HP GCCV22V, GCCV2V, GCBN2V, GCBN22V, GGCBN3V User Manual

...
0 (0)

Shertech Operating Instructions, Performance,

Bronze Models GCBN2V, GGCBN3V, GCBN22V and GCBN33V

Specifications and Parts Manual

Cast Iron Models GCCV2V, GCCV3V, GCCV22V and GCCV33V

 

 

Please read and save this Repair Parts Manual. Read this manual and the General Operating Instructions carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. The Safety Instructions are contained in the General Operating Instructions. Failure to comply with the safety instructions accompanying this product could result in personal injury and/or property damage! Retain instructions for future reference.

Carbonator-Mount Rotary

Close-Coupled External Gear Pumps

Refer to form L-4082 for General Operating and Safety Instructions.

Description

Shertech self-priming, positive displacement, external rotary gear pumps are ideal for a wide range of intermittent and light-duty industrial, marine, agricultural, and commercial applications, providing a nearly pulseless flow. Close-coupled models are available directly mounted to NEMA framed, AC ODP single-phase, thermally overload-protected motors or as pump heads only for custom installations. All models include a pressure relief valve. Motor-driven models are HP configured to handle up to 500 SSU at 100 psi (specific gravity of 1.0).

Uses: For use with non-particulate and non-abrasive fluids compatible with pump wet-end construction component materials.

Flows to 4.4 GPM.

Max. RPM: 1725.

Max. PSI: 100.

Maximum viscosity of 500 SSU at 1725 RPM (max. input torque of 45 in.-lbs.).

Pumps can operate bi-directionally (reversible). In reverse operation, the pressure relief valve will not function.

Temperature ranges from -20° to 210° F.

Maximum working pressure: 150 PSI.

CARBONATOR-MOUNT CAST IRON PUMPS (INTERMITTENT DUTY) – Specifically designed for use with oil-based fluids. Not to be used with water-based fluids. Pumps include steel spur gears with steel shafts and cast iron shaft support; standard pressure relief valves that can be ported internally or externally and a Viton mechanical carbon/ceramic-faced seal with temperature range of 32° to 280° F. Wet-end parts are constructed from cast iron, steel, stainless steel (302, 303 and/or 18-8), carbon, ceramic, and Viton.

CARBONATOR-MOUNT BRONZE PUMPS (INTERMITTENT DUTY) – Excellent for water-based fluids. Feature 303 stainless steel shafts, carbon graphite bushings, and Buna-N mechanical carbon/ceramic faced seal with a temperature range of -20° to 210° F. Standard pressure relief valves can be ported internally or externally. Wet-end parts are constructed from bronze, brass, stainless steel (302, 303 and/or 18-8), graphite, carbon, and Buna-N.

PUMP HEADS (NO MOTOR) – Close-coupled gear pump heads are designed to direct couple to carbonator pump motors (See NEMA Spec. MGI-18.739, Dimensions of Carbonator Motor mounting). The face of this gear pump has been machined to match the carbonator motor face. Pump and motor held together with a stainless steel beveled “V” band clamp. Coupling of

shafts is done by mating the carbonator motor’s slot with the pump’s slot using the Oldham coupling (See Figure 2). This positive displacement characteristic offers a wide range of applications.

NOTE: See Rotary Gear Pump Selection Guide in the Motor Manual for suggestions concerning installation, selection, options, and accessories.

WARNING: Do not use to pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in flammable and/or explosive atmospheres. When pumping hazardous or dangerous materials, use only in room or area designated for that

purpose. For your protection, always wear proper clothing, eye protection, etc. in case of any malfunction. For proper handling techniques and cautions, contact your chemical supplier, insurance company and local agencies (fire dept., etc.). Failure to comply with this warning could result in personal injury and/or property damage.

Form L-4083 (1/06)

Shertech Operating Instructions, Performance,

Bronze Models GCBN2V, GCBN3V, GCBN22V and GCBN33V

Specifications and Parts Manual

Cast Iron Models GCCV2V, GCCV3V, GCCV22V and GCCV33V

 

 

Carbonator-Mount Rotary

Close-Coupled External Gear Pumps

Model Ordering Codes and Options

Example Model: GCBN33V

 

(1)

(2)

(3)

(4)

(5)

(6)

 

 

 

GC

 

B

 

N

3

 

3

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1st

2nd

 

3rd

 

 

 

 

4th

 

 

 

5th

6th

Mounting

Material

 

Sealing

Gear Size: Ports

 

 

 

AC Motor

Options

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GC: Gear

B: Brass

 

N: Nitrile

 

 

 

 

2: 1/4"

 

 

 

 

1: 1/4 HP

V: Pressure

Carbonator

C: Cast Iron

 

 

(Buna-N)

 

 

 

 

3: 1/2"

 

 

 

 

2: 1/3 HP

Relief Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Standard)

 

 

 

 

 

V: Viton

 

 

 

 

 

 

 

 

 

 

 

3: 1/2 HP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If blank, motor is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

not included with

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pump head.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: Not all order code combinations (configurations) are standard models available from the manufacturer. Custom model configurations may require ordering standard components and/or optional parts that will need to be assembled by the customer.

Manufacturer reserves the right to change model order codes, standard models, specifications, and performance without notification.

Maximum motor speed is 1725 RPM.

Cast iron is not for use with water-based fluids.

Form L-4083 (1/06)

2

HP GCCV22V, GCCV2V, GCBN2V, GCBN22V, GGCBN3V User Manual

Shertech Operating Instructions, Performance,

Specifications and Parts Manual

Bronze Models GCBN2V, GCBN3V, GCBN22V and GCBN33V Cast Iron Models GCCV2V, GCCV3V, GCCV22V and GCCV33V

Performance

 

 

 

 

 

 

 

 

GPM Pumping 10 Wt. Oil at 70° F (500 SSU)

 

 

 

Bronze

Cast Iron

Port

Motor

RPM

Max. Input

Suction

Free Flow

20 PSI

40 PSI

60 PSI

80 PSI

100 PSI

 

Models

Models

Size*

HP

 

Torque in.-lbs.

Lift**

GPM

GPM

GPM

GPM

GPM

GPM

 

Models with Motors

 

Equipped

 

 

 

 

 

 

 

 

 

 

 

GCBN22V

GCCV22V

1/4

1/3

1725

45

3.2

2.2

2.1

2.0

1.8

1.7

1.6

 

 

GCBN33V

GCCV33V

3/8

1/2

1725

45

3.6

4.4

4.3

4.2

4

3.8

3.6

 

 

Models without Motors

Suggested

 

 

 

 

 

 

 

 

 

 

 

GCBN2V

GCCV2V

1/4

1/3***

1725

45

3.2

2.2

2.1

2.0

1.8

1.7

1.6

 

 

GCBN3V

GCCV3V

3/8

1/2***

1725

45

3.6

4.4

4.3

4.2

4

3.8

3.6

 

Test data taken on SAE 10 wt. oil at 70° F (500 SSU).

Performance in water will decrease by about 10%, and HP required will also be reduced by 10%. (Don’t use water with Cast Iron.) Pump performance when pump is new. As pump wears, the performance will decrease.

(*) NPT inlet and outlet (in inches).

(**) Suction lift requires wetted gears and primed seal chamber. (***) Motor not provided.

NOTES: Pumps with motors are HP rated to handle up to 500 SSU at 100 PSI and specific gravity of 1.0. Max. PSI = 100

Max. Viscosity = 500 SSU Max. RPM = 1725

Max. Specific Gravity = 1.1 at 100 PSI, up to 1.6 at lower PSI & viscosity. Max. Input Torque = See chart above.

Reverse Rotation = Pumps are equipped with pressure relief valves and can be run in reverse rotation; however, pressure relief valve will not function when pump is reversed unless pump relief valve cover is rotated 180°.

The pump relationship between volume (GPM), pressure (PSI), speed (RPM) and horsepower is shown on performance chart in Shertech Motor Manual form L-4082. When pumping a more viscous liquid, a slower speed, a larger pipe size pump, and possibly a larger motor should be selected. Manufacturer reserves the right to change performance without notification.

Form L-4083 (1/06)

3

Shertech Operating Instructions, Performance,

Bronze Models GCBN2V, GCBN3V, GCBN22V and GCBN33V

Specifications and Parts Manual

Cast Iron Models GCCV2V, GCCV3V, GCCV22V and GCCV33V

 

 

Carbonator-Mount Rotary

Close-Coupled External Gear Pumps

Specifications

 

 

NEMA

Min

 

 

 

 

 

 

 

 

 

 

 

PUMP CONSTRUCTION (Wet End)

 

 

 

 

 

Motor

Motor

 

 

AC

 

 

Thermal

 

 

 

Port

 

 

 

 

Pressure

 

Ship

 

 

 

Frame

HP

Motor

Motor

Motor

Insulation Overload

 

Motor

MAX

Size Body &

 

 

 

Relief

O-Rings &

Wt.

 

 

Model Required

Req

Voltage

Amps

Frame

Hz

Class

Protection Duty Bearings

RPM

***

Cover

Gear

Shaft

Bushings

Valve****

Seals**

(lbs.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Models with Motors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GCBN22V

48Y

1/3

115

6.0

ODP

60

A

Yes

Cont. Sleeve

1725

1/4

BZ

BZ

303 SS

CG

BR & SS

Buna Mech

19.8

 

 

GCBN33V

48Y

1/2

115/230

8.2/4.1

ODP

60

B

Yes

Cont.

Ball

1725

3/8

BZ

BZ

303 SS

CG

BR & SS

Buna Mech

22.8

 

 

GCCV22V

48Y

1/3

115

6.0

ODP

60

A

Yes

Cont.

Sleeve

1725

1/4

CI

CRS

CRS

CI

CRS & SS

Viton Mech

19.3

 

 

GCCV33V

48Y

1/2

115/230

8.2/4.1

ODP

60

B

Yes

Cont.

Ball

1725

3/8

CI

CRS

CRS

CI

CRS & SS

Viton Mech

22.3

 

Models without Motors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GCBN2V*

48Y

-

-

-

-

-

-

-

-

-

1725

1/4

BZ

BZ

303 SS

CG

BR & SS

Buna Mech

4.3

 

 

GCBN3V*

48Y

-

-

-

-

-

-

-

-

-

1725

3/8

BZ

BZ

303 SS

CG

BR & SS

Buna Mech

4.8

 

 

GCCV2V*

48Y

-

-

-

-

-

-

-

-

-

1725

1/4

CI

CRS

CRS

CI

CRS & SS

Viton Mech

4.0

 

 

GCCV3V*

48Y

-

-

-

-

-

-

-

-

-

1725

3/8

CI

CRS

CRS

CI

CRS & SS

Viton Mech

4.3

 

 

BZ = Bronze BR = Brass CG = Carbon Graphite

CI = Cast Iron CRS = Cold Rolled Steel ODP = Open Drip-Proof

 

 

 

 

(*) Motor not provided.

(**) In addition to elastomer noted, mechanical seal components have carbon on ceramic faces and 18-8 SS metal components. (***) NPT inlet and outlet (in inches).

(****) Bronze models are made of brass and/or bronze, stainless steel (302, 303 and/or 18-8). Cast Iron models are made of cast iron, cold rolled steel and stainless steel (302, 303 and/or 18-8 SS).

(†) Thermal overload protection reset may be automatic or manual. NOTES:48Y motor frame also referred to as carbonator motor.

Motor base may be removable, movable or fixed. Motor may be split-phase or capacitor start.

Motor driver subject to change without notice (refer to motor nameplate). Manufacturer reserves the right to change specifications without notification.

Form L-4083 (1/06)

4

Loading...
+ 8 hidden pages