Kenmore 153.336372, 153.336382, 153.336472, 153.336433, 153.336482 User Manual
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Owner’s Manual
POWER MISER™ 6
GAS WATER HEATER
FOR POTABLE WATER HEATING ONLY.
NOT SUITABLE FOR SPACE HEATING.
NOT FOR USE IN MOBILE HOMES.
MODEL NO. |
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153.336333 |
30 |
Gallon Short |
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153.336372 |
30 |
Gallon |
• Safety Instructions |
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153.336382 |
30 |
Gallon (L.P.) |
• Installation |
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153.336433 |
40 |
Gallon Short |
• Operation |
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• Care and Maintenance |
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153.336472 |
40 |
Gallon |
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• Troubleshooting |
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153.336482 |
40 |
Gallon Propane (L.P.) |
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• Parts List |
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153.336572 |
50 |
Gallon |
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153.336582 |
50 |
Gallon Propane (L.P.) |
For Your Safety |
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AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER.
This water heater complies with ANSI Z21.10.1- current edition regarding the accidental or unintended ignition of flammable vapors, such as those emitted by gasoline.
ADVERTENCIA
Si no puede leer o entender el inglés y necesita el manual de instrucciones en español, puede solicitarlo al 1-800-821-2017. NO TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA SI NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta advertencia podría originar lesiones graves o mortales.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
PRINTED IN THE U.S.A 0909 |
www.sears1 .com |
PART NO. 186496-003 |
SAFE INSTALLATION, USE AND SERVICE
Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use or service this water heater.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in property damage.
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and how to avoid the risk of injury.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances. WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm. This appliance can cause low-level exposure to some of the substances included in the act.
IMPORTANT DEFINITIONS
•Qualified Technician: A qualified technician must have ability equivalent to a licensed tradesman in the fields of plumbing, air supply, venting, and gas supply, including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters. The qualified technician must also be familiar with the design features and use of flammable vapor ignition resistant water heaters, and have a thorough understanding of this instruction manual.
•Service Agency: A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing, air supply, venting and gas supply, including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters. The service agency must also have a thorough understanding of this instruction manual, and be able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer.
•Gas Supplier: The natural gas or propane utility or service who supplies gas for utilization by the gas burning appliances within this application. The gas supplier typically has responsibility for the inspection and code approval of gas piping up to and including the natural gas meter or propane storage tank of a building. Many gas suppliers also offer service and inspection of appliances within the building.
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SAFETY PRECAUTIONS |
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WARNING |
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FIRE AND EXPLOSION HAZARD |
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Can result in serious injury or death |
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Do not store or use gasoline or other |
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flammable vapors and liquids in the vicinity of this |
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or any other appliance. Storage of or use of |
FLAMMABLES |
Flammable Vapors |
gasoline or other flammable vapors or liquids in the |
vicinity of this or any other appliance can result in |
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serious injury or death. |
Read and follow water heater warnings and instructions.
© Sears, Roebuck and Co.
2
Fire or Explosion Hazard
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Avoid all ignition sources if you smell Natural or LP gas.
Do not expose water heater control to excessive gas pressure.
Use only gas shown on rating plate.
Maintain required clearances to combustibles.
Keep ignition sources away from faucets after extended period of non-use.
Read instruction manual before installing, using or servicing water heater.
3
TABLE OF CONTENTS |
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SAFE INSTALLATION, USE AND SERVICE ................................................................................................. |
2 |
SAFETY PRECAUTIONS ........................................................................................................................... |
2-3 |
PRODUCT WARRANTY ................................................................................................................................ |
6 |
CUSTOMER RESPONSIBILITIES................................................................................................................. |
7 |
PRODUCT SPECIFICATIONS ...................................................................................................................... |
8 |
MATERIALS AND BASIC TOOLS NEEDED.................................................................................................. |
9 |
TYPICAL INSTALLATION ............................................................................................................................ |
10 |
IMPORTANT INFORMATION ABOUT THIS WATER HEATER .................................................................... |
11 |
Installation Checklist ................................................................................................................................................ |
11 |
INSTALLATION INSTRUCTIONS ........................................................................................................... |
12-15 |
Removing the Old Water Heater............................................................................................................................. |
12 |
Location Requirements........................................................................................................................................... |
13 |
Site Location ........................................................................................................................................................... |
13 |
Insulation Blankets.................................................................................................................................................. |
14 |
Clearances and Accessibility ............................................................................................................................. |
14-15 |
Filling the Water Heater .......................................................................................................................................... |
15 |
GAS SUPPLY.......................................................................................................................................... |
15-16 |
Gas Requirements.................................................................................................................................................. |
15 |
Gas Piping .............................................................................................................................................................. |
15 |
Gas Pressure.......................................................................................................................................................... |
16 |
Gas Pressure Testing.............................................................................................................................................. |
16 |
LP Gas Only............................................................................................................................................................ |
16 |
COMBUSTION AIR SUPPLY & VENTILATION ...................................................................................... |
17-20 |
Unconfined Space................................................................................................................................................... |
17 |
Confined Space ...................................................................................................................................................... |
17 |
All Air from Inside the Building........................................................................................................................... |
17-18 |
All Air from Outdoors............................................................................................................................................... |
18 |
Louvers and Grilles............................................................................................................................................ |
18-19 |
Vent Pipe System ................................................................................................................................................... |
19 |
Draft Hood Installation ............................................................................................................................................ |
19 |
Vent Pipe Size ........................................................................................................................................................ |
19 |
Vent Connectors ................................................................................................................................................ |
19-20 |
Chimney Connection............................................................................................................................................... |
20 |
Vertical Exhaust Gas Vent ...................................................................................................................................... |
20 |
WATER SYSTEM PIPING....................................................................................................................... |
21-22 |
Piping Installation.................................................................................................................................................... |
21 |
Closed System/Thermal Expansion........................................................................................................................ |
22 |
Temperature and Pressure Relief Valve ................................................................................................................. |
22 |
T&P Relief Valve and Pipe Insulation........................................................................................................................ |
22 |
4
OPERATING YOUR WATER HEATER ................................................................................................... |
23-25 |
Lighting Instructions................................................................................................................................................ |
23 |
Checking the Draft .................................................................................................................................................. |
24 |
Burner Flames ........................................................................................................................................................ |
24 |
Emergency Shut Down ........................................................................................................................................... |
24 |
Water Temperature Regulation .......................................................................................................................... |
24-25 |
SERVICE AND ADJUSTMENT ............................................................................................................... |
26-28 |
Tank (Sediment) Cleaning ...................................................................................................................................... |
26 |
Vent System Inspection .......................................................................................................................................... |
26 |
Burner Inspection.................................................................................................................................................... |
26 |
Burner Cleaning...................................................................................................................................................... |
26 |
Housekeeping ......................................................................................................................................................... |
27 |
Anode Rod Inspection ............................................................................................................................................ |
27 |
Temperature-Pressure Relief Valve Operation ....................................................................................................... |
27 |
Draining and Flushing........................................................................................................................................ |
27-28 |
Service .................................................................................................................................................................... |
28 |
MAINTENANCE OF YOUR WATER HEATER........................................................................................ |
29-32 |
Replacement Parts ................................................................................................................................................. |
29 |
External Inspection & Cleaning of the Base-Ring Filter ......................................................................................... |
29 |
Removing the Manifold/Burner Assembly............................................................................................................... |
29 |
Removing the Burner from the Manifold/Burner Assembly .................................................................................... |
29 |
Replacing the Thermocouple............................................................................................................................. |
29-30 |
Replacing the Pilot/ Pilot Tube Assembly ............................................................................................................... |
30 |
Cleaning the Combustion Chamber and Flame-arrestor........................................................................................ |
30 |
Replacing the Manifold/Burner Assembly............................................................................................................... |
31 |
Piezoelectric Igniter System ................................................................................................................................... |
31 |
Testing the Igniter System ...................................................................................................................................... |
32 |
Removing and Replacing the Gas Control Valve/Thermostat ................................................................................ |
32 |
FVIR System Operational Checklist ....................................................................................................................... |
32 |
TROUBLESHOOTING GUIDE................................................................................................................ |
33-35 |
Start Up Conditions............................................................................................................................................ |
33-34 |
Operational Conditions ...................................................................................................................................... |
34-35 |
TROUBLESHOOTING CHART............................................................................................................... |
36-37 |
PILOT LIGHT TROUBLESHOOTING FLOWCHART................................................................................... |
38 |
PARTS ORDER LIST .............................................................................................................................. |
40-41 |
5
PRODUCT WARRANTY
6 - YEAR LIMITED WARRANTY ON WATER HEATER
For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance with the owner’s manual instructions and all local applicable plumbing codes, Sears will:
1.Supply free water heater parts for those that are defective in material or workmanship.
2.Supply a free water heater for one that develops a leak.
For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water heater.
For commercial, institutional, industrial or residential use by two or more families, the above limited warranty is only for two years. During the second year you must pay the labor cost for parts or water heater installation.
1 - YEAR EXCLUSIVE KENMORE LABOR WARRANTY
For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a new water heater for one that develops a leak.
WARRANTY SERVICE
To obtain warranty service, call 1-800-4-MY-HOME® (1-800-469-4663). This warranty applies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept.817WA, Hoffman Estates, IL 60179
The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears warrants the installation.
A charge will be made on service calls due to poor or incomplete installation. These include:
a. Adjusting thermostat |
b. Condensation |
c. Leaks in pipes or fittings |
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Master Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore® product is designed and manufactured for years of dependable operation. But like all products, it may require preventive maintenance or repair from time to time. That’s when having a Master Protection Agreement can save you money and aggravation.
The Master Protection Agreement also helps extend the life of your new product. Here’s what the Agreement* includes:
•Parts and labor needed to help keep products operating properly under normal use, not just defects. Our coverage goes well beyond the product warranty. No deductibles, no functional failure excluded from coverage— real protection.
•Expert service by a force of more than 10,000 authorized Sears service technicians, which means someone you can trust will be working on your product.
•Unlimited service calls and nationwide service, as often as you want us, whenever you want us.
•“No-lemon” guarantee – replacement of your covered product if four or more product failures occur within twelve months.
•Product replacement if your covered product can’t be fixed.
•Annual Preventive Maintenance Check at your request – no extra charge.
•Fast help by phone – we call it Rapid Resolution – phone support from a Sears representative on all products. Think of us as a “talking owner’s manual.”
•Power surge protection against electrical damage due to power fluctuations.
•$250 Food Loss Protection annually for any food spoilage
that is the |
result of mechanical failure of any covered |
refrigerator or |
freezer. |
•Rental reimbursement if repair of your covered product takes longer than promised.
•10% discount off the regular price of any non-covered repair service and related installed parts.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.
The Master Protection Agreement is a risk free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Master Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655.
* Coverage in Canada varies on some items. For full details, call Sears Canada at 1-800-361-6665.
Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY-HOME®.
6
CUSTOMER RESPONSIBILITIES
Thank You for purchasing a Kenmore water heater. Properly installed and maintained, it should give you years of trouble free service. If you should decide that you want the new water heater professionally installed by Sears call 1-800-4-MY-HOME®. They will arrange for prompt, quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual:
•CSA - Canadian Standards Association
•ANSI - American National Standards Institute
•NFPA - National Fire Protection Association
•ASME - American Society of Mechanical Engineers
•GAMA - Gas Appliance Manufacturers Association
Important Information About This Water Heater:
This gas water heater was manufactured to voluntary safety standards to reduce the likelihood of a flammable vapor ignition incident. New technology used in meeting these standards makes this product more sensitive to installation errors or improper installation environments. Please review the Installation Checklist found at the end of the installation instructions section and make any required installation upgrades or changes.
This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater. It also contains warnings through out the manual that you must read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ THE ENTIRE MANUAL
BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.
•The installation must conform with these instructions and the local code authority having jurisdiction. In the absence of local codes, installations shall comply with the following:
In the United States: The National Fuel Gas Code ANSI Z223.1/ NFPA 54. This publication is available from the Canadian Standards Association, 8501 East Pleasant Valley Rd, Cleveland Ohio 44131, or The National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.
•If after reading this manual you have any questions or do not understand any portion of the instructions, call the Sears Service Center.
•Carefully plan the place where you are going to put the water heater. Correct combustion, vent action, and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires. See Figure 1.
•Examine the location to ensure the water heater complies with the Installation Instructions section in this manual.
•For California installation, this water heater must be braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation procedures. Instructions may be obtained from California’s Office of the State Architect, 1102 Q Street, Suite 5100, Sacramento, CA 95811. Instructions can also be downloaded to your computer at www.dsa.dgs.ca.gov/Pubs.
•Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00: State Plumbing Code and 248-CMR 5.00.
•Complies with 40 Ng/J NOx requirements of Texas and most California AQM Districts.
WARNING
Excessive Weight Hazard
Use two or more people to move and install the water heater. Failure to do so can result in injury (including back injury).
IMPORTANT: Do not remove any permanent instructions, labels, or the data label from either the outside of the water heater or on the inside of water heater panels.
•Remove exterior packaging and place installation components aside.
•Inspect all parts for damage prior to installation and start-up.
•Completely read all instructions before attempting to assemble and install this product.
•After installation, dispose of/recycle all packaging materials.
7
PRODUCT SPECIFICATIONS
MODEL |
TANK CAPACITY |
TYPE |
INPUT |
RECOVERY |
MINIMUM |
DIAMETER |
DIMENSIONS |
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NUMBER |
IN GALS (LTRS) |
OF |
RATE |
RATE GALS. |
VENT PIPE |
INCHES |
INCHES (mm) |
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(Btu/hr) |
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GAS |
PER HOUR |
DIA. INCHES |
(mm) |
HEIGHT TO |
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@ 90°F RISE |
(mm) |
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JACKET TOP |
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153.336333 |
30 (114) |
Natural |
35,500 |
36.34 |
3 (76) or 4 (102) |
18 (457) |
46.38 (1178) |
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153.336372 |
30 (114) |
Natural |
35,500 |
36.34 |
3 (76) or 4 (102) |
16 (406) |
58.00 |
(1473) |
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153.336382 |
30 (114) |
Propane |
32,000 |
32.75 |
3 (76) or 4 (102) |
16 (406) |
58.00 |
(1473) |
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(L.P.) |
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153.336433 |
40 (151) |
Natural |
35,500 |
36.34 |
3 (76) or 4 (102) |
20 (508) |
47.75 |
(1213) |
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153.336472 |
40 |
(151) |
Natural |
35,500 |
36.34 |
3 (76) or 4 (102) |
18 (457) |
58.14 |
(1477) |
153.336482 |
40 |
(151) |
Propane |
35,500 |
36.34 |
3 (76) or 4 (102) |
18 (457) |
58.14 |
(1477) |
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(L.P.) |
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153.336572 |
50 (189) |
Natural |
35,500 |
36.34 |
3 (76) or 4 (102) |
20 (508) |
57.28 |
(1455) |
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153.336582 |
50 (189) |
Propane |
35,500 |
36.34 |
3 (76) or 4 (102) |
20 (508) |
57.28 |
(1455) |
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(L.P.) |
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8
MATERIALS AND BASIC TOOLS NEEDED
MATERIALS NEEDED
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation.
EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS
(7.6 LITERS) AND
5 GALLONS (18.9 LITERS) CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER.
WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3/4”
(19.05 mm) OR 1/2” (12.7 mm) THREADED OR COPPER PLUMBING AND FLEXIBLE WATER HEATER GAS CONNECTOR WITH FITTINGS.
METAL DRAIN PANS AVAILABLE IN 20” (508 mm) DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18” (457 mm) OR
LESS, 24” (610mm) DIAMETER FOR WATER HEATERS HAVING A DIAMETER 22” (559 mm)
OR LESS AND AVAILABLE IN 28” (711 mm) DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26” (660 mm) OR LESS.
BASIC TOOLS
You may or may not need all these tools, depending on your type of installation. These tools can be purchased at your local Sears Store.
•Pipe Wrenches (2) 14” (356 mm)
•Screwdriver
•Tin Snips
•6’ (1.82 m) Tape or Folding Ruler
•Garden Hose
•Drill
•Pipe Dope or Teflon Tape
SLOT-HEAD SCREWDRIVER
PHILLIPS SCREWDRIVER
ROLL OF TEFLON
TAPE (USE ONLY ON
WATER CONNECTIONS)
DRILL
TIN SNIPS
PIPE DOPE
(SQUEEZE TUBE)
USE FOR WATER AND GAS
CONNECTIONS
GARDEN HOSE |
6 FOOT TAPE |
PIPE WRENCH |
ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING
•Tubing Cutters or Hacksaw
•Propane Tank
•Soft Solder
•Solder Flux
•Emery Cloth
•Wire Brushes
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PROPANE |
TUBING CUTTER |
TORCH |
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ROLL OF |
HACKSAW |
EMERY CLOTH |
3/4” (19 mm) WIRE BRUSH |
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ROLL OF LEAD-FREE |
SOLDER |
1/2” (13 mm) WIRE BRUSH |
SOFT SOLDER |
FLUX |
9
TYPICAL INSTALLATION
GET TO KNOW YOUR WATER HEATER - GAS MODELS
A |
Vent Pipe |
J |
Inner Door |
S |
Gas Control Valve/Thermostat |
B |
Draft Hood |
K |
Outer Door |
T |
Drain Valve |
C |
Anode (Not Shown) |
L |
Union |
U |
Pilot and Main Burner |
D |
Hot Water Outlet |
M |
Inlet Water Shut-off Valve |
V |
Flue |
E |
Insulation |
N |
Cold Water Inlet |
W |
Metal Drain Pan |
F |
Gas Supply Piping |
O |
Inlet Dip Tube |
X |
Piezo Igniter |
G |
Manual Gas Shut-off Valve |
P |
Temperature-Pressure Relief Valve |
Y |
Base-Ring Filter |
H |
Ground Joint Union |
Q |
Rating Plate |
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I |
Drip Leg (Sediment Trap) |
R |
Flue Baffle |
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*INSTALLINACCORDANCE WITH LOCAL CODES.
* DRIP LEG AS REQUIRED |
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(S) GAS CONTROL VALVE/ |
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BY LOCAL CODES. |
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THERMOSTAT: WHITE-RODGERS |
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TO VENT |
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GAS CONTROL KNOB |
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TERMINATION ON |
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ROOF |
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A |
INSTALL THERMAL EXPANSION |
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TANK IF WATER HEATER IS |
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INSTALLED IN A CLOSED |
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WATER SYSTEM |
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WATER TEMPERATURE DIAL |
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L |
M |
N |
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(ADJUSTING DIAL) |
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B |
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D |
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O |
VACUUM RELIEF |
“OFF” |
“PILOT” |
“ON” |
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VALVE |
POSITION |
POSITION |
POSITION |
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*INSTALL PER |
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LOCAL CODES |
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P |
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TOP VIEW |
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E |
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R |
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(U) MANIFOLD/BURNER ASSEMBLY |
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MAIN BURNER |
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THERMOCOUPLE |
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PILOT TUBE |
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Q |
IGNITER WIRE |
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MANIFOLD TUBE |
F |
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MANIFOLD DOOR |
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G |
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DISCHARGE PIPE |
H |
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(DO NOT CAP OR PLUG.) |
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X |
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V |
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S |
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T |
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I |
U |
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6” MAXIMUM |
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AIR GAP |
W |
Y |
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FLOOR DRAIN |
J |
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K |
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*ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS.
FIGURE 1.
10
IMPORTANT INFORMATION ABOUT THIS WATER HEATER
This gas water heater was manufactured to voluntary safety standards to reduce the likelihood of a flammable vapor ignition incident. The new technology used in meeting these standards makes this product more sensitive to installation errors. Please review the following checklist and make any required installation upgrades or changes.
Questions? Contact Sears at 1-800-4-MY-HOME (1-800-469-4663).
Installation Checklist
Water Heater Location
Water heater location is important and can affect system performance. Please check the following:
□Installation area free of corrosive elements and flammable materials.
□Centrally located with the water piping system (For new installations). Located as close to the gas piping and vent pipe system as possible.
□Located indoors and in a vertical position. Protected from freezing temperatures.
□ Proper clearances from combustible surfaces maintained and not installed directly on a carpeted floor.
□Provisions made to protect the area from water damage. Metal drain pan installed and piped to an adequate drain.
□Sufficient room to service the water heater. See Clearances and Accessibility section of this manual.
□Water heater not located near an air moving device.
□Is the installed environment dirty (excessive amounts of lint, dirt, dust, etc.)? If so, the base-ring filter located on the bottom of the water heater will need to be cleaned periodically. Refer to the “Maintenance of your Water Heater” section of this manual for information on cleaning the base-ring filter.
Combustion Air Supply and Ventilation
Check for sufficient combustion air supply. Insufficient air for the combustion of gas will result in the flame becoming “lazy”, thereby allowing heat to build up in the combustion chamber. This excessive heat will cause a thermal switch on the door assembly to trip. Is the water heater installed in a closet or other small, enclosed space? If so:
□Fresh air openings must be sized correctly with consideration given to the blocking effect of louvers and grilles.
□Ductwork must be the same cross-sectional area as the openings.
Vent Pipe System
Check for proper drafting at the water heater draft hood. Refer to the “Checking the Draft” section of this manual for the test procedure. If the procedure shows insufficient draft is present, please check the following:
□Draft hood properly installed.
□Vent connectors securely fastened with screws and supported properly to maintain six inch clearance.
□Vent connector made of approved material and sized
□
□
Are there openings for make-up air to enter and exit the room/area?
Are the openings of sufficient size? Remember, if there are other gas-fired or air-consuming appliances in the same room, you need more make-up air. Refer to the “Installation Instructions” and “Combustion Air Supply and Ventilation” sections for specific requirements.
□Make sure that fresh air is not taken from areas that contain negative pressure producing devices such as exhaust fans, dryers, fireplaces, etc.
□Is there a furnace/air handler in the same room space as the water heater? If so, has a return air duct system been attached that exits the room? If so, check for leaks on the air duct system. If no air duct system is present, correct immediately by contacting a local Heating, Ventilation, AirConditioning & Refrigeration (HVAC-R) authorized service provider.
□Use a fresh air supply that is free of corrosive elements and flammable vapors.
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INSTALLATION INSTRUCTIONS
Removing the Old Water Heater
6 1 
MANUAL GAS SHUT-OFF VALVE
GROUND
JOINT
UNION
CHECK WITH
LOCAL UTILITY
FOR MINIMUM HEIGHT
3” MINIMUM |
DRIP LEG
5 
2
DISCHARGE PIPE (DO NOT CAP
OR PLUG)
3
4
6” MAXIMUM AIR GAP
SUITABLE 
DRAIN
FIGURE 2.
1.Turn “OFF” the gas supply to the water heater.
If the main gas line shutoff valve serving all gas appliances is used, also shut “OFF” the gas at each appliance. Leaveallgasappliances
shut “OFF” until the water heater
installation is completed. See FIGURE 3. Figures 2 and 3.
2. |
Open a nearby hot water faucet |
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until the water is no longer hot. |
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When the water has cooled, turn |
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“OFF”thewatersupplytothewater |
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heater at the water shut off valve |
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or water meter. Some installations |
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require that the water be turned off |
FIGURE 4. |
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to the entire house. See Figures 2 |
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and 4. |
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3.Check again to make sure the gas supply is “OFF” to the water heater. Then disconnect the gas supply connection from the gas control valve.
4.Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors. (See Figures 2 and 5.) Open the water heater drain valve. The water passing out of the drain valve may be extremely hot. To avoid being scalded, make sure all connections are tight and that the water flow is directed away from any person.
FIGURE 5.
5.Disconnect the vent pipe from the draft hood where it connects to the water heater. In most installations the vent pipe can be lifted off after any screw or other attached devices are removed. Dispose of the draft hood. The new water heater has a draft hood which must be used for proper operation.
6.If you have copper piping to the water heater, the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater. See Figure 6. This will avoid cutting off pipes too short. Additional cuts can be made later if necessary. Disconnect the temperature-pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed.
FIGURE 6.
If you have galvanized pipes to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remaining to the water heater. See Figure 7. These pieces should be saved since they may be needed when reconnecting the new water heater. Disconnect the temperature-pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed. Mineral buildup or sediment may have accumulated in the old water heater. This causes the water heater to be much heavier than normal and this residue, if spilled out, could cause staining.
FIGURE 7.
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Location Requirements
WARNING
Carbon Monoxide Poisoning Hazard
Do not install in a mobile home.
Doing so can result in carbon monoxide poisoning and death.
The FVIR System is designed to reduce the risk of flammable vapor-related fires. The patented system protects your family by trapping the burning vapors within the water heater combustion chamber through the special flame-arrestor. The burning vapors literally “burn themselves out” without escaping back into the room. In the event of a flammable vapor incident, the FVIR System disables the water heater by shutting off the gas supply to the water heater’s burner and pilot, preventing re-ignition of any remaining flammable vapors in the area. This will not prevent a possible fire/explosion if the igniter is depressed and flammable vapors have accumulated in the combustion chamber with the pilot light off. If you suspect a flammable vapor incident has occurred, do not use this appliance. Do not attempt to light this appliance, or depress the igniter button if you suspect flammable vapors have accumulated inside or outside the appliance. Immediately call a qualified technician to inspect the appliance. Water heaters subjected to a flammable vapors incident will show a discoloration on the flame-arrestor and require replacement of the entire water heater.
WARNING
FLAMMABLES |
Flammable Vapors |
FIRE AND EXPLOSION HAZARD
Can result in serious injury or death
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Storage of or use of gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance can result in serious injury or death.
Read and follow water heater warnings and instructions.
area of the water heater, leave the area immediately and call the fire department from a neighbor’s home. Do not attempt to clean the spill until all ignition sources have been extinguished.
WARNING
Fire or Explosion Hazard
•Read instruction manual before installing, using or servicing water heater.
•Improper use may result in fire or explosion.
•Maintain required clearances to combustibles.
Keep combustibles such as boxes, magazines, clothes, etc. away from the water heater area.
Site Location
•Select a location near the center of the water piping system. The water heater must be installed indoors and in a vertical position on a level surface. DO NOT install in bathrooms, bedrooms, or any occupied room normally kept closed.
•Locate the water heater as close to the chimney or gas vent as practical. Consider the vent system piping and combustion air supply requirements when selecting the water heater location. The venting system must be able to run from the water heater to termination with minimal length and elbows.
•Locate the water heater near the existing gas piping. If installing a new gas line, locate the water heater to minimize the pipe length and elbows.
•The water heater should be located in an area not subject to freezing temperatures. Water heaters located in unconditioned spaces (i.e., attics, basements, etc.) may
require insulation of the water piping and drain piping to protect against freezing. The drain and controls must be easily accessible for operation and service. Maintain proper clearances as specified on the rating plate.
•Do not locate the water heater near an air-moving device. The operation of air-moving devices such as exhaust fans, ventilation systems, clothes dryers, fireplaces, etc., can affect the proper operation of the water heater. Special attention must be given to conditions these devices may create. Flow reversal of flue gases may cause an increase of carbon monoxide inside of the dwelling (Figure 8).
•If the water heater is located in an area that is subjected to lint and dirt, it may be necessary to periodically clean the base-ring filter and flame-arrestor (see External Inspection & Cleaning of the Flame-arrestor).
•This water heater is not for use in manufactured (mobile) homes or outdoor installation.
NOTE: This water heater must be installed according to all local and state codes or, in the absence of local and state codes, the “National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current edition.
Do not use or store flammable products such as gasoline, solvents, or adhesives in the same room or area near the water heater. If such flammables must be used, all gas burning appliances in the vicinity must be shut off and their pilot lights extinguished. Open the doors and windows for ventilation while flammable substances are in use.
If flammable liquids or vapors have spilled or leaked in the
EXHAUST FAN |
REVERSE FLOW |
OF GASES |
FIGURE 8
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IMPORTANT: The water heater should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the water heater or to lower floors of the structure. Due to the normal corrosive action of water, the tank will eventually leak after an extended period of time. Also any external plumbing leak, including those from improper installation, may cause early failure of the tank due to corrosion if not repaired. If the homeowner is uncomfortable with making the repair a qualified technician should be contacted. A suitable metal drain pan should be installed under the water heater as shown below, to help protect the property from damage which may occur from condensate formation or leaks in the piping connections or tank. The pan must limit the water level to a maximum depth of 1-3/4” and be two inches wider than the heater and piped to an adequate drain. NOTE: The pan must not restrict combustion air flow. Locate the water heater near a suitable indoor drain. Outside drains are subject to freezing temperatures which can obstruct the drain line. The piping should be at least 3/4” ID and pitched for proper drainage.
METAL
DRAIN
PAN
PIPED TO AN
ADEQUATE DRAIN
AT LEAST 2” GREATER THAN THE
DIAMETER OF THE WATER HEATER.
FIGURE 9.
Water heater life depends upon water quality, water usage, water temperature and the environment in which the water heater is installed. Water heaters are sometimes installed in locations where leakage may result in property damage, even with the use of a metal drain pan piped to a drain. However, unanticipated damage can be reduced or prevented by a leak detector or water shut-off device used in conjunction with a piped metal drain pan. These devices are available from some plumbing supply wholesalers and retailers, and detect and react to leakage in various ways:
•Sensors mounted in the metal drain pan that trigger an alarm or turn off the incoming water to the water heater when water is detected.
•Sensors mounted in the metal drain pan that turn off the water supply to the entire home when water is detected in the drain pan.
•Water supply shut-off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater.
•Devices that will turn off the gas supply to a gas water heater while at the same time shutting off its water supply.
Insulation Blankets
Insulation blankets available to the general public for external
use on gas water heaters are not necessary with Kenmore products. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. Your Kenmore water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements, making an insulation blanket unnecessary.
WARNING
Should you choose to apply an insulation blanket to this heater, you should follow these instructions (See Figure 1 for identification of components mentioned below). Failure to follow these instructions can restrict the air flow required for proper combustion, potentially resulting in fire, asphyxiation, serious personal injury or death.
•Do not apply insulation to the top of the water heater, as this will interfere with safe operation of the draft hood.
•Do not cover the outer door, thermostat or temperature & pressure relief valve.
•Do not allow insulation to come within 2” (50.8 mm) of the floor to prevent blockage of combustion air flow to the burner.
•Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.
•Do obtain new warning and instruction labels from Sears for placement on the blanket directly over the existing labels.
•Do inspect the insulation blanket frequently to make certain it does not sag, thereby obstructing combustion air flow.
Clearances and Accessibility
NOTE: Minimum clearances from combustible surfaces are stated on the label adjacent to the gas control valve/thermostat of the water heater. The water heater is certified for installation on a combustible floor.
•IMPORTANT: If installing over carpeting, the carpeting must be protected by a metal or wood panel beneath the water heater. The protective panel must extend beyond the full width and depth of the water heater by at least three inches (76.2mm) in any direction; or if in an alcove or closet installation, the entire floor must be covered by the panel.
•Figure 10 may be used as a reference guide to locate the specific clearance locations. A minimum of 24 inches of front clearance should be provided for inspection and service.
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