Husqvarna CTH180 XP User Manual

02764

CTH180 XP

Owner's Manual

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

•Read, understand, and follow all instructions in the manual and on the machine before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

•Slow down before turning.

•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the machine while under the infl uence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the machine into a trailer or truck.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

•Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

•Use extra care with grass catchers or other attachments. These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause sliding.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running.

•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Adjust and service as required.

2

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Never carry passengers or children even with the blades off.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Never carry children.They may fall off and be seriously injured or interfere with safe machine operation.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Mow up and down slopes (15° Max), not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps.Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

•If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

3

PRODUCT SPECIFICATIONS

Gasoline Capacity	2.0 Gallons
and type:	Unleaded Regular
Oil Type (API-SF-SJ):	SAE 30 (above 32°F)
	SAE 5W-30 (below 32°F)
Oil Capacity:	W/ Filter:	3.8 Pints
	W/O Filter:	3.2 Pints
Spark Plug:	Champion RCJ8Y
(Gap: .030")
Ground Speed (MPH):	Forward: 0 – 5.5
	Reverse: 0 – 2.4
Tire Pressure:	Front: 14 PSI
	Rear: 10 PSI
Charging System:	16 AMPS @ 3600 RPM
Battery:	AMP/HR:	35
	MIN. CCA:	280
	CASE SIZE: U1R
Blade Bolt Torque:	27-35 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for and using your tractor.

•Follow the instructions under the "Maintenance" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimprovedforest-covered,brush-coveredorgrass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES .........................................................	2-3
PRODUCT SPECIFICATIONS .......................................	4
CUSTOMER RESPONSIBILITIES.................................	4
ASSEMBLY ...............................................................	6-10
OPERATION ...........................................................	11-17
MAINTENANCE SCHEDULE ......................................	18

MAINTENANCE ......................................................	18-21
SERVICE AND ADJUSTMENTS ............................	22-27
STORAGE ....................................................................	28
TROUBLESHOOTING ............................................	29-30
REPAIR PARTS - TRACTOR ..................................	32-48

4

UNASSEMBLED PARTS
Steering Wheel			Seat
			(1) Washer
			17/32 x 1-3/16 x 12 Gauge
	Steering
	Wheel		(1) Bolt
	Insert
Steering
Wheel
Adapter		(2) Hex Bolts 1/4-20 x 3/4		(2) Keps Nut 1/4-20
		Key	Slope Sheet
Steering Sleeve
Extension
		(2) Keys
Steering Sleeve			(1) Oil Drain Tube
			For Future Use

5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2)	7/16" wrenches	Utility knife
(1)	3/4" wrenches	Tire pressure gauge
(1)	3/4" socket w/drive ratchet	Pliers

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons from carton.

•Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

•Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

•Remove locknut and large fl at washer from steering shaft.

•Position front wheels of the tractor so they are pointing straight forward.

•Slide the steering sleeve over the steering shaft.

•Align tabs and press steering sleeve extension into bottom of steering wheel.

•Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

•Secure steering wheel to steering shaft with locknut and large fl at washer previously removed. Tighten securely.

•Snap steering wheel insert into center of steering wheel.

•Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

INSERT

1/2 HEX NUT

LARGE FLAT

WASHER

STEERING

WHEEL STEERING WHEEL ADAPTOR

TABS

STEERING

SHAFT

STEERING

SLEEVE

	143
2
0

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2)

CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

•If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in the Maintenance section of this manual for charging instructions).

•Remove battery cover.

•Remove terminal protective caps and discard.

•First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

•Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

6

			ASSEMBLY
•	Replace battery cover.
Open battery cover for:				SEAT
• Inspection for secure connections (to tighten hard-
	ware).
•	Inspection for corrosion.
•	Testing battery.
•	Jumping (if required).			SEAT PAN
•	Periodic charging .			SHOULDER BOLT
	BATTERY			2466
	COVER
			NEGATIVE	FLAT WASHER
			CABLE
	DISCARD		(BLACK)
	TERMINAL	KEPS
	PROTECTIVE
		NUT
	CAPS
	HEX BOLT			02464
				ADJUSTMENT KNOB

FIG. 3

POSITIVE CABLE			NOTE: You may now roll or drive your tractor off the skid.
(RED)	025	91
			Follow the appropriate instruction below to remove the
			tractor from the skid.

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

•Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

•Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

•Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

•Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

•Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

•Lower seat into operating position and sit on seat.

•Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment knob securely.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

•Press lift lever plunger and raise attachment lift lever to its highest position.

•Release parking brake by depressing clutch/brake pedal.

•Place freewheel control in "transmission disengaged position" (See “TO TRANSPORT” in the Operation section of this manual).

•Roll tractor forward off skid.

•Remove banding holding the deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

•Be sure all the above assembly steps have been completed.

•Check engine oil level and fill fuel tank with gasoline.

•Place freewheel control in "transmission engaged" position (see "TO TRANSPORT" in Operation section of this manual).

•Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

•Place motion control lever in neutral (N) position.

7

ASSEMBLY

•Press lift lever plunger and raise attachment lift lever to its highest position.

•Start the engine.After engine has started, move throttle control to idle position.

•Release parking brake.

•Slowly move the motion control lever forward and slowly drive tractor off skid.

•Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

•Turn ignition key to "STOP" position.

Continue with the instructions that follow.

TO INSTALL BAGGER COMPONENTS TO

TRACTOR (See Figs. 4A-4D)

•Remove discharge chute from rear of tractor. Unhook the two (2) straps and pull chute out and away from tractor.

•Remove the two (2) 3/8 nuts and fl at washers from the bolts at the tractor back plate.

DISCHARGE

CHUTE

3/8 NUT

FLATWASHER

0 2277

FIG. 4A

•Using the nuts and fl at washers removed from tractor back plate, install the bagger support tube to the back plate as shown. Tighten securely.

SUPPORT

TUBE

FLAT

WASHER

3/8 NUT

BOLT	02330

FIG. 4B

•Install the two upper support brackets through the back plate and to the chassis, using the 10 x 19 mm (3/8"x3/4") carriage bolts and locknuts supplied.Tighten securely.

•Assemble both support brackets to the outside of the baggger support tube using two each 3/8 x 63,5mm hex bolts13/32" I.D. fl at washers and 3/8 locknuts from parts bag. Tighten securely.

•Replace discharge chute into rear opening of tractor. Secure the chute with the two hook straps.

3/8 LOCK NUT

3/8 LOCK NUT

SUPPORT BRACKET

13/32 FLAT WASHER

3/8 HEX BOLT

3/8 CARRIAGE BOLT	02590

FIG. 4C

NOTE:The strap hook must go through the discharge chute only. Do not allow the hook to enter the slot in the tractor back plate.This will allow the discharge chute to float with the mower deck when moving on uneven terrain.

DISCHARGE

CHUTE

HOOK

02306

BACKPLATE

SLOT

FIG. 4D

TO ASSEMBLE BAGGER (See Figs. 5 & 6)

NOTE: For ease of assembly, you may wish to obtain the assistance of another person when putting the bagger together.

•Holes in front bagger tube are at an angle. Place front bagger tube against lower bagger tube and check for proper hole alignment before assembling bolts.

•Assemble front and lower bagger tubes using four (4) 1/4 x 50,8mm carriage bolts and lock nuts supplied. Tighten securely.

	FRONT BAGGER TUBE	LOWER
		BAGGER
		TUBE

1/4 X 2"
CARRIAGE	1/4 LOCK
BOLTS		0259
		2

NUT

FIG. 5

8

ASSEMBLY

•Slide front and lower bagger tube assembly into the bagger assemby.

•Assemble front and upper bagger tubes using four (4) 1/4 x 50,8mm carraige bolts and lock nuts supplied. Tighten securely.

•Slip all the vinyl bindings over the bagger tubes

•Slide the bagger dump handle through the hole in the bagger top, install the clevis pin and secure with retainer spring.

•Push cap over end of bagger dump handle.

NOTE: For future use, the clevis pin may be removed in order to use the handle to clear the chute in the event it has become clogged.

DUMP HANDLE TUBE

RETAINER
SPRING
1/4 X 2"
CARRIAGE	CLEVIS
BOLTS	PIN
	CAP
1/4 LOCK NUT	02593
FRONT BAGGER TUBE	VINYL
	BINDING

FIG. 6

BAGGER ADJUSTMENT (See Fig. 7)

For proper bag function and appearance, it may be necessary to adjust the bagger assembly.There should be 6mm (1/4")-9mm (3/8") gap between the bagger top and fender and the bagger top surface should be even with the top surface of the fender. To adjust bagger position:

HORIZONTAL ADJUSTMENT

•Slightly loosen the nuts securing the bagger RH and LH horizontal adjustment brackets.Loosen only enough so the brackets keep their position, but allow them to be moved.

•Move the brackets the amount forward or backward you wish the bag assembly to move. Retighten the nuts securely.

VERTICAL ADJUSTMENT

•Slightly loosen the nuts securing the vertical adjustment brackets. Loosen only enough so the brackets keep their position, but allow them to be moved.

•Move the brackets the amount up or down you wish the bag assembly to move. Retighten the nuts securely.

•Reinstall the bagger assembly and check the bagger to fender fi t. If necessary, repeat the procedure until proper fit is attained.

6MM (1/4") - 9MM (3/8")

TOP SURFACES

EVEN

HORIZONTAL

ADJUSTMENT

BRACKET

VERTICAL

ADJUSTMENT

BRACKET

02329

FIG. 7

TO ASSEMBLE AND INSTALL MULCHER

PLUG (See Fig. 8)

•Remove spring retainer and pin from handle.

•Insert plug into handle. Make sure that the letter "A" on both the plug and handle are on the same side and that they can both be seen from the top when laying on the ground.

•Secure with pin and retainer spring provided. For installation see "To Convert Mower" in Section 5 of this manual.

HANDLE

RETAINER

SPRING

PIN	A

A

PLUG

0221 4

FIG. 8

9

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

•Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See“TO LEVEL MOWER HOUSING”in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the fi gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

CHECKLIST

BEFOREYOU OPERATE AND ENJOYYOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROMTHIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

All tires are properly infl ated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

Engine oil is at proper level.

Fuel tank is fi lled with fresh, clean, regular unleaded gasoline.

Become familiar with all controls - their location and function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

It is important to purge the transmission before operating your tractor for the fi rst time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE	NEUTRAL		HIGH	LOW	CHOKE	FAST		SLOW	IGNITION
					P
ENGINE OFF	LIGHTS ON		ENGINE ON	ENGINE START PARKING BRAKE			PARKING BRAKE		PARKING BRAKE
							LOCKED		UNLOCKED
OVER TEMP	FUEL	OIL PRESSURE		BATTERY	REVERSE	FORWARD	MOWER HEIGHT		MOWER LIFT
LIGHT
								15	15
ATTACHMENT	ATTACHMENT			DANGER, KEEP HANDS		KEEP AREA CLEAR		SLOPE HAZARDS
CLUTCH ENGAGED CLUTCH DISENGAGED
				AND FEET AWAY		(SEE SAFETY RULES SECTION)

FREE WHEEL (Automatic Models only)

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

11

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

			LIGHT SWITCH
			POSITION
	IGNITION
	SWITCH	HOURMETER	ATTACHMENT
	AMMETER		CLUTCH SWITCH
			LIFT LEVER
			PLUNGER
	0
	60 60	ELAPSED TIME
	AMPS	0 0 0 0 0 0 0 0 0 0
		HOURS 1/10
	CLUTCH/BRAKE
	PEDAL		ATTACHMENT
			LIFT LEVER
	THROTTLE
	CONTROL
	CHOKE
	CONTROL
			PARKING
	HEIGHT		BRAKE
			MOTION
	ADJUSTMENT KNOB
			CONTROL
			LEVER
			02768
	FREEWHEEL
	CONTROL

FIG. 9

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on and off.

THROTTLE CONTROL - Used to control engine speed.

CHOKE CONTROL - Used when starting a cold engine.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

PARKING BRAKE - Locks clutch/brake pedal into the brake position.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

HOURMETER - Indicates hours of operation.

AMMETER - Indicates charging (+) or discharging (-) of battery.

12

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without fi rst setting the parking brake will shut off the engine.

•Depress clutch/brake pedal into full “BRAKE” position and hold.

•Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

	PARKING BRAKE			ATTACHMENT
	"ENGAGED"			CLUTCH LEVER
CHOKE	POSITION		"DISENGAGED"	"ENGAGED"
				POSITION
CONTROL			POSITION
THROTTLE
CONTROL
LEVER
"BRAKE"	02149		IGNITION MOTION
POSITION
			KEY	CONTROL
				LEVER
			PARKING BRAKE
			"DISENGAGED"
CLUTCH/BRAKE		HEIGHT	POSITION
PEDAL "DRIVE"		ADJUSTMENT
POSITION		KNOB

FIG. 10

STOPPING (See Fig. 10)

MOWER BLADES -

•To stop mower blades,move attachment clutch switch to “DISENGAGED” position.

GROUND DRIVE -

•To stop ground drive, depress clutch/brake pedal into full “BRAKE” position..

•Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

ENGINE -

•Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfi re”.

•Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

•Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN “OFF” WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely,as described above,before leaving the operator’s position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 10)

Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the battery charging rate.

•Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL (See Fig. 10)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

•To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See Fig. 10)

The direction and speed of movement is controlled by the motion control lever.

•Start tractor with motion control lever in neutral (N) position.

•Release parking brake.

•Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 10)

The cutting height is controlled by turning the height adjustment knob in desired direction.

•Turn knob clockwise () to raise cutting height.

•Turn knob counterclockwise () to lower cutting height.

The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

•The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the fi rst cut relatively high; the second to desired height.

13

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. X)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a fl at level surface.

•Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).

•With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

•Repeat for opposite side installing gauge wheel in same adjustment hole.

LOCKNUT

3/8 WASHER

SHOULDER BOLT

FIG. 11

TO OPERATE MOWER (See Fig. 12)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the enginerunningandtheattachmentclutchengagedwillshutoff theengine.Youmustremainfullyandcentrallypositionedinthe seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

•Select desired height of cut.

•Lower mower with attachment lift control.

•Start mower blades by engaging attachment clutch control.

•TO STOP MOWER BLADES - disengage attachment clutch control.

ATTACHMENT

LIFT LEVER

HIGH POSITION

LOW

POSITION

ATTACHMENT

CLUTCH LEVER "DISENGAGED" POSITION "ENGAGED"

POSITION

02710
FIG. 12	14

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped,or the deflector shield in place.

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

•Choose the slowest speed before starting up or down hills.

•Avoid stopping or changing speed on hills.

•If slowing is necessary, move throttle control lever to slower position.

•Ifstoppingisabsolutelynecessary,pushclutch/brakepedal quickly to brake position and engage parking brake.

•Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

•To restart movement, slowly release parking brake and clutch/brake pedal.

•Slowly move motion control lever to slowest setting.

•Make all turns slowly.

TO TRANSPORT (See Figs. 9 and 13)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located under the seat.

•Raise attachment lift to highest position with attachment lift control.

•Raise seat and pull freewheel control up and back into the slot and release so it is held in the disengaged position.

•Do not push or tow tractor at more than two (2) MPH.

•To reengage transmission, reverse above procedure.

Transmission Engaged

02219

Transmission Disengaged

FIG. 13

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifi cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Unthread and remove oil fi ll cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fi ll cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenace section of this manual).

•To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

•Fill fuel tank to bottom of fi ller neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 9)

When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission engaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may

not be needed.

15

NOTE: Before starting, read the warm and cold starting procedures below.

•Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

•When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

•The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

•When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

•Before driving the unit in cold weather, the transmission should be warmed up as follows:

•Be sure the tractor is on level ground.

•Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

•Allow one minute for transmission to warm up.This can be done during the engine warm up period.

•The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the fi rst time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

OPERATION

•Place tractor safely on level surface with engine off and parking brake set.

•Disengage transmission by placing freewheel control in freewheeling position (See “TOTRANSPORT”in this section of manual).

•Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

•Move motion control lever to full forward position and hold for fi ve (5) seconds. Move lever to full reverse position and hold for fi ve (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

•Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

•Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual).

•Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

•Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

•Your transmission is now purged and now ready for normal operation.

MOWING TIPS

•Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

•Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.

•When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until fi nished (See Fig. 14).

00272

FIG. 14

•If grass is extremely tall, it should be mowed twice to reduce load and possible fi re hazard from dried clippings. Make first cut relatively high; the second to the desired height.

•Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

•Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

•When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

•The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

•Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried the newly cut area will not be exposed to direct sunlight.

•For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig.15).For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

MAX 1/3

mulcher_

FIG. 15

•Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.

•Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

16