Jotul GF 200 DV User Manual

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GF 200 DV

Lillehammer

Gas Heater

Installation and Operation Instructions

Warnock Hersey

C US

WARNING:

IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

INSTALLATION:

INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR LICENSED GAS SUPPLIER.

WHAT TO DO IF YOU SMELL GAS:

DO NOT TRY TO LIGHT ANY APPLIANCE.

DO NOT TOUCH ANY ELECTRICAL SWITCHES.

DO NOT USE THE PHONE IN YOUR BUILDING. IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE.

FOLLOW YOUR GAS SUPPLIER’S INSTRUCTIONS.

IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.

AVERTISSEMENT:

ASSUREZ-VOUSDE BIEN SUIVRE LES INSTRUCTIONS DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D’INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL, TOUTE BLESSURE OU MORTALIT’E.

NE PAS ENTREPOSER NI UTILISER D’ESSENCE NI OU LIQUIDES INFLAMMABLES DANS LE VOISINAGE DE CET APPAREIL OU DE TOUT AUTRE APPAREIL.

L’INSTALLATION LE SERVICE DOIVENT ETRE EXECUTES PAR UN INSTALLATEUR QUALIFIE, AGENCE DE SERVICE OU LE FOURNISSEUR DE GAZ.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ.

NE PAS TENTER D’ALLUMER L’APPAREIL

NE TOUCHEZ A AUCUN INTERRUPTEUR.

NE PAS VOUS SERVIR DES TELEPHONES SE TROUVANT DANS LE BATIMENT OU VOUS VOUS TROUVEZ.

APPELEZ IMMEDIATEMENT VOTRE FOURNISSEUR DE GAZ CHEZ UN VOISIN. SUIVEZ LES INSTRUCTIONS DU FOURNISSEUR.

SI VOUS NE POUVEZ REJOINDRE LE FOURNISSEUR DE GAZ, APPELEZ LE SERVICE DES INCENDIES.

Welcome to Jøtul...

Congratulations on the purchase of your new Jøtul GF 200 DV Lillehammer - a direct vented gas heater especially designed and approved for installation into a variety of configurations where close clearance to combustibles is required.

We at Jøtul are glad you’ve made the decision to warm your hearth with a Jøtul product. Your new Lillehammer benefits from our experience as the world’s largest manufacturer of solid fuel burning appliances for over 140 years. We’ve been making fine quality cast iron wood and coal stoves and fireplaces continuously since 1853.

In the Lillehammer, we’ve combined advanced gas technology with the warm, traditional elements of cast iron. With proper care and use, your Jøtul stove will provide you with many years of safe, dependable and satisfying service.

Please take a few minutes to familiarize yourself with this manual and the features of your Lillehammer gas stove. Locate the serial number stamped onto the Rating Plate which is attached to the bottom of the stove. Record this number in the

Maintenance Record section of this manual for future reference.

2

Jøtul GF 200 Lillehammer

Direct Vent Gas Heater

Manufactured and Distributed by:

Jøtul A.S.A.

Fredrikstad, Norway

Jøtul North America

Portland, Maine

Test Standards

This appliance complies

Warnock Hersey

 

 

 

 

 

 

 

with National Safety

C

 

 

 

 

 

US

standards and is tested

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and listed by Intertek

 

 

 

 

 

 

 

Testing Services of

Middleton, Wisconsin to ANSI Z21.88-1998(NFPA 54) and CSA2.33-M98for Canada.

DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION WILL VOID THE WARRANTY, CERTIFICATION AND LISTING OF THIS APPLIANCE.

Suggested Tools for

Installation and Service

External regulator (for Propane only)

Piping which complies with local code

Manual shutoff valve - T-Handle in MA

Sediment trap - if required by code

Tee joint

Pipe wrench

Pipe sealant

10mm open end wrench

1/2”, 7/16” open end wrench

Phillips head screwdriver

Flat head screwdriver

1/4” nut driver

Gloves

Safety glasses

Torx T20 screwdriver

Leak test solution

Reciprocating Saw

Power Drill

Table of Contents

 

 

Specifications ..................................................

 

3

General Information ......................................

 

5

Safety Information .........................................

 

6

Hearth Protection Requirements ................

6

Clearance Requirements ...............................

 

7

Mantel and Trim Clearances ...................

 

7

Venting Requirements ...................................

 

8

Draft Restrictors ........................................

 

8

Vertical Vent Systems ...............................

 

9

Co-linearHearthmount Systems ........

10

Vent Height Requirements...................

 

11

Horizontal Vent Options .......................

 

12

Wall Shield Installation .........................

 

13

Vent Termination Clearances ...............

 

14

Mobile Home Installation ..........................

 

15

Fuel Conversion ............................................

 

16

Gas Connection ............................................

 

17

Gas Pressure .................................................

 

18

High Altitude Adjustment .........................

 

19

Air Shutter Adjustment ..............................

 

20

Log Set Installation ......................................

 

20

Thermostat / Remote Control ...................

 

21

Checking the System ..................................

 

21

Operation ......................................................

 

22

Maintenance ................................................

 

23

Maintenance Record ...................................

 

24

Parts Illustration...........................................

 

25

Replacement Parts List ...............................

 

26

Lighting Instructions ....................

Back Cover

THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER PLUMBER OR GASFITTER WHEN INSTALLED IN THE COMMONWEALTH OF MASSACHUSETTS.

3

24”

610 mm

22 3/4”

560 mm

18 1/2”

16 1/2”

420

470 mm

mm

 

Rear Exit

Centerline

18”

460 mm

13” 330 mm

Figure 1. Dimensional Views - GF 200 DV

Lillehammer

Jøtul GF 200 DV Lillehammer

Specifications

Input Rates

Natural Gas

18,000 BTU/hr. maximum input

13,500 BTU/hr. minimum input

Propane

18,000 BTU/hr. maximum input

13,500 BTU/hr. minimum input

Inlet Pressure:

MIN

MAX

Natural Gas:

5.0 WC (1.24 kPa)

7.0 WC (1.74 kPa)

Propane:

11.0 WC (2.73 kPa)

13.5 WC (3.36 kPa)

Manifold Pressure:

MIN

MAX

Natural Gas:

2.2 WC (.54 kPa)

3.5 WC (.87 kPa)

Propane:

6.5 WC (1.61 kPa)

10.0 WC (2.49 kPa)

Efficiency: 82%

Steady State (A.F.U.E.): 73%

Piezo Ignitor / Standing Pilot

The Jøtul GF 200 DV Lillihammer is a Direct Vent wall furnace designed as a sealed combustion, air circulating gas appliance for residential applications. This appliance is approved for installation using 6 5/ 8" X 4" vent pipe from the following manufacturers:

Simpson Dura-VentGS Security Vent, Ltd. Amerivent Inc.

The Jøtul Lillehammer gas stove is designed to burn NATURAL GAS or PROPANE only. It is shipped from the factory equipped to burn Natural Gas. If use with Propane is desired, the stove must first be converted for use with that gas. Use the LP Fuel Conversion Kit included with this stove See page 15.

GF 200 DV Lillehammer Options

Fuel Conversion Kit - NG..............................

155349

Fuel Conversion Kit - LP ...............................

155350

• High Altitude Conversion Kit - NG ...........

154371

• High Altitude Conversion Kit - LP .............

154373

Wall Thermostat ............................................

750003

Remote Control ..............................................

129706

• Mobile Home Floor Bracket Kit .................

154342

4

General Information

THIS HEATER MUST BE INSTALLED AND MAIN-

TAINED BY A QUALIFIED SERVICE AGENCY.

THIS APPLIANCE MUST NOT BE CONNECTED TO A

CHIMNEY OR FLUE SERVING ANY OTHER APPLIANCE.

The installation and repair of this appliance must be done by a qualified service person. Failure to properly install and maintain this heater could result in an unsafe or hazardous installation, which may result in a fire, explosion, property damage, personal injury or loss of life.

This appliance should be inspected before use and at least annually. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.

The installation must conform to local codes. Your local Jøtul dealer can assist you in determining what is required in your area for a safe and legal installation. Some areas require a permit to install a gas burning appliance. Always consult your local building inspector, or authority having jurisdiction, to determine what regulations apply in your area.

REMEMBER: Your local officials have final authority in determining if a proposed installation is acceptable. Any requirement that is requested by the local authority having jurisdiction, that is not specifically addressed in THIS manual, defaults to local code. In the absence of local codes, the installation requirements must comply with the current National codes. In the U.S., these requirements are established in the National Fuel Code, ANSI Z223.1.(NFPA 54). In Canada, the codes have been established in CAN/CGA B149 Fuel Installation Code.

Installer l’appareil selon les codes ou reglements locaux, ou, en l’absence de tels reglements, selon les Codes d’installation CAN/CGA-B149.

DO NOT OPERATE THIS STOVE IF ANY PART HAS

BEEN UNDER WATER. Call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which may have been under water.

Ne pas se servir de cet appareil s’il a ete’ plonge dans l’eau, completement ou en partie. Appeler un technicien qualifie pour inspecter l’appareil et remplacer toute partie du syste’me de controle et toute commande qui ont ete plonges dans l’eau.

Glass Panel

DO NOT OPERATE THE LILLEHAMMER GAS STOVE WITH THE GLASS FRONT REMOVED, CRACKED OR BROKEN.

REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON. ONLY REMOVE GLASS FOR ROUTINE SERVICE. ALWAYS HANDLE GLASS CAREFULLY.

SEE THE MAINTENANCE CHAPTER FOR INSTRUCTIONS ON REPLACING THE GLASS PANEL.

5

Safety Information

The Jøtul GF 200 Lillehammer gas stove during normal operation, will reach high surface temperatures. Read and follow the safety guidelines below.

Due to the high operating temperatures, this appliance should be located out of traffic and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

Young children should be supervised while they are in the same room as the Lillehammer gas stove.

Clothing or other flammable materials should not be placed ON or NEAR the Lillehammer gas stove. Surveiller les enfants. Garder les vetements, les meubles, l’essence ou autres liquides a vapeur inflammables loin de l’appareil.

NEVER store or use gasoline or any other flammable vapors or liquids in the vicinity of the Lillehammer gas stove.

Never burn any other materials in your

Lillehammer gas stove, it is strictly designed for use with natural gas or propane fuel ONLY.

Any safety screen, glass or guard removed for servicing the appliance must be replaced prior to operating the appliance.

Locating the Stove

In selecting the location, the aesthetic and functional use of the appliance are primary concerns.

However, proper venting systems and access to the fuel supply are also important issues. Due to the high surface temperatures of the Lillehammer, one must also consider the proximity of traffic ways, furniture, draperies, etc.

This appliance may be located on or near conventional construction materials. HOWEVER, always maintain the proper clearances to combustibles, as this provides adequate ventilation air around the appliance.

The following clearances and hearth requirements are the minimum requirements when installing the Lillehammer gas stove near or on combustible surfaces. Always provide adequate access around the appliance for servicing and proper operation.

A combustible surface is anything that can burn (i.e. sheet rock, wall paper, wood, fabrics etc.). These surfaces are not limited to those that are visible and also include materials that are behind non-combus-tibles.

If you are not sure of the combustible nature of a material, consult your local fire officials. Remember, “Fire Resistant” materials are considered combustible: they are difficult to ignite, but will burn. Also, “firerated” sheet rock is considered combustible.

Hearth Requirements

The Jøtul GF 200 Lillehammer gas stove CANNOT be installed directly on carpeting, vinyl flooring, Pergo®, or linoleum. If it is desired to install this appliance on any combustible material OTHER THAN WOOD, a floor pad must be installed that is either metal, wood or a listed hearth pad. This floor protection must extend the full width and depth of the appliance. It is not necessary to remove the carpeting, vinyl or linoleum from underneath the floor protection.

Minimum

Min.

Depth

Hearth

16 1/2”

Protection

420 mm

 

 

 

 

 

Min.

Width

22 3/4”

580 mm

Figure 2. Lillehammer Hearth Protection

6

Clearance to Combustibles

Minimum Stove Clearance

Rear

0”

(0mm)

Ceiling

17”

(432mm)

Corner

2”

(51mm)

Right Side

2”

(51mm)

Left Side

*10”

(255mm)

* Necessary for complete access to pull out required Lighting Instructions Plate.

Minimum Vent Pipe Clearance

Horizontal runs:

Off the top of the pipe -

2” (26mm)

Off the sides and bottom -

1” (26mm)

Vertical runs:

 

 

All sides

-

1” (26mm)

See Figures 4 and 5.

Mantel and Trim Clearances

24”or greater depth

 

or ceiling

 

 

12” or less

17”

 

6” or

 

less

432 mm

 

 

 

10”

 

2”

255 mm

 

6”

51 mm

 

 

153 mm

1” deep

 

 

trim

 

 

must be

 

 

2” off

 

 

the top of

 

 

the

 

 

stove.

Figure 3. Mantel / Trim Clearances

Parallel Installation

Rear Wall Clearance: 0” (ZERO mm)

Max.

Alcove

Depth

24”

610

mm

Left Side*

 

 

Right

 

 

2”

 

 

 

 

 

 

10”

 

 

 

 

 

 

 

 

 

25

 

 

 

 

 

 

230 mm

 

 

Side

 

 

 

 

 

 

mm

 

 

 

 

 

 

 

*Allow 10” on left side of the appliance for complete access to the lighting instructions and control valve.

Figure 4. Clearances with stove parallel to the walls

Alcove Installation

Maximum Depth:

24”

(610mm)

Minimum Width:

35”

(890mm)

Minimum Ceiling Height:

42”

(1067mm)

Corner Installation

2”

51mm

2”

51mm

Figure 5. Clearance to rear corners.

7

Venting Requirements

There are three types of venting configurations approved for use with the Lillehammer gas stove:

Hearthmount Co-Linear(Vertical Termination)

Vertical Venting (Vert ical Termination)

Horizontal Termination (Horizontal Termination)

The Lillehammer is approved for use with the vent systems listed below. Use parts of one manufacturer only - DO NOT MIX VENT COMPONENTS FROM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM.

Simpson Dura-VentGS

Amerivent Corporation

Security Vent Ltd.

Installation of any components not manufactured or approved by Jøtul or failure to meet all clearance requirements will void all warranties and could result in property damage, bodily injury, or serious fire.

The approved vent configurations described in this manual are derived from extensive testing under controlled laboratory conditions. Gas appliance performance can be negatively affected by variables present in the installation environment, i.e: atmospheric pressure, strong prevailing winds, adjacent structures and trees, snow accumulation, etc. These conditions should be taken into consideration by the installer and stove owner when planning the vent system design.

IMPORTANT

JOINT SEALING REQUIREMENT:

APPLY A 1/8” BEAD OF HIGHTEMPERATURE (750°F) SEALANT TO THE MALE SECTION OF

THE INNER VENT PIPE. SEE

SEALANT

FIG. 9. THE CEMENT

 

SHOULD FORM A SEAL

 

BETWEEN THE INNER

 

AND OUTER PIPES.

 

NEVER MODIFY ANY VENTING COMPONENT, OR USE

ANY DAMAGED VENTING PRODUCT.

THE GAS APPLIANCE AND VENT SYSTEM MUST BE VENTED DIRECTLY TO THE OUTSIDE OF THE BUILDING AND NEVER ATTACHED TO A CHIMNEY SERVING A SOLID FUEL OR GAS BURNING APPLIANCE. EACH DIRECT VENT GAS APPLIANCE MUST

HAVE ITS OWN SEPARATE VENT SYSTEM. COMMON VENT SYSTEMS ARE PROHIBITED.

IF VENTING SYSTEM IS DISASSEMBLED FOR ANY REASON, REINSTALL PER THE INSTRUCTIONS

Vent Restriction

The GF 200 DV Lillehammer includes two draft restrictor plates found in the parts bag. These must be installed togethe within the stove in the following vent configurations:

1)ANY vertically vented installation

2)ANY horizontal vent utilizing a Snorkel Termination.

Additional restriction may be necessary, depending on the vent height.

The plates are used to compensate for draft characteristics that would otherwise interfere with proper burner performance such as low heat output, weak flame picture, or inefficient combustion. Both restrictors must be installed. See Figs. 6 and 7.

Install the Exhaust Restrictor Plate

1.Remove the Top Plate to access the Glass Panel.

2.Release the Glass Panel latches and lift the panel straight up off of the firebox.

2.Carefully remove the Log Set pieces from the firebox.

2.Use a 1/4” nut driver to remove the two lower sheet metal screws located inside the firebox below the exhaust outlet. Install the rectangular restrictor plate over the lower half of the outlet and secure it using the same screws.

Exhaust

Outlet

Exhaust

Rectangular Baffle

Exhaust

Restrictor Firebox

Plate

Lower Exhaust Screws

Figure 6. Install the Exhaust Restrictor Plate.

Install the Air Inlet Restrictor Plate

1.Using a 1/4” nut driver, remove the left hand sheet metal screw holding the Air Deflector to the rear wall of the firebox. See Fig. 7.

2.Slide the Air Inlet Restrictor down along the rear wall of the firebox behind the Air Deflector, so that the Restrictor plate completely covers the air intake inlet.

3.Secure both the Restrictor plate and the Deflector to the rear wall using the same screw.

8

Remove

Rear Wall

this

of Firebox

screw

 

only

Air

 

 

Deflector

Air Intake Restrictor Plate

Figure 7. Install the Air Inlet Restrictor Plate.

Vertical Venting Requirements

These requirements apply to any installation that includes a verrtical vent run.

The GF 200 DV Lillehammer can be vertically vented through a roof or ceiling following these guidelines:

Steep roofs, nearby trees, and predominantly windy conditions can contribute to poor draft or down-draftoccurances. Increasing the height of the vent may alleviate these conditions.

Use Simpson Dura-VentWall Straps (#988) to support an offset pipe run at three feet intervals to avoid excessive stress on the offsets.

Whenever possible use 45° elbows instead of 90° elbows as they are less restrictive to exhaust gas and intake air flow.

GAS VENT RULE: In no case shall any discharge opening on the cap be less than 2' (610mm) horizontally from the roof surface. See Figure 11.

A firestop is required at every floor. The opening should be framed to 10" X 10" inside dimension.

Simpson Dura-VentCeiling Firestop #943 is required.

Any venting that is exposed above the first floor, regardless of attic space or living space, must be enclosed. Always maintain the required 1" clearance from all sides of the vertical vent system.

Install the Exhaust Gas Restrictor in all Vertically Terminated vent systems. See the Adding Restriction section on page 8.

A vertical run in any horizontally-terminatedsystem must rise a minimum of 1 ft. See Fig.12-5.

VERTICAL VENTING, OR ANY HORIZONTAL VENTING WITH VERTICAL RISE, MUST TERMINATE (END) WITHIN THE SHADED AREA.

RESTRICTOR REQUIRED ON ALL VERTICAL

VENTING.

ALWAYS MAINTAIN THE PROPER CLEAR-

ANCES TO COMBUSTIBLES.

35 Ft.

(10.67 m)

30 Ft.

(9.14 m)

25 Ft.

(7.62 m)

RUN

 

VERTICAL

20 Ft.

(6.10 m)

15 Ft.

(4.57 m)

10 Ft.

 

 

(3.05 m)

 

 

5 Ft.

 

 

(1.52 m)

 

 

1 Ft.

 

 

(.30 m)

 

 

Minimum

5 Ft.

10 Ft.

(1.52 m)

(3.05 m)

Vertical

HORIZONTAL RUN

Rise =1 ft for a Horizontal Termination

.

Table 1. Vertical vent run Termination Window.

9

Co-linearHearthmount Installation

The Jøtul GF 200 DV Lillehammer may be vented through a masonry fireplace using Simpson DuraVent Chimney Liner Conversion Kit 923GK. When installed in the manner described below, this system can improve the performance of the appliance in cold climate situations, as well as simplify the vent installation.

These guidelines must be followed:

1.Prior to the installation, the chimney flue must be thoroughly cleaned and inspected by a qualified chimney service person.

2.In a masonry chimney, a fireclay liner or listed steel liner, must be present the entire length of the chimney.

3.No appliance can be installed into a chimney flue serving any other appliance of any kind.

4.The minimum length of the AIR INTAKE FLEX is 6 feetmeasured off of the back of the appliance and IT MUST EXTEND PAST THE DAMPER AREA OF THE FIREPLACE.

5.If the intake flex does not extend the full length of the chimney and connect to both the unit and the termination cap, A METAL BLOCK OFF PLATE MUST BE CONSTRUCTED AND INSTALLED ABOVE THE UNIT PRIOR TO THE END OF THE INTAKE FLEX AND MUST COMPLETELY SEAL THE CHIMNEY FLUE FROM THE ROOM.

Consult with the local code authority having jurisdiction before proceeding with this type of installation.

Refer to the vent manufacturer’s instructions for specific installation requirements.

WARNING: FAILURE TO POSITION THE PARTS AND STOVE IN ACCORDANCE WITH THESE DIAGRAMS OR

FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED

FOR USE WITH THIS APPLIANCE MAY RESULT IN

PROPERTY DAMAGE OR PERSONAL INJURY. BE SURE TO

MAINTAIN THE PROPER CLEARANCES TO COMBUSTIBLES AS DEFINED IN THIS MANUAL AND

INM THE INSTRUCTIONS PROVIDED WITH EACH VENT

COMPONENT.

IMPORTANT NOTICE

THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Z21.88-1999-CSA2.33-M99TEST METHODS AND RESULTING ITS/WHI PRODUCT CERTIFICATION. THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION

 

Exhaust Gases

#991

 

High

 

 

 

 

Wind Cap

 

#923GK

 

Maximum Co-

Top Kit

Intake Air

Linear Height

 

 

- 35 FT

 

 

Minimum Co-

Linear Height

-10FT

Air Intake flex pipe must extend a minimum of 6 ft. and through the damper area.

Dual 3”

Flex Liners

Chimney must be sealed off from the room by a steel plate at the damper area.

#923GCL CoLinear Appliance Adaptor

Figure 8. Co-LinearVent System installed in a masonry fireplace.

21 1/2” (546mm)

18” (457 mm)

Figure 9. Co-LinearAdaptor dimensions with Plinth legs.

10

Masonry or Prefabricated Chimney Conversion

The GF200 DV Lillehammer is approved for use with Simpson Dura-ventChimney Kit #934 in a masonry chimney or a prefabricated solid fuel listed chimney. These installation requirements must be followed:

1.In masonry chimney, a fireclay liner or listed steel liner, must be present the entire length of the chimney.

2.The liner must have an inside dimension of 6” round or greater. (USE KIT #934)

3.Prefabricated chimneys must be UL 103 or ULC S- 629 listed and have a minimum INSIDE diameter of 6 inches, (150 mm). Prefabricated chimneys must be listed for the specific Simpson Dura-VentChimney Conversion Kit. (USE KIT #931, #932, or #933)

4.The Exhaust Restrictor plate, shipped with the stove, must be installed according to the instructions on page 8.

Exhaust Gas

#991 Vertical

 

Termination Cap

Cap Adaptor-

 

included in

Intake Air

#934 Kit

 

4” Flex Pipe not included in kit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Use Standard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Support/Wall

 

 

 

 

 

 

 

 

Simpson

 

 

 

 

 

 

 

 

Dura-VentGS

Thimble Cover -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pipe from

included

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

stove to

in#934 Kit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

thimble

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT NOTICE

THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Z21.88-1999-CSA2.33-M99TEST METHODS AND RESULTING ITS/WHI PRODUCT CERTIFICATION. THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD.

WARNING:

FAILURE TO POSITION THE PARTS AND STOVE IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. BE SURE TO MAINTAIN THE PROPER CLEARANCES TO COMBUSTIBLES AS DEFINED IN THIS MANUAL AND IN THE INSTRUCTIONS PROVIDED WITH EACH SIMPSON DURA-VENTCOMPONENT.

Figure 10. Vent System through a masonry chimney using the Simpson Dura-VentChimney Conversion Kit #934. May also be used in listed prefabricated chimneys. Drawing is for illustrative purposes only -DO

NOT VENT TWO APPLIANCES INTO A SINGLE CHIMNEY.

Horizontal Overhang

2 ft. min.

Termination

Cap

 

 

 

2 ft.

 

Wall

 

 

 

 

 

 

 

 

 

min.

 

 

 

cal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Verti

Lowest

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Discharge

 

 

 

 

 

 

 

 

2 ft. min.

12 is

2 ft. = minimum height from roof to lowest discharge opening

ROOF SLOPE

Minimum

Height above Roof

Flat to 6/12

1’ 0”

0.3 M

Over 7/12 to 9/12

2’ 0”

0.6 M

Over 10/12 to 12/12

4’ 0”

1.2 M

Over 13/12 to 16/12

6’ 0”

1.8 M

Over 17/12 to 21/12

8’ 0”

2.4 M

Figure 11. Gas Vent Height Rule: Vertical vent termination height above roof.

11

Horizontal Venting (Horizontal Termination)

The maximum horizontal run made directly off the rear of the stove into a standard horizontal cap (#984 or #985) must be no more than a 9” section of Simpson Dura-vent(#907B). See Figure12-1.

The maximum horizontal run made directly off the rear of the stove into a 14” snorkel cap (#982) must be no more than a 24” section of Simpson Dura-vent(#904). SeeFigure12-3.

The horizontal termination cap must maintain a 3" clearance (80 mm) to any overhead combustible projections 2 1/2" (60 mm) or less. Maintain 12" (300 mm) clearance from projections exceeding 2 1/2". See Figure 13.

Any horizontal run of vent must be level or have a 1/4" (5 mm) rise for every foot (300 mm) of run toward the termination cap. DO NOT ALLOW THE VENT TO RUN DOWNWARD, AS THIS CAN CAUSE HIGH TEMPERATURES AND THE POSSIBILITY OF A FIRE.

A 1” (26 mm) clearance must be maintained around all co-axialvent pipe.

For buildings with vinyl siding, a Vinyl Siding Standoff should be installed between the vent cap and the exterior wall (Simpson Dura-Vent#950). The Standoff prevents exposure of the vinyl siding to excessive heat that can damage the siding material.

A 10" X 10" (250 mm x 250 mm) square hole is required to maintain proper vent clearances through a combustible wall. Simpson Dura-VentWall Thimble #942 installed according to the manufacturer’s instructions meets clearance requirements.

DO NOT FILL AIR SPACE WITH ANY TYPE OF

INSULATION.

Do not recess the termination cap into the exterior wall or siding.

OPTION # 1

 

 

 

 

10” Max.

 

 

 

250 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Simpson Dura-Vent

Horizontal Termination

Cap #984 or #985

9” (230 mm) Max. Horizontal

Simpson Dura-Vent#907B No Draft Restriction Required

Figure 12-1.Maximum horizontal run to rear termination.

OPTION # 2

 

 

 

 

 

5” Max.

 

 

 

 

 

 

 

 

 

 

130 mm

 

 

 

 

 

 

 

 

 

 

 

Simpson Dura-Vent

Horizontal Termination

Cap #984 or #985

6” (150 mm) Min. Horizontal

Simpson Dura-Vent#908B No Draft Restriction Required

Figure 12-2.Minimum horizontal run to rear termination.

OPTION # 3

Simpson Dura-Vent

 

14” Snorkel

 

Termination #982

24” (610 mm) Max. Horizontal Run into 14” Snorkel,

Simpson Dura-Vent#904

Both Draft Restrictors Required

Figure 12-3.Maximum horizontal run to a snorkel termination.

IMPORTANT:

FOLLOW THE INSTALLATION INSTRUCTIONS PROVIDED WITH EACH SIMPSON DURA-VENTCOMPONENT.

12

OPTION # 4

Simpson Dura-Vent45

Degree Elbow #945

Simpson Dura-Vent

14” Snorkel #982

12” (300 mm) and 6” (150 mm) Max. Horizontal Run

into a 14” Snorkel

Both Draft Restrictors Required

Figure 12-4.Maximum horizontal run with single elbow to a snorkel termination.

OPTION # 5

 

Simpson Dura-

Two Simpson

Vent Horizontal

Square

Dura-Vent90

Termination

Degree Elbows

#984

#990B

 

 

Simpson Dura-VentWall

 

Thimble Cover #940

OPTION # 5

 

Simpson Dura-Vent

 

Horizontal Termination

 

 

 

6” (150 mm)

Cap #984 or #985

 

 

 

Simpson Dura-Vent

 

#908B

 

 

 

18” Max.

 

 

460 mm

 

 

Two 90 Degree

 

 

Elbows

Figure 12-5.Horizontal vent with two elbows.

12 ”

21/2

64mm

305

3”

mm

76mm

 

 

 

 

Figure 12-5a.Horizontal vent with two elbows.

Figure 13. Termination clearances to exterior overhangs.

Wall Shield Installation

When horizontally venting directly off the rear of the stove, install the decorative Wall Shield #129349, (included in the stove), to cover the top of the venting hole in the wall. See Figure 14.

1.Remove the top four 1/4” hex head screw from the rear shroud of the stove.

2.Align the holes in the wall shield with the holes in the rear shroud.

3.Secure the wall shield to the stove with the four 1/4” hex head screws.

Wall Shield

Rear

Shroud

Figure 14. Install the Wall Shield.

13

Vent Termination Requirements

Figure 15. Vent Terminal Clearances - National Fuel Gas Code

A = Clearance above grade, veranda, porch , deck, or balcony :*12 inches (30 cm) minimum.

B = Clearance to window or door that may be opened:

9 inches (23 cm) minimum. We recommend 12 inches to help prevent condensation.

C = Clearance to permanently closed window:mimimum 12 inches (30 cm) recommended to prevent condensation on the window.

D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (60 cm) from the centerline of the terminal:18 inches

(46 cm) minimum.

E = Clearance to unventilated soffit:12 inches (46 cm) minimum.

F = Clearance to outside corner:9 inches (23 cm) min. Jøtul N.A. strongly recommends 12 inches (30 cm), particularlywhere windy conditions are prevalent.

G = Clearance to inside corner:6 inches (16 cm) min. Jøtul N.A. strongly recommends 12 inches (30 cm), particularlywhere windy conditions are prevalent.

H = *Not to be installed above a meter/regulator assemblywithin 3 feet (90 cm) horizontally from thecenter-lineof the regulator.

I = Clearance to service regulator vent outlet:6 feet (1.8 m) minimum.

J = Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance:*12 inches (30 cm) minimum.

K = Clearance to a mechanical air supply inlet:*6 feet

(1.8 m) minimum.

L = ** Clearance above paved sidewalk or a paved driveway located on public property:*7 feet (2.1 m) min.

M = Clearance under veranda, porch, deck, or balcony:*12 inches (30 cm) minimum. 1

*As specified in CGA B149 Installation Codes. Note: Local Codes and Regulations may require different clearances.

**A vent shall not terminate directly above a sidewalk or driveway which is located between two single family dwellings and serves both dwellings.*

1 Only permitted if veranda, porch, deck, or balcony, is fully open on a minimum of two sides beneath the floor.*

14

Mobile Home Installation

The Jøtul GF 200 DV Lillehamme can be installed for use in a mobile home in the U.S. and Canada provided:

1.The stove is secured to the floor of the mobile home. Use Jøtul Floor Mounting Kit #154342.

2.The stove is installed in accordance with Title 24 CFR, Part 3280Manufactured Home Construction and Safety Standard, in the U.S. Comply with CSA Z240.4, Gas Equipped Recreational Vehicles and Mobile Housing, in Canada.

3.Always contact your local building code officials about installation restrictions and specific requirements in your area.

THIS APPLIANCE MAY BE INSTALLED AS AN OEM INSTALLATION IN A MANUFACTURED (MOBILE) HOME AND MUST BE INSTALLED IN ACCORDANCE WITH THE MAUFACTURER’S INSTRUCTIONS AND THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS THAT IS INDICATED ON THE STOVE’S RATING PLATE. A GAS CONVERSION KIT IS PROVIDED WITH THE LILLEHAMMER DIRECT VENT GAS STOVE.

THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET PERMANENTLY LOCATED, MANUFACTURED (MOBILE) HOME, WHERE NOT PROHIBITED BY LOCAL CODES.

CET APPAREIL PEUT ETRE INSTALLE DANS UN MAISON PREFABRIQUEE (MOBILE) DEJA INSTALLEE A DEMEURE SI LES REGLEMENTS LOCAUX LE PERMETTENT. CET APPAREIL DOIT ETRE UTILISE UNIQUEMENT AVEC LES TYPES DE GAS INDIQUES SUR LA PLAQUE SIGNALETIQUE. NE PAS L’UTILISER AVEC D’AUTRES GAS SAUF SI UN KITDE CONVERSION CERTIFIE EST INSTALLE.

Gas Conversion

The Jøtul GF 200 DV Lillehammer gas stove is shipped from the factory equipped to burn NATURAL GAS. Install the Fuel Conversion Kit, included with the stove, if Propane use is necessary. The kit contains all the necessary components needed for safe conversion and includes appropriate conversion notice labels.

WARNING:

THE CONVERSION KIT IS TO BE INSTALLED BY AN AUTHORIZED JØTUL SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTION AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE. THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILTY FOR THIS CONVERSION.

Tools Required:

1/4” Nut driver

7/16” and 1/2” open end wrench

Torx T-20or slotted screwdriver.

Fuel Conversion Kit Contents:

1 regulator tower labeled for Propane

3 regulator tower screws

1 burner orifice (#48 for NG, 3/64 for LPG)

1 pilot orifice (#51 for NG, #30 for LPG)

Label A - to be completed and applied to the back of the stove.

Label B - to be applied to the stove Rating Plate.

Small valve label - apply to the Control Valve body.

Conversion instructions are also included in the conversion kit.

Canadian Requirements

THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1AND .2 INSTALLATION CODE.

15

Gas Conversion Procedure

See Figure 29, page 25 for parts identification.

1.Turn off gas supply to the stove.

2.Remove the stove Top Plate (3).

3.Remove the Front Panel. Using a 10mm openend wrench, loosen the two bolts holding the Front Panel (1) to the side panels (2). (Note: You do not have to remove these bolts.) Pull the Front Panel away from the stove and lift off of Bottom Plate.

4.Release the Glass Retainer Clips (12) on top of the firebox and carefully lift the Glass Panel up and out.

5.Remove the Logs (14) using care to avoid chipping or other damage.

6.Lift out the Air Deflector (17). Remove the Air Divider (16) by lifting right side and slowly rotating forward.

7.Remove Burner Tube (15): Using a ¼” nut driver, remove the two screws securing the Burner Tube to the stove bottom. Lift out the Burner Tube.

WHEN RE-INSTALLINGTHE BURNER TUBE, BE SURE THAT THE TUBE IS PULLED FORWARD IN THE MOUNTING HOLES. Secure with the two 1/ 4” screws.

8.Remove the Burner Orifice Holder Shield (18) around the orifice. Using a 1/4” nut driver remove the screw attaching the shield to the rear wall of the firebox. Slide the shield left and remove.

9.Change the Main Burner Orifice (38). Use a ½” open end wrench to remove the burner orifice and replace with the appropriate orifice supplied in the kit.

#48 for Natural Gas 3/64” for Propane

10.Adjust the Air Shutter on the Burner Tube (15) to allow for the proper mixing of air and gas. See fig. 16. The correct settings:

Open 1/8” for Natural Gas Open 3/4” for Propane

11. Change the Pilot Orifice. From within the firebox, pull the Spring Clip back to release the Pilot Hood from the Pilot Base. Use the 4m mm hex key to remove the original Pilot Orifice from the base, (counterclockwise). See fig. 17.

Install the appropriate pilot orifice: #51 for Natural Gas

#30 for Propane.

Be certain the orifice is securely tightened. If the orifice is loose, gas flow will not be properly regulated.

Replace the Pilot Hood onto the base by reengaging the spring clip around its collar.

12. Replace the variable Regulator. Using a Torx T-20 screwdriver, remove the three mounting screws

Open 1/8” for Natural Gas

 

 

Open 3/4” for Propane

Air Shutter

Burner Orifice

 

 

 

Burner Tube

Figure 16. Air Shutter adjustment and Burner Orifice.

Pilot Hood

Pilot Orifice

Spring

Clip

Pilot Base

Figure 17. Pilot assembly and orifice.

16

from the front of the valve Regulator. See fig. 18.

13.Remove the regulator tower and the gasket.

14.Install the new variable regulator parts, confiming that the gasket is properly positioned. Replace the regulator cover and tighten the three screws securely.

15.Apply the identification labels to locations as follows:

Label A - apply to back of stove.

Label B - apply to stove’s rating plate.

Small Conversion Label - apply to valve.

16.Reassemble the stove. Connect supply gas to the system and check for leaks using a soapy water solution.

WHEN RE-INSTALLINGTHE BURNER TUBE, BE SURE THAT THE TUBE IS PULLED FORWARD IN THE MOUNTING HOLES AND SECURED WITH THE TWO 1/ 4” SCREWS.

Mounting

 

Regulator Tower

 

Screws

 

 

Gasket

Regulator

Conversion

Label

Figure 18. Regulator Assembly.

Connect the Gas Supply

The gas supply line connection is made to the valve just inside the left rear leg. The gas supply line should be 3/8" npt with a 1/2" diameter supply, or the appropriate size to provide sufficient gas pressure to the valve regardless of the input setting.

The use of Flexible Gas Appliance Connectors is acceptable in many areas in the U.S. However, Canadian methods vary depending on local code.

ALL INSTALLATIONS MUST COMPLY WITH LOCAL CODE OR IN THE ABSENCE OF LOCAL CODE, MUST COMPLY WITH THE MOST RECENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA 54 OR CAN-B149.

All codes require a gas shut-offvalve (gas cock) and union, to be installed in the supply line, and in the same room as the appliance. This allows for the disconnection of the stove for servicing and maintenance. See Figure 19.

T-HANDLEGAS COCKS ARE REQUIRED IN MASSACHUSETTS IN COMPLIANCE WITH CODE 248CMR.

Secure all joints tightly using appropriate tools and sealing compounds. For propane units be sure to use compounds that are propane resistant.Turn on gas supply and test for gas leaks using a soapy water solution.

NEVER USE AN OPEN FLAME TO

CHECK FOR GAS LEAKS.

ALWAYS REFER TO THE LIGHTING

INSTRUCTIONS ON THE BACK COVER

OF THIS MANUAL WHEN LIGHTING Figure 19. Supply LineShut-offValve Configurations.

YOUR LILLEHAMMER.

17

Leak Test:

Mix a 50-50solution of water and dish soap.

Light appliancesee lighting instructions on page

21 of this manual or on the stove’s rating plate.

Brush or spray all joints and connections with the soapy water solution.

If bubbles appear at any connection or seam or a gas odor is detected immediately turn gas control knob to the OFF position.

Tighten or reconnect the leaking joint and retest for any gas leaks.

Gas Pressure

Correct gas pressure is essential for efficient and safe operation of this appliance. It is important that the correct pressure is established at the time of the installation. Proper gas pressure provides a consistent flow of gas to the appliance and is instrumental in checking for gas leaks.

The gas control valve on the stove is equipped with pressure test points for gauge connections. It is possible then to test SUPPLY/INLET pressure and manifold pressure at the appliance.

Testing the available gas pressure should be done by attaching a manometer to the appropriate test point on the valve. The gauge connections are located on the front of the valve under the On/Off/ Pilotknob. Gauge connections are identified by:

E - forInlet or supply pressure (the amount of gas coming to the valve.)

A - forManifold pressure (the amount of gas that is coming out of the valve to the burner.) See fig. 20.

ALWAYS TEST PRESSURES WITH REGULATOR CONTROL KNOB SET ON HIGH.

Required Inlet Gas Pressures (in. W.C.)

 

MIN.

MAX.

 

 

 

NATURAL GAS

5.0

7.0

PROPANE

11.0

13.5

 

 

 

The appliance and its main gas valve must be disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply line by closing its individual manual gas shutoff valve (gas cock) during any pressure testing of the gas supply piping system that is equal to or exceeds pressures of 1/2 psig (3.5kPa).

Required Manifold Pressure (in. W.C.)

 

MIN.

MAX.

 

 

 

NATURAL GAS

2.2

3.5

 

 

 

PROPANE

5.5

10.0

 

 

 

E A

Figure 20. Supply and Manifold pressure test points.

18

High Altitude Adjustment

When installing the Lillehammer in high altitude (above 2500 ft.) locations, it becomes necessary to compensate for the thinner air (less volume of oxygen per cubic foot). High altitudes affect the atmospheric pressure and heat value of gaseous fuels. The lower oxygen content in the air and the lower gas viscosity require the use of a different orifice to achieve efficient, clean combustion at the burner tube.

U.S. Requirements

THE DERATING KIT MUST BE INSTALLED BY AN AUTHORIZED SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. THE INFORMATION STICKER

MUST BE FILLED OUT BY THE INSTALLER AND ADHERED TO THE APPLIANCE AT THE TIME OF THE CONVERSION. THE QUALIFIED SERVICE AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS DERATING.

Canadian Requirements

This unit has been tested for installation at high altitudes in accordance with Canadian test standard CAN/CGA-2.17.

THE DERATING SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B-149.1AND .2 INSTALLATION CODE.

For installations from 610 - 1370 meters (20004500 ft.) the orifice size for natural gas is #49 and for propane gas #56. SEE THE HIGH ALTITUDE ORIFICE CHART

See the Rating Plate for additional information.

For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods. If the installer must convert the unit to adjust for varying altitudes, the information sticker must be filled out by the installer and adhered to the appliance at the time of the conversion.

Derating Procedure:

To derate this unit, install the appropriate orifice as shown in the High Altitude chart.

1.Remove the two ¼” hex head screw that holds the burner tube/log support to the bottom of the stove.

2.Remove the burner tube/log support to expose the main burner orifice.

3.Remove the air deflector shield around the main burner orifice.

4.Remove the orifice and replace with the appropriate one from the high altitude kit.

5.Be sure to attach the high altitude conversion sticker provided with the kit to the rating plate on the appliance.

GAS TYPE

ORIFICE

ELEVATION

PART

SIZE

NUMBER

 

 

 

 

 

 

NATURAL

#48

0-2000'

129407

GAS

 

(0-610m)

 

 

 

 

 

 

NATURAL

#49

2001-4500'

129411

GAS

(611-1370m)

 

 

 

 

 

 

PROPANE

3/64

0-2000'

129409

GAS

(0-610m)

 

 

 

 

 

 

PROPANE

#56

2000-4500'

154373

GAS

(611-1370m)

 

 

 

 

 

 

Table 3. High Altitude Orifice Chart.

A self-adhesiveConversion Label ( Fig. 21) is included with the High Altitude Kit. Apply this label to the control valve after it has been converted for high altitude.

THIS STOVE HAS BEEN CONVERTED FOR USE AT AN ALTITUDE OF ____________________

Orifice Size _______ Manifold Press: ______

Input BTU/Hr. _____ Fuel Type __________

Date of Conversion ____________________

Figure 21. High Altitude Conversion Label.

19

Air Shutter Adjustment / Flame Picture

The Lillehammer is shipped from the factory equipped to use NATURAL GAS. When converted for use with propane gas, the air shutter on the burner tube must be adjusted to achieve the proper gas to air mix.

Air Shutter Settings: See Figure 22.

1/8” open for Natural Gas3/4” open for Propane

The air shutter can also help achieve the desired flame appearance. Generally, flame appearance is a matter of preference, however most consumers enjoy the warm yellowish flame.

Too large a setting - the appliance will generate a flame that is blue and transparent, or an “anemic” flame.

Too small a setting - the appliance will generate very long yellow flames resulting in soot. Sooting produces black deposits on the logs, on the inside walls of the appliance, and potentially on the exterior termination cap.

Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening.

To adjust the air shutter, remove the burner tube and using a phillips head screwdriver loosen the screw at the air shutter and adjust accordingly. Be sure to retighten the screw that holds the air shutter setting. Reassemble the stove and close the door, allow stove to burn 30 minutes on the HIGH setting, observing the flame continuously. If the flame appears weak, slow, or sooty, repeat the process described above until the flame is as desired.

Recommended Air Shutter Settings: Natural Gas - 1/8” open

Propane - 3/4” open

WARNING:

AIR SHUTTER ADJUSTMENTS SHOULD

ONLY BE PERFORMED BY A

QUALIFIED PROFESSIONAL SERVICE

TECHNICIAN.

NOTE: Air shutter should never be LESS than 1/8” open.

Air Shutter

Burner Tube

Locking

Screw

Figure 22. Air shutter opening.

Install the Log Set

The Lillehammer is equipped with a one piece log set and is packaged in bubble wrap inside the firebox. The log set must be removed from the packaging and arranged in the unit prior to start up of the gas stove. Do not handle the log set with your bare hands. Always wear gloves to prevent skin irritation from the ceramic fibers.

To install the log set, remove the packaging and place the log set inside the firebox, centered from left to right and completely against the rear wall of the stove. See Figure 23.

A package of Glow Embers is included with the Log Set. These are to be placed across the burner tube on the screen. It is best to equally space these embers for optimum flame appearance. Note: All of the embers do not have to be used.

Use work gloves to handle the ceramic logs and and Glow Embers. These parts can irritate skin. If contact and irritation occurs, gently wash your hand with a mild soap and warm water.

Embers

Figure 23. Seat log set against rear wall.

20