in Grill

NOTE: This built-in outdoor grill comes with a large 5000 mAmp power transformer/plug assembly for the grill’s lights and, on some models, for the electronic display and igniter. Follow the instructions for plugging in and mounting the power transformer. Keep any electrical supply cord away from any heated surfaces.

1.Plug the single-prong plug into the receptacle on the left underside of the grill.

A.Single-prong plug

2.Locate or build a non-combustible surface inside the island cabinet to mount the power transformer. It must be to the left side of the grill at a minimum of 3" (7.6 cm) from the side and 4" (10.2 cm) below the bottom of the grill.

3.Mount the power transformer to the mounting surface using 4 #8 screws (not supplied) that are the proper type and length for the transformer and the mounting surface. It must be mounted with the wire for the single-prong plug upward or toward the grill.

NOTE: The cord must be properly mounted with a cord retention device so that its 3-prong plug will not touch the ground when it is unplugged.

4. Gently slide the grill completely into the outdoor enclosure.

WARNING

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

5.Plug 3-prong power cord plug into a grounded 3-prong GFI outlet.