Husqvarna 2754 GLS User Manual

	Operator's	2008-01
	Manual	O0802014

Ride Mower

2754 GLS

96043004700

03002

Operator's Manual

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are recommended by and comply withspecificationsofthemanufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

•Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

•Slow down before turning.

•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

•Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

•Operate machine only in daylight or good artificial light.

•Do not operate the machine while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the machine into a trailer or truck.

•Always wear eye protection when operating machine.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

•Follow the manufacturer's recommendation for wheel weights or counterweights.

•Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

		WARNING		II. SLOPE OPERATION
		Battery posts, terminals and related accessories		Slopes are a major factor related to loss of control and
		containleadandleadcompounds,chemicalsknown		tip-over accidents, which can result in severe injury or
				death. Operation on all slopes requires extra caution. If
		to the State of California to cause cancer and birth
				you cannot back up the slope or if you feel uneasy on it,
		defects or other reproductive harm. Wash hands
				do not mow it.
		after handling.
				• Mow up and down slopes, not across.
	I. GENERAL OPERATION			• Watch for holes, ruts, bumps, rocks, or other hidden
					objects. Uneven terrain could overturn the machine.
	• Read, understand, and follow all instructions on the				Tall grass can hide obstacles.
		machine and in the manual before starting.		• Choose a low ground speed so that you will not have
	• Do not put hands or feet near rotating parts or under				to stop or shift while on the slope.
		the machine. Keep clear of the discharge opening at		• Do not mow on wet grass. Tires may lose traction.
		all times.			Always keep the machine in gear when going down
	• Only allow responsible adults, who are familiar with				slopes. Do not shift to neutral and coast downhill.
		the instructions, to operate the machine.		•	Avoid starting, stopping, or turning on a slope. If the
	•	Clear the area of objects such as rocks, toys, wire, etc.,			tires lose traction, disengage the blades and proceed
					slowly straight down the slope.
		which could be picked up and thrown by the blades.
				• Keep all movement on the slopes slow and gradual.
	• Be sure the area is clear of bystanders before operat-
					Do not make sudden changes in speed or direction,
		ing. Stop machine if anyone enters the area.
					which could cause the machine to roll over.
	•	Never carry passengers.
				• Use extra care while operating machine with grass
	• Do not mow in reverse unless absolutely necessary.
					catchers or other attachments; they can affect the
		Always look down and behind before and while back-
					stability of the machine. Do no use on steep slopes.
		ing.
				•	Do not try to stabilize the machine by putting your foot
	• Never direct discharged material toward anyone. Avoid
					on the ground.
		discharging material against a wall or obstruction.		• Do not mow near drop-offs, ditches, or embankments.
		Material may ricochet back toward the operator. Stop			The machine could suddenly roll over if a wheel is over
		the blades when crossing gravel surfaces.		2	the edge or if the edge caves in.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

•Be alert and turn machine off if a child enters the area.

•Before and while backing, look behind and down for small children.

•Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

•Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

•Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

•Never allow children or others in or on towed equipment.

•On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

•Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

•Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

•Use only approved gasoline container.

•Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

•Never fuel the machine indoors.

•Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

•Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

•Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

•If fuel is spilled on clothing, change clothing immediately.

•Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

•Never operate machine in a closed area.

•Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

•If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

•Never make any adjustments or repairs with the engine running.

•Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

•Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Adjust and service as required.

•Maintain or replace safety and instruction labels, as necessary.

•Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

•Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

•Be alert and turn machine off if a child enters the area.

•Before and while backing, look behind and down for small children.

•Mow up and down slopes (15° Max), not across.

•Choose a low ground speed so that you will not have to stop or shift while on the slope.

•Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

•If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

3

PRODUCT SPECIFICATIONS

Gasoline Capacity	4 Gallons
and type:	Unleaded Regular
Oil Type (API-SG-SL):	SAE 30 (above 32°F)
	SAE 5W-30 (below 32°F)
Oil Capacity:	W/ Filter:	64 oz.
	W/O Filter:	60 oz.
Spark Plug:	Champion QC12YC
	(Gap: .040")
Ground Speed (MPH):	Forward:	0 – 5.8
	Reverse:	0 – 2.1
Charging System:	16 AMPS @ 3600 RPM
Battery:	AMP/HR:	28
	MIN. CCA:	230
Case Size:	U1R
Blade Bolt Torque:	45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized servicecenter/ department We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for and using your tractor.

•Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

A spark arrester for the muffler is available through your nearestauthorizedservicecenter/department (SeeREPAIR PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES .........................................................	2-3
PRODUCT SPECIFICATIONS.......................................	4
CUSTOMER RESPONSIBILITIES.................................	4
ASSEMBLY.................................................................	6-9
OPERATION ...........................................................	10-16
MAINTENANCE SCHEDULE ......................................	17

MAINTENANCE.....................................................	17-20
SERVICE AND ADJUSTMENTS............................	21-25
STORAGE....................................................................	26
TROUBLESHOOTING............................................	27-28
REPAIR PARTS ......................................................	29-44
WARRANTY.............................................	BACK COVER

4

UNASSEMBLED PARTS

		Mower	Mower Front Wheel
(5)	Large Retainer
	Springs - 7/16	(1) 3/4 O.D. Washers
			(1) Wheel
				(1) 1-1/4 O.D. Washer
(2)	Smaller Retainer
	Springs - 5/16
		(5) 1-3/16 O.D. Washers	(1) Shoulder Bolt	(1) Locknut
				3/8-16
(1) Anti-Sway Bar
			(1) Oil Drain Tube	Slope Sheet
			For Future Use
			Keys
		(1) Front Link
		Assembly
		(2) Rear Lift Link
		Assemblies	(2) Keys

5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1)	3/4" wrench	(1)	Utility knife
(1)	9/16" wrench	(1)	Pliers
(1)	Tire Pressure Gauge		A

When right or left hand is mentioned in this manual, it means from your point of view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons from carton .

•Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.

•Remove mower and packing materials.

•Check for any additional loose parts or cartons and remove.

FIG. 2

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

CHECK BATTERY (See Fig. 1)

•Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (L) (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

•Raise attachment lift lever to its highest position.

•Release parking brake by depressing brake pedal.

•Place freewheel control in disengaged position to disengage transmission (See “TO TRANSPORT” in the Operation section of this manual).

•Roll tractor forward off skid.

L

02931

FIG. 1

ADJUST SEAT (See Fig. 2)

•Sit in seat.

•Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

•Release lever to lock seat in position.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

•Be sure all the above assembly steps have been completed.

•Check engine oil level and fill fuel tank with gasoline.

•Place freewheel control in "transmission engaged" position (see "TO TRANSPORT" in Operation section of this manual).

•Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

•Place motion control lever in neutral (N) position.

•Press lift lever plunger and raise attachment lift lever to its highest position.

•Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this manual). After engine has started, move throttle control to idle (slow) position.

•Release parking brake.

•Slowly move the motion control lever forward and slowly drive tractor off skid.

•Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

•Turn ignition key to "STOP" position.

6 Continue with the instructions that follow.

ASSEMBLY

ASSEMBLE FRONT WHEEL TO

MOWER (See Fig. 3)

•Using shoulder bolt, washer and locknut from parts bag, assemble front wheel to mower as shown. Tighten securely.

FIG. 3

INSTALL MOWER AND DRIVE BELT

(See Figs. 4-12)

See MOWER AND DRIVE BELT ASSEMBLY Supplement Sheet for additional guidance on this assembly.

Be sure tractor is on level surface and engage parking brake.

•Lower attachment lift lever to it's lowest position.

CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and engage in lowest position.

•Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right.

02965

FIG. 4

•Remove plastic tie securing belt, bring belt forward and check belt for proper routing in all mower pulley grooves.

051 20

A

FIG. 5

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor.

•Slide mower under tractor until it is centered under tractor.

•FIRST INSTALL ANTI-SWAY BAR (S).

-From right side of mower, insert anti-sway bar into hole in transmission bracket (T).

T	S
A
	02995

FIG. 6

-Pivot bar towards you and insert other end of bar into hole in rear mower bracket (D). Move mower as needed to insert bar.

-Secure with washer and retainer spring as shown using small 5/16 retainer spring.

D

02996

FIG. 7

7

ASSEMBLY

•ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with washer and retainer spring.

•Repeat on opposite side of tractor.

A

B

FIG. 8

•ATTACH REAR LIFT LINKS (C) - Insert rod end of lift link assembly into hole in tractor lift shaft suspension arm (L) and pivot link down to mower. Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with washer and retainer spring.

•Repeat on opposite side of tractor.

L

C

D

FIG. 9

•Turn steering wheel to position wheels straight forward.

•ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F) and secure with7/16 retainer spring (G) through hole in link located behind the bracket.

•Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and 5/16 retainer spring (J).

E H J

F G

FIG. 10

•Disengage belt tension rod (K) from locking bracket

(L).

•Install belt onto engine clutch pulley (M).

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

L B

M

K

A	F
	E
	H

S

C

D

FIG. 11

8

ASSEMBLY

M

FIG. 12

•Engage belt tension rod (K) on locking bracket (L).

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.

•Raise attachment lift lever to highest position.

•If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

•Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.

CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged.

Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

Before driving tractor, be sure freewheel control is in “transmission engaged” position (see “TO TRANSPORT” in the Operation section of this manual).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded gasoline.

Become familiar with all controls, their location and function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

9

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE	NEUTRAL		HIGH		LOW		CHOKE	FAST	SLOW	IGNITION SWITCH
ENGINE OFF	REVERSE		ENGINE ON		ENGINE START		PARKING BRAKE MOWER HEIGHT			MOWER LIFT
	OPERATION
	SYSTEM (ROS)
LIGHTS ON	FUEL	BATTERY		REVERSE		FORWARD		CRUISE CONTROL		CLUTCH/BRAKE
										PEDAL
									15	15
ATTACHMENT		ATTACHMENT			DANGER, KEEP HANDS			KEEP AREA CLEAR	SLOPE HAZARDS
CLUTCH DISENGAGED		CLUTCH ENGAGED			AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL (Automatic Models only)

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

P

DH E

G

B N F

Q C J

A

M

FIG. 13

Our tractors conform to the applicable safety standards of the American National Standards Institute.

(A)ATTACHMENT LIFT LEVER – Used to raise and lower the mower or other attachments mounted to your tractor.

(B)CLUTCH/BRAKE PEDAL – Used for declutching and braking the tractor and starting the engine.

(C)PARKING BRAKE – Locks clutch/brake pedal into the brake position.

(D)THROTTLE CONTROL – Used to control engine speed.

(E)ATTACHMENT CLUTCH SWITCH – Used to engage the mower blades, or other attachments mounted to your tractor.

(F)IGNITION SWITCH – Used for starting and stopping the engine.

(G)REVERSE OPERATION SYSTEM (ROS) "ON" POSITION – Allows operation of mower or other powered attachment while in reverse.

(H)LIGHT SWITCH – Turns the headlights on and off.

(J) MOTION CONTROL LEVER - Selects the speed and direction of the tractor.

(M)FREEWHEEL CONTROL – Disengages transmission for pushing or slowly towing the tractor with the engine off.

(N)CHOKE CONTROL – Used when starting a cold engine.

(P)SERVICEREMINDER/HOURMETER– Indicateswhen service is required for the engine and mower.

(Q)12-VOLT POWER PORT – Used for 12-volt accessories.

11

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE(See Fig. 14)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

•Depress brake pedal (B) all the way down and hold.

•Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

B

C

FIG. 14

STOPPING

MOWER BLADES -

•To stop mower blades, push attachment clutch switch in to disengaged position (o).

(I) ATTACHMENT	(O) PUSH-IN TO
CLUTCH SWITCH	“DISENGAGED”
PULL OUT TO “ENGAGE”

FIG. 15

GROUND DRIVE -

•To stop ground drive, depress clutch/brake pedal all the way down.

•Move motion control lever (J) to neutral position.

ENGINE -

•Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to “backfire”.

•Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

•Never use choke (N) to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely, as described above, and set parking brake before leaving the operator's position.

D

F

N

FIG. 16

TO USE THROTTLE CONTROL - D (See Fig. 16)

Always operate engine at full speed (fast).

•Operating engine at less than full speed (fast) reduces engines operating efficiency.

•Full speed (fast) offers the best bagging and mower performance.

TO USE CHOKE CONTROL - N (See Fig. 16)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

•To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See Fig. 17)

The direction and speed of movement is controlled by the motion control lever. (J)

12

OPERATION

J

FIG. 17

•Start tractor with motion control lever in neutral (N) position.

•Release parking brake.

•Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 18)

The position of the attachment lift lever (A) determines the cutting height.

A

FIG. 18

•Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

•The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 19)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

•Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

•With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten securely.

•Repeat for all, installing gauge wheel in same adjustment hole.

FIG. 19

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1.Select desired height of cut with attachment lift lever.

2.Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place.

S

FIG. 20

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

13

OPERATION

WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

•Move motion control lever to neutral (N) position.

•With engine running, turn ignition key counterclockwise to ROS "ON" position.

•Look down and behind before and while backing.

•Slowly move motion control lever to reverse (R) position to start movement.

•When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" POSITION	ENGINE "ON" POSITION
	(NORMAL OPERATING)

02828

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

•Choose the slowest speed before starting up or down hills.

•Avoid stopping or changing speed on hills.

•If slowing is necessary, move throttle control lever to slower position.

•If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

•Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

•To restart movement, slowly release parking brake and clutch/brake pedal.

•Slowly move motion control lever to slowest setting.

•Make all turns slowly.

TO TRANSPORT (See Figs. 13 and 21)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

•Raise attachment lift to highest position with attachment lift control.

•Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

•Do not push or tow tractor at more than two (2) MPH.

•To reengage transmission, reverse above procedure.

Transmission Engaged

Transmission Disengaged

FIG. 21

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, be sure key remains in the "STOP" position when engine is not running.

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance section of this manual).

•To change engine oil, see the Maintenance section in this manual.

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OPERATION

ADD GASOLINE

•Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh,clean,regularunleadedgasolinewithaminimumof 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 13)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

•Be sure freewheel control is in the transmission engaged position.

•Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

•Place motion control lever in neutral (N) position.

•Move attachment clutch to “DISENGAGED” position.

•Move throttle control to fast position

•Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

•Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

•When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

•The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

•When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

•Before driving the unit in cold weather, the transmission should be warmed up as follows:

•Be sure the tractor is on level ground.

•Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

•Allow one minute for transmission to warm up. This can be done during the engine warm up period.

•Theattachmentscanbeusedduringtheenginewarm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is

running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

•Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set.

•Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

•Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

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