HP 3887, 3885, 3886, IM059R02 User Manual

0 (0)

Installation,

Operation and

Maintenance

Instructions

Models 3885, 3886, 3887

Owner’s Information

Model Number:

Serial Number:

Dealer:

Dealer’s Phone No.

Date of Purchase:

 

 

Installation:

 

Current Readings at Startup:

 

 

 

 

Single Phase:

 

 

 

 

 

 

 

Three Phase – 1st Phase:

 

 

 

 

2nd Phase:

 

 

3rd Phase:

 

 

Table of Contents

 

SUBJECT

PAGE

Safety Instructions .................................................................

2

Description and Specifications .............................................

2

Lifting of Pump .....................................................................

2

Sliderail System ....................................................................

2

Piping .....................................................................................

2

Access Doors .........................................................................

3

Liquid Level Controls ...........................................................

3

Pump Motor Control Panels ..................................................

3

Wiring and Grounding ..........................................................

3

Operation ...............................................................................

4

Maintenance ..........................................................................

4

Disassembly/Assembly .........................................................

5

Mechanical Seal Replacement ..........................................

5

Power Cable Replacement ................................................

5

Start Capacitor Replacement .............................................

6

Motor Replacement ...........................................................

6

Engineering Data ...................................................................

7

Sectional Assembly ..............................................................

8

Repair Parts and Materials of Construction ....................

9, 10

Typical 2" Slide Rail Installation ........................................

11

Typical Plumbing and Installation ......................................

11

Trouble Shooting .................................................................

12

Goulds Pumps Limited Warranty .......................................

12

IM059R02

SAFETY INSTRUCTIONS

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN MANUAL AND ON PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

DANGER

WARNING

CAUTION

This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.

Warns of hazards that WILL cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause personal injury or property damage.

NOTICE:INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

WARNING

Hazardous fluids can cause fire, burns or death.

UNIT NOT DESIGNED FOR USE WITH HAZARDOUS LIQUIDS OR FLAMMABLE GASES. THESE FLUIDS MAY BE PRESENT IN CONTAINMENT AREAS.

NOTICE: INSPECT UNIT FOR DAMAGE AND REPORT ALL DAMAGE TO THE CARRIER OR DEALER IMMEDIATELY.

DESCRIPTION AND SPECIFICATIONS

The Model 3885 is a 2" NPT discharge, 34" (19 mm) solids handling, submersible effluent pump. The Model 3886 is a 2" (50 mm) solids handling, submersible sewage pump. The Model 3887 is a 2" flanged (standard) 3" flange (optional) discharge, 2" (50 mm) solids handling, submersible sewage pump.

Lifting of Pump

WARNING

DO NOT LIFT, CARRY OR HANG

PUMP BY THE ELECTRICAL

 

 

CABLES. DAMAGE TO THE

 

ELECTRICAL CABLES CAN CAUSE

 

SHOCK, BURNS OR DEATH.

Hazardous voltage can shock, burn or cause death.

Lift the pump with an adequately sized chain or cable attached to the lifting handle (458). DO NOT damage electrical cables while raising and lowering unit.

Sliderail System

The OPTIONAL Goulds Model A10-20 sliderail system is recommended for proper installation.

NOTICE: FOLLOW THE INSTALLATION AND OPERATION INSTRUCTIONS PROVIDED WITH THE SLIDERAIL SYSTEM.

Installation of the sliderail system should locate the pump opposite the influent opening, preventing stagnate areas where solids can settle.

The pit floor MUST be flat under the sliderail base and have sufficient loading capacity to support the entire weight of the assembly, including the sliderail base, sliderail guide, pump and all assorted piping.

Piping

Discharge piping should be no smaller than 2" (51 mm) diameter and kept as short as possible, avoiding unnecessary fittings to minimize friction losses.

Install an adequately sized check valve (suitable for handling 34" (19 mm) solids for effluent applications and 2" (50 mm) solids for sewage applications) in the discharge pipe to prevent backflow. Follow the check valve manufacturer’s installation instructions.

Install an adequately sized gate valve ABOVE the check valve for pump, plumbing and check valve maintenance.

To deter air locking, drill a316" (4.8 mm) hole, 2" (50.8 mm) beyond the pump discharge connection.

All piping must be adequately supported, so as not to impart any piping strain or loads on the pump.

2

Access Doors

Access doors can be single or double leaf design. Doors should include a lifting handle and a lock provision for tamper resistant operation. Standard and heavy duty steel or aluminum doors are available.

The pit access door must be of sufficient size to allow for inspection, maintenance and crane or hoist service.

Liquid Level Controls

Single float operation can be used on13 and 12 HP models. Mounting of the float switch must be checked by the installer to insure proper turn on and turn off. The pump may be plugged directly into the piggy back style plug located on the cord of the float switch.

The recommended float operation sequence used with a control panel requires a three or four float system. In the three float system, the floats are designated SW-1 for the bottom float, SW-2 for the middle float and SW-3 for the top float. In a four float system the fourth float is designated SW-4.

Simplex Control – The rising liquid level raises float SW-2, turning on the pump. When the liquid level falls sufficiently, SW-1 will turn the pump off. If the influent is excessive, or if the pump fails to operate correctly, SW-3 will activate an alarm, which will remain on until manually reset.

Duplex Control – The duplex control will alternate the two pumps, causing the lead pump to change at each system cycle. When equipped with three floats, the system will cycle the same as the simplex control, described above, except that the SW-1 will cause the lead pump to alternate.

If the influent is excessive, or if the lead pump fails to operate correctly, the rising level will activate SW-3, turning on the lag pump and the alarm. As before the alarm must be manually reset.

Four Float Control – The four float system operates the same as the duplex control system, except that float SW-3 will not turn on the alarm. In this system SW-4 turns on the alarm, which again must be manually reset.

Several different float controls are available from the Goulds Catalog.

NOTICE: POSITION THE FLOATS SO THAT THEY DO NOT SNAG OR TANGLE ON THE PUMP, DISCHARGE PIPING, OR OTHER EQUIPMENT.

The lower most float turns the unit off and should be set as shown in the “TYPICAL PLUMBING and INSTALLATION” drawing provided in this manual.

Increasing the distance between the SW-1 and SW-2 floats lengthens the running time. One (1) minute is the minimum recommended pump cycle time.

NOTICE: DURING PUMP OPERATION, INSURE THAT THE LIQUID LEVEL DOES NOT DROP BELOW THE PUMP MOTOR FOR EXTENDED PERIODS. THIS CAN CAUSE THE PUMP MOTOR TO OVERHEAT, CAUSING MOTOR DAMAGE AND VOIDING THE WARRANTY.

Pump Motor Control Panels

Control panels shall be in accordance with local and National Electrical Code requirements.

Single phase installations shall be equipped with a Goulds’

“SES” or “A” Series panel, or AS A MINIMUM, a control panel with a properly sized magnetic contactor and a disconnect switch.

• Three phase installations shall be equipped with a Goulds’ “SES” or “A” Series panel, or AS A MINIMUM with a 3 pole circuit breaker, an across the line magnetic starter NEMA rated for the appropriate horsepower, ambient compensated Quick Trip Class 10 overload relays.

Wiring and Grounding

Use only stranded copper wire to motor and ground. The ground wire must be at least as large as the wires to the motor. Wires should be color coded for ease of maintenance.

WARNING

Hazardous voltage can shock, burn or cause death.

Install, ground and wire according to local and National Electrical Code requirements.

Install an all leg disconnect switch near the pump.

Disconnect and lockout electrical power before installing or servicing pump.

Electrical supply MUST match pump’s nameplate specifications. Incorrect voltage can cause fire, damage motor and voids warranty.

Single phase motors are equipped with automatic thermal protectors which open the motor’s electrical circuit when an overload exists. This can cause the pump to start unexpectedly and without warning.

Some models are equipped with a 3-prong grounded plug and MUST be used in a grounded 3-wire receptacle. DO NOT modify the plug or remove the ground prong.

Where cables must be spliced or connected to the motor leads, splices MUST be water tight. Commercially available potting or heat shrink kits may be used, if allowed by local or federal regulations.

3

NOTICE: FOLLOW THE SPLICE KIT MANUFACTURER’S INSTRUCTIONS.

Where wire splices are used, follow one of these procedures:

Butt join the wires using properly sized and correctly crimped Sta-Kon™, or equivalent, connectors. Insulate and water proof each joint using heat shrink tubing equipped with a self contained sealer. Apply heat evenly from a torch until adequately sealed.

OR

Use plastic insulators and a neoprene gasket sleeve set with properly sized and correctly crimped Sta-Kon™ connectors. Place a cap and gasket on each wire end, center insulator body over splice, insert the sleeve into the body as far as possible, hand tighten caps.

In the case of multiple conductors, stagger the joints.

WARNING

FAILURE TO PERMANENTLY

GROUND THE PUMP, MOTOR AND

Hazardous

CONTROLS BEFORE CONNECTING

voltage

TO ELECTRICAL POWER CAN

 

CAUSE SHOCK, BURNS OR DEATH.

Operation

If the unit has been stored for an extended period, check the oil level in the motor and seal chamber, to insure that they are full, using the following procedures:

Motor Cover – With the pump in the upright position, remove the oil fill plug (358E), being careful that nothing enters the motor. The oil level should be above the top of the motor. With the correct oil fill as required. DO NOT over fill.

Cable Gland Assemblies – Re-torque both the power and sensor cable glands to values given in step 10 of

“POWER CABLE REPLACEMENT ”.

Before lowering the pump(s) into the containment area, three phase units should be jogged to insure correct rotation. See the motor rotation arrow on the motor cover (341). Check both pumps in a duplex operation.

NOTICE:MOTOR STARTUP TORQUE, “KICKBACK”, WILL CAUSE THE MOTOR TO TWIST IN THE DIRECTION OPPOSITE ROTATION. INSURE THAT THE PUMP ASSEMBLY IS ADEQUATELY RESTRAINED.

! DANGER

Hazardous Machinery

DO NOT PLACE HANDS IN PUMP SUCTION WHILE CHECKING MOTOR ROTATION. TO DO SO WILL CAUSE SEVERE PERSONAL INJURY.

NOTICE: DO NOT SWITCH PRIMARY POWER LEADS COMING INTO A THREE PHASE DUPLEX CONTROL PANEL, THIS WILL REVERSE ROTATION OF BOTH PUMPS.

If the three phase motor(s) rotation is backwards, reverse any two pump power cable leads at the pump control panel.

WARNING

MOTOR OVERHEAT/OVER

CURRENT SENSING DEVICES

Hazardous

AUTOMATICALLY RESTART THE

machinery

MOTOR UNEXPECTEDLY AND

 

 

WITHOUT WARNING. THIS CAN

CAUSE SEVERE PERSONAL

INJURY.

After installing the pump into the containment area, with adequate submergence, open the discharge valve fully. Start the unit using manual controls. If flow is appreciably less than rated performance, pump may be air bound. To expel trapped air, jog the unit several times, using the manual controls.

Have a qualified electrician take current measurements on the single or all three phases. Record these readings in the space provided in the “OWNER’S INFORMATION ” section of this manual for future reference.

The unit is now ready for normal operation. Place the controls in the automatic position.

Maintenance

WARNING

FAILURE TO DISCONNECT AND

LOCKOUT ELECTRICAL POWER

Hazardous

BEFORE ATTEMPTING ANY

voltage

MAINTENANCE CAN CAUSE

 

SHOCK, BURNS OR DEATH.

 

UNIT MUST BE FLUSHED AND

WARNING

DISINFECTED, INSIDE AND OUT,

 

 

PRIOR TO SERVICING.

Biohazard can cause serious personal injury.

Periodic Maintenance

NOTICE: ROUTINE PERIODIC INSPECTIONS ARE REQUIRED AND SHOULD FOLLOW THE FREQUENCY AND MAINTENANCE SCHEDULE PROVIDED.

FREQUENCY

REQUIRED MAINTENANCE

MONTHLY

• Duplex Units – Check for even

 

operating times. Uneven operation

 

times indicate a defective unit, float

 

switch or control.

 

• Unimpeded float operation.

 

 

4

Disassembly/Assembly

WARNING

FAILURE TO DISCONNECT AND

LOCKOUT ELECTRICAL POWER

Hazardous

BEFORE ATTEMPTING ANY

voltage

MAINTENANCE CAN CAUSE

 

SHOCK, BURNS OR DEATH.

NOTICE: FOLLOW ALL SAFETY AND LIFTING INSTRUCTIONS PROVIDED IN THIS MANUAL.

Following the slide rail instructions, remove the pumping unit from the sewage containment area.

WARNING

UNIT MUST BE FLUSHED AND

DISINFECTED, INSIDE AND OUT,

 

 

PRIOR TO SERVICING.

Biohazard can cause serious personal injury.

MECHANICAL SEAL REPLACEMENT

1. Follow ALL instructions provided in the “DISASSEMBLY ” section of this manual.

2. To gain access to the pump impeller and mechanical seal remove the four casing hex cap screws (372D). Remove casing (100) and casing gasket (351); discard the gasket.

CAUTION

Hazardous pressure can cause personal injury or property damage.

FAILURE TO REMOVE DRAIN PLUG CAREFULLY CAN CAUSE HOT OIL TO ERUPT FROM OIL RESERVOIR CAUSING PERSONAL INJURY OR PROPERTY DAMAGE

3. Removal of the mechanical seal assembly (387) requires draining the special insulating oil from the motor cover. This is accomplished by removing the drain plug and draining the oil into an adequately sized clean receptacle. See “ENGINEERING DATA ” section for required volume.

4. To remove the impeller (101), it may be necessary to heat the impeller and impeller locknut (304), three phase motors only, with a torch. Use no more heat that is necessary, as excess heat will damage the mechanical seal. Secure the impeller from rotation, and remove

the impeller lock nut, by turning the lock nut COUNTERCLOCKWISE. Remove the impeller from the motor shaft by holding the motor shaft with a screw driver and turning the impeller COUNTER-

CLOCKWISE.

5. Remove and discard the mechanical seal and stationary seat assembly. DO NOT damage the motor shaft or the stationary seat bore.

6. Inspect and wipe clean the stationary seat bore.

7. To install the new stationary seat into the seal housing, lubricate the stationary seat bore and motor shaft with clean motor insulating oil. Using Goulds mechanical seal installation tool (A02A013), slide the stationary seat fully and squarely into the seal housing.

8. With a clean, lint free cloth, wipe the stationary face clean of all lubricating oil or debris. DO NOT scratch or otherwise damage the seal face.

9. Lubricate the inside of the rotary elastomer with clean motor insulating oil. Using the Goulds installation tool, slide the seal rotary assembly onto the motor shaft and seat fully against the stationary seat. Remove the seal installation tool.

10. Install the impeller onto the motor shaft by turning the impeller on CLOCKWISE, tighten securely. Treat the impeller with Loctite™ #271 and securely install. When provided, securely install the impeller locknut.

11. Fill the motor cover with motor special insulating oil to within 12" (13 mm) of the seal chamber housing. Tape drain plug with Teflon™ tape and install plug securely.

12. Reassemble casing and new casing gasket to pump assembly by installing the four casing hex cap screws, torquing in sequence to 35 lbs ft (47 Ν m).

NOTICE: FOLLOW THE INSTRUCTIONS PROVIDED IN THE “WIRING AND GROUNDING ” AND

“OPERATION ” SECTIONS OF THE MANUAL AFTER UNIT DISASSEMBLY, REASSEMBLY.

POWER CABLE REPLACEMENT

1. To gain access to the motor cover screws follow steps 1 through 6 in the “MECHANICAL SEAL REPLACEMENT” section of this manual.

2. Remove the power cable strain relief (484B) assembly from the motor cover and slide up the cable.

3. Remove the four bearing housing socket head screws (371C). Carefully slide the motor cover from the motor assembly. DO NOT damage the power cable.

4. Disconnect the power cable wires from the motor assembly (338).

5. Remove cable from motor cover, inspect and replace as required, following the procedures provided.

NOTICE: DISCARD STRAIN RELIEF ASSEMBLY.

THEY CAN NOT BE REUSED.

6. Install new motor cable strain relief assembly onto cable, sliding the hex gland on first, then the washer and finally the packing. Insert the cables into the motor cover hole.

Pull an appropriate amount of cable through the motor cover to allow for connecting the cable leads. DO NOT tighten the strain relief gland.

5

7. Connect the power cable leads to the motor assembly as follows:

Single Phase Motors – Connect theBLACK wire to motor terminal L1. Connect the WHITE wire to motor terminal L2. Connect the GREEN wire to the motor ground.

Three Phase Motors – See Figure 1.

WARNING

FAILURE TO CONNECT POWER

AND SENSOR WIRES TO

Hazardous

DESIGNATED WIRES CAN CAUSE

voltage

SHOCK, BURNS OR DEATH.

 

 

208-230 V 3/60

 

 

 

460 V 3/60

 

 

 

4

 

 

 

 

 

 

 

4

 

 

 

 

 

5

 

 

 

 

 

 

 

7

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

CABLEPOWERLEADS

 

 

5

 

 

 

CABLEPOWERLEADS

MOTORLEADS

 

 

 

L1

 

MOTORLEADS

 

 

 

 

3

 

 

 

 

8

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

6

 

 

 

 

 

8

 

 

 

L2

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

L1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

L3

 

 

 

2

 

 

L2

 

 

 

 

 

 

 

 

 

3

 

 

L3

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THREE PHASE MOTOR WIRING DIAGRAM

 

 

 

 

 

 

 

Figure 1

 

 

8. Wire tie the power cable to the motor assembly.

9. Slide the motor cover onto the motor assembly, while carefully pulling the power cable out through the motor cover hole. DO NOT damage cables. Install the four seal housing socket head screws, torquing to 90 lbs in (10 Ν m).

10. Install the power cable strain relief assembly torquing the nylon bushing to 75 lbs in (8.5 Ν m) and the steel bushing to 100 lbs in (11.3 Ν m).

11. Continue the assembly following steps 7 through 12 of the “MECHANICAL SEAL REPLACEMENT ” section of this manual.

12. If the motor cover was replaced, it is necessary to transfer the Goulds nameplate. Using two stainless steel No. 2 round head metallic drive screws, install the Goulds nameplate.

NOTICE: FOLLOW THE INSTRUCTIONS PROVIDED IN THE “WIRING AND GROUNDING ” AND

“OPERATION ” SECTIONS OF THE MANUAL AFTER UNIT DISASSEMBLY, REASSEMBLY.

START CAPACITOR REPLACEMENT

1. On single phase motors only, to gain access to the motor start capacitor (376), follow steps 1 through 5 in the

“POWER CABLE REPLACEMENT ” section of this manual.

NOTICE: DISCARD STRAIN RELIEF ASSEMBLY. IT CAN NOT BE REUSED.

 

FAILURE TO DRAIN CAPACITOR

WARNING

OF STORED ELECTRICAL

Hazardous

CHARGE BEFORE SERVICE CAN

voltage

CAUSE A SEVERE SHOCK.

2. Remove the capacitor retaining screw and retaining bracket from the motor assembly. Remove the two wires from the capacitor. Discard the capacitor.

3. Connect the two motor wires to the new capacitor and reassemble with the retaining bracket and retaining screw, tightening securely.

4. Reassemble unit following steps 6 through 12 in the

“POWER CABLE REPLACEMENT ” section of this manual.

NOTICE: FOLLOW THE INSTRUCTIONS PROVIDED IN THE “WIRING AND GROUNDING ” AND

“OPERATION ” SECTIONS OF THE MANUAL AFTER UNIT DISASSEMBLY, REASSEMBLY.

MOTOR REPLACEMENT

1. To gain access to the motor assembly, follow steps 1 through 5 in the“POWE R CABLE REPLACEMENT ” section of this manual.

NOTICE: DISCARD STRAIN RELIEF ASSEMBLY. IT CAN NOT BE REUSED.

2. Remove the four motor thru bolts and carefully pull motor assembly from bearing housing. Further motor service MUST be provided by a qualified motor repair facility.

3. Insert the motor assembly into the bearing housing, visually aligning the motor thru bolts through the lower motor vent openings.

4. Install the four motor thru bolts, torquing to 35 lbs in (4 Ν m).

5. To complete the assembly follow steps 6 through 12 in the “POWER CABLE REPLACEMENT ” section of this manual.

NOTICE: FOLLOW THE INSTRUCTIONS PROVIDED IN THE “WIRING AND GROUNDING ” AND

“OPERATION ” SECTIONS OF THE MANUAL AFTER UNIT DISASSEMBLY, REASSEMBLY

6

Engineering Data

Maximum Diameter Solids

 

 

3885

34 in

19 mm

3886 and 3887

2 in

50 mm

Minimum Casing Thickness

516 in

8 mm

Casing Corrosion Allowance

18 in

3 mm

Minimum Working Pressure

55 psi

380 kPa

ELECTRICAL DATA 3885

Minimum Pump Submergence – Below Top of Motor Dome

6 in

152 mm

Minimum Number of Evenly Distributed Starts per Hour

 

6

Maximum Operating Temperature

40° C

104° F

Continuous Operation

Intermittent Operation

60° C

140° F

Motor Cover Oil Capacity

4.5 qts.

4.3 L

HP

RPM

Voltage

Phase

Amps

KVA

Winding Resistance

Power

Fuse/Circuit

/Hz

Code

Line to Line (Ohms)

Cable AWG

Breaker Amps

 

 

 

 

13

1725

115

1/60

9.4

M

1.92

16/3

15

13

1725

230

1/60

4.7

N

7.58

16/3

10

12

3450

115

1/60

14.5

M

1.00

16/3

20

12

3450

230

1/60

7.3

M

4.03

16/3

10

12

3450

200

3/60

3.9

R

3.8

14/4

10

12

3450

230/460

3/60

3.4/1.7

R

5.81/23.24

14/4

10/10

34

3450

230

1/60

10.0

J

2.99

14/3

15

34

3450

200

3/60

6.2

L

5.7

14/4

10

34

3450

230/460

3/60

5.4/2.7

L

4.04/16.15

14/4

10/10

1

3450

230

1/60

12.5

J

2.09

14/3

20

1

3450

200

3/60

8.1

M

2.6

14/4

10

1

3450

230/460

3/60

7.0/3.5

L

4.04/16.15

14/4

10/10

112

3450

230

1/60

15.0

H

1.16

14/3

20

112

3450

200

3/60

10.6

K

1.9

14/4

15

112

3450

230/460

3/60

9.2/4.6

K

2.87/11.46

14/4

15/10

2

3450

230

1/60

18.0

F

M-1.1/S-2.2

14/3

20

2

3450

200-230/460

3/60

12.0-11.6/5.8

K

1.66/6.62

14/4

15/10

ELECTRICAL DATA 3886 AND 3887BF

 

 

 

 

 

 

13

1725

115

1/60

9.8

M

1.92

16/3

15

13

1725

230

1/60

4.9

N

7.58

16/3

10

12

1725

115

1/60

14.5

N

1.6

16/3

20

12

1725

230

1/60

7.3

K

6.4

16/3

10

12

1725

200

3/60

3.8

K

6.55

14/4

10

12

1725

230/460

3/60

3.3/1.7

K

9.9/39.4

14/4

10/10

34

1725

230

1/60

9.4

J

5.9

14/3

15

34

1725

200

3/60

4.1

H

4.3

14/4

10

34

1725

230/460

3/60

3.6/1.8

J

5.6/22.4

14/4

10/10

1

1725

230

1/60

12.3

H

2.6

14/3

20

1

1725

200

3/60

6.0

H

4.3

14/4

10

1

1725

230/460

3/60

5.8/2.9

J

5.6/22.4

14/4

10/10

ELECTRICAL DATA 3887BHF

 

 

 

 

 

 

 

13

1725

115

1/60

12.4

M

1.00

16/3

15

13

1725

230

1/60

6.2

M

4.03

16/3

10

12

3450

115

1/60

14.5

M

1.00

16/3

20

12

3450

230

1/60

7.6

M

4.03

16/3

10

12

3450

200

3/60

4.1

R

3.8

14/4

10

12

3450

230/460

3/60

3.6/1.8

R

5.81/23.24

14/4

10/10

34

3450

230

1/60

9.4

J

2.99

14/3

15

34

3450

200

3/60

6.2

L

5.7

14/4

10

34

3450

230/460

3/60

5.4/2.7

L

4.04/16.15

14/4

10/10

1

3450

230

1/60

14.5

J

2.1

14/3

20

1

3450

200

3/60

8.6

M

2.6

14/4

10

1

3450

230/460

3/60

7.5/3.8

L

4.0/16.2

14/4

10/10

112

3450

230

1/60

18.0

F

M-1.1/S-2.2

14/3

20

112

3450

200-230/460

3/60

10.0-9.6/4.8

K

1.66/6.62

14/4

15/10

2

3450

230

1/60

18.0

F

M-1.1/S-2.2

14/3

20

2

3450

200-230/460

3/60

12.0-11.6/5.8

K

1.66/6.62

14/4

15/10

7

HP 3887, 3885, 3886, IM059R02 User Manual

Repair Parts Diagram for Models 3885, 3886 and 3887

458

376

338

372D

340

101

351

100

456 GROUP

484B

457

436

341

112A

 

412M

 

Note: Models 3885 and 3886 are not flanged

 

and therefore do not require some of the

 

diagramed parts.

 

371H

387

371C

 

195C

351A

304

357

 

8

Model 3885 Repair Parts Table

Item

 

 

 

 

 

 

 

 

 

Qty.

 

 

 

 

 

Repair Parts Order Number

 

 

 

 

 

Max. Wt.

Part Name

 

 

 

Material

 

1725 RPM

 

 

 

 

 

3450 RPM

 

 

 

 

 

 

 

No.

 

 

 

Reqd.

 

 

 

 

 

 

 

 

 

 

 

 

(lbs.)

 

 

 

 

13 HP

12 HP

34 HP

 

1 HP

 

 

112 HP

 

2 HP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

Casing – 13 HP “L” model only

Cast Iron

1

 

 

1K171

 

 

 

 

 

N/A

 

 

 

 

 

 

 

 

 

13.0

Casing – all others

 

 

 

 

 

 

 

 

 

 

1K170

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Impeller

 

 

 

Cast Iron

 

 

 

 

2K158

2K220

2K219

 

2K218

 

 

2K217

 

2K840

 

2.0

101

Impeller

 

 

 

Bronze

 

 

 

2K271

2K272

2K273

 

2K274

 

 

2K275

 

2K841

 

2.5

Impeller – high head

 

 

 

Cast Iron

1

 

 

 

N/A

2K225 HH

N/A

 

N/A

 

2K221HH

 

N/A

 

3.5

 

 

 

 

 

 

 

 

 

 

 

 

Impeller – high head

 

 

 

Bronze

 

 

 

 

N/A

2K276 HH

N/A

 

N/A

 

2K277 HH

 

N/A

 

4.0

112A

Lower Ball Bearing

 

 

 

Steel

1

 

 

 

 

 

 

 

4K132

 

 

 

 

 

 

 

 

4K384

 

112B

Upper Ball Bearing

 

 

 

Steel

1

 

 

 

 

 

 

 

4K132

 

 

 

 

 

 

 

 

 

218

Insulating Oil (gallon)

 

Turbine Oil – Sunvis

 

 

 

 

 

 

 

 

4K432 (5 gallons)

 

 

 

 

 

 

 

 

 

7.5 lbs./

Gallons required

 

 

 

932, Convis 150

 

 

 

 

 

 

 

 

1.2 gallons

 

 

 

 

 

 

 

 

 

gal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

304

Impeller Locknut (3 PH only)

 

AISI 300 series SS

1

 

 

 

 

 

 

 

13K6

 

 

 

 

 

 

 

 

 

 

 

 

1 Phase, 115V

 

 

 

 

 

 

118-121R

118-1222R

N/A

 

N/A

 

 

 

N/A

 

N/A

 

13.0

338

Motor

 

1 Phase, 230V

 

Stainless Steel

 

 

 

118-122R

118-1223R

118-1232R

118-1233R

118-1334R

 

120-845R

 

 

1

 

 

 

to

 

3 Phase, 230/460 V

Short Ext.

 

 

 

N/A

118-1321R

118-1322R

118-1323R

118-1324R

120-8425R

 

 

 

 

 

 

 

24.0

 

 

 

3 Phase, 200 V

 

 

 

 

 

 

 

N/A

118-1333R

118-1334R

118-1335R

118-1336R

120-8425R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

340

Bearing Housing

 

 

 

Cast Iron

1

 

 

 

 

 

 

 

1K167

 

 

 

 

 

 

 

 

1K332

 

10.0

341

Motor Cover

1 PH

 

Cast Iron

1

 

 

1K207

1K207

1K208

 

1K208

 

 

1K208

 

1K208

 

23.0

3 PH

 

 

 

 

 

 

 

 

 

 

1K208

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

351

Casing Gasket

 

 

 

Composite

1

 

 

 

 

 

 

 

5K170

 

 

 

 

 

 

 

 

 

358E

Plug – motor cover 38" NPT

 

Steel

1

 

 

 

 

 

 

 

 

6K3

 

 

 

 

 

 

 

 

 

371C

Skt. Hd. Screw – brg. housing to motor cover

AISI 300 series SS

2

 

 

 

 

 

 

 

13K210

 

 

 

 

 

 

 

 

 

372D

Hex Screw – seal housing to casing

AISI 300 series SS

4

 

 

 

 

 

 

 

13K186

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

376

Capacitor (1 PH only)

 

Start

Varies

1

 

 

1K197

9K197

9K197

 

9K197

 

 

9K197

275470130

 

Run

 

 

 

N/A

N/A

 

N/A

 

N/A

 

 

 

N/A

279342110

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

387

Mechanical Seal – standard

 

Silicon Carbide

1

 

 

 

 

10K63 (John Crane Type 6)

 

 

 

10K71

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mechanical Seal – optional

 

Tungsten Carbide

1

 

 

 

 

10K30 (John Crane Type 21)

 

 

 

10K72

 

 

 

 

 

 

 

 

 

 

 

412M

O-ring – motor cover

 

 

 

BUNA-N, AS 568A-166

1

 

 

 

 

 

 

 

4K252

 

 

 

 

 

 

 

 

 

436

Solid State Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N/A

 

 

 

 

294811980

 

456

Power cable

 

 

 

 

 

1

 

 

 

 

 

 

 

See chart below

 

 

 

 

 

 

 

 

 

457

Wire nut

3 PH, 200/230 V

Nylon Housing

4

 

 

 

 

 

 

 

9K145

 

 

 

 

 

 

 

 

 

(power cable)

3 PH, 460 V

6

 

 

 

 

 

 

 

9K145

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

458

Handle Assembly

 

 

 

AISI 300 series SS

1

 

 

 

 

 

 

 

4K243

 

 

 

 

 

 

 

 

 

484B

Strain Relief Assembly

 

1 PH

Varies

 

1

 

 

5K113

5K113

5K111

 

5K111

 

 

5K111

 

5K111

 

(power cable)

 

 

3 PH

 

1

 

 

 

N/A

 

 

 

 

 

5K111

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loctite #271

 

 

 

 

 

1

 

 

 

 

 

 

 

AL271121

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model 3885 Power and Sensor Cables Description

 

 

 

 

 

 

Type and

 

Standard length*

 

Optional Lengths

 

 

 

Wt.

 

 

 

 

 

 

AWG Size

 

 

20'

 

 

30'

 

 

50'

 

100'

 

 

(lbs./5 ft.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 PH: 13 and 12 HP, 115 V; standard with plug, optional with bare leads

 

 

 

 

SJTOW – 16/3

 

 

9K165

 

 

9K214

 

9K215

 

N/A

 

 

0.5

1 PH: 13 and 12 HP, 230 V; standard with plug, optional with bare leads

 

 

 

 

SJTOW – 16/3

 

 

9K164

 

 

9K214

 

9K215

 

N/A

 

 

0.5

1 PH: 34 – 112 HP, 230 V with bare leads

 

 

 

 

 

 

STOW – 14/3

 

 

9K163

 

 

9K216

 

9K161

 

9K217

 

 

0.9

1 PH: 112 – 2 HP, 230 V with bare leads

 

 

 

 

 

 

STOW – 14/3

 

 

9K266

 

 

9K267

 

9K268

 

9K269

 

 

0.9

3 PH: 12 – 2 HP, 208–230/460 V with bare leads

 

 

 

 

 

 

STOW – 14/4

 

 

9K153

 

 

9K218

 

9K154

 

9K219

 

 

1.1

9

Model 3886 and 3887 Repair Parts Table

Note: The 1K168 is the casing for the 3886 12 HP. The 1K178 is the casing for the 3887 13 – 1 HP.

Item

 

 

 

 

 

 

 

 

 

 

 

Repair Parts Order Number

 

 

 

 

 

Max. Wt.

Part Name

 

 

Material

Qty.

 

 

1725 RPM

 

 

 

 

 

 

3450 RPM

 

 

 

No.

 

 

 

 

 

 

 

 

 

 

 

 

 

(lbs.)

 

 

 

 

 

 

13 HP

12 HP

 

34 HP

 

1 HP

 

1 HP

112 HP

2 HP

 

 

 

 

 

 

 

 

 

 

 

 

100

Casing

 

 

Cast Iron

1

 

1K168 for NPT 3886

1K178 for flanged 3887

 

1K330

 

16.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

101

Impeller

 

 

Cast Iron

1

 

2K268

2K239

 

2K240

 

2K241

 

2K242

2K800

2K798

 

3.0

Impeller

 

 

Bronze

1

 

2K279

2K280

 

2K281

 

2K282

 

2K283

2K801

2K799

 

3.5

 

 

 

 

 

 

 

 

112A

Lower Ball Bearing

 

 

Steel

1

 

 

 

 

 

 

4K132

 

 

 

 

 

 

 

4K384

 

112B

Upper Ball Bearing (Not Shown)

 

Steel

1

 

 

 

 

 

 

 

 

 

4K132

 

 

 

 

 

 

 

195C

Discharge Flange (2" NPT STD.)

 

Cast Iron

1

 

 

 

 

 

 

 

 

 

6K76

 

 

 

 

 

 

 

1.5

Discharge Flange (3" NPT OPT.)

 

Cast Iron

1

 

 

 

 

 

 

 

 

 

A1-3

 

 

 

 

 

 

 

1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

218

Motor Insulating Oil

 

 

Turbine Oil

1

 

 

 

 

 

 

 

 

 

4K432

 

 

 

 

 

 

 

7.5

(Approx. 1 Gallon Required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lbs./gal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

304

Impeller Locknut (3 PH only)

 

 

AISI 300 series SS

1

 

 

 

 

 

 

 

 

 

13K6

 

 

 

 

 

 

 

 

Motor – 1 Phase, 115V

 

 

 

 

 

118-121R

118-123R

 

N/A

 

N/A

 

 

N/A

 

N/A

N/A

 

 

 

Motor – 1 Phase, 230V

 

 

 

 

 

118-122R

118-124R

 

118-1212R

118-1213R

118-1233R

120-844R

120-845R

13.0

338

Motor – 3 Phase, 230/460 V

 

 

Stainless Steel

1

 

N/A

118-132R

 

118-1304R

118-134R

118-1323R

 

N/A

N/A

 

to

 

Motor – 3 Phase, 200 V

 

 

 

 

 

N/A

118-1314R

 

118-1316R

118-1316R

118-1335R

 

N/A

N/A

 

24.0

 

 

 

 

 

 

 

 

 

 

 

Motor – 3 Phase, 200-230/460 V

 

 

 

 

N/A

 

N/A

 

N/A

 

N/A

 

 

N/A

120-8425R

120-8425R

 

340

Bearing Housing

 

 

Cast Iron

1

 

 

 

 

 

 

1K167

 

 

 

 

 

 

 

1K332

 

10.0

341

Motor Cover – 1 Phase

 

 

Cast Iron

1

 

1K207

1K207

 

 

1K208

 

1K208

 

 

1K208

1K208

1K208

 

20.0

Motor Cover – 3 Phase

 

 

 

 

 

 

 

 

 

 

 

1K208

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

351

Casing Gasket

 

 

Composite

1

 

 

 

 

 

 

 

 

 

5K170

 

 

 

 

 

 

 

351A

Discharge Flange Gasket

 

 

Composite

1

 

 

 

 

 

 

 

 

 

5K150

 

 

 

 

 

 

 

357

Hex Nut – discharge flange

 

 

AISI 300 series SS

2

 

 

 

 

 

 

 

 

 

13K99

 

 

 

 

 

 

 

 

358E

Plug – motor cover 38" NPT

 

 

Steel

1

 

 

 

 

 

 

 

 

 

6K3

 

 

 

 

 

 

 

371C

Skt. Hd. Screw – brg. housing to

 

AISI 300 series SS

4

 

 

 

 

 

 

 

 

 

13K210

 

 

 

 

 

 

 

 

motor cover

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

371H

Hex Screw – discharge flange

 

 

AISI 300 series SS

2

 

 

 

 

 

 

 

 

 

13K153

 

 

 

 

 

 

 

372D

Hex Screw – bearing housing to casing

 

AISI 300 series SS

4

 

 

 

 

 

 

 

 

 

13K186

 

 

 

 

 

 

 

376

Capacitor (1 PH only) Start

 

 

Varies

1

 

9K197

9K197

 

9K235

 

9K235

 

9K197

275469128

275470130

Capacitor (1 PH only) Run

 

 

 

N/A

N/A

 

N/A

 

N/A

 

 

N/A

 

N/A

279342110

 

 

 

 

 

 

 

 

 

 

 

 

387

Mechanical Seal – standard

 

 

Silicon Carbide

1

 

 

 

10K63 (John Crane Type 6)

 

 

 

10K71

 

Mechanical Seal – optional

 

 

Tungsten Carbide

1

 

 

 

10K30 (John Crane Type 21)

 

 

 

10K72

 

 

 

 

 

 

 

 

 

 

 

412M

O-ring – motor cover

 

 

Nitrile

1

 

 

 

 

 

 

 

 

 

4K252

 

 

 

 

 

 

 

436

Solid State Switch (motor)

 

 

1

 

 

 

 

 

 

N/A

 

 

 

 

 

 

294612982

294811980

456

Power Cable

 

 

1

 

 

 

 

 

 

 

 

See chart below

 

 

 

 

 

 

 

457

Wire Nut 3 PH, 200/230 V

 

 

Nylon Housing

4

 

 

 

 

 

 

 

 

 

9K145

 

 

 

 

 

 

 

Wire Nut 3 PH, 460 V

 

 

6

 

 

 

 

 

 

 

 

 

9K145

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

458

Handle Assembly

 

 

AISI 300 series SS

1

 

 

 

 

 

 

 

 

 

4K243

 

 

 

 

 

 

 

484B

Strain Relief Assembly

1 PH

 

Varies

1

 

5K113

5K113

5K111

 

5K111

 

5K111

5K111

5K111

 

(power cable)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 PH

 

1

 

N/A

 

 

 

 

 

 

 

5K111

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

528

Washer – discharge flange

 

 

AISI 300 series SS

2

 

 

 

 

 

 

 

 

 

13K82

 

 

 

 

 

 

 

 

Loctite #271

 

 

1

 

 

 

 

 

 

 

 

 

AL27121

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* Consult Factory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model 3887 Power Cables Description

 

 

 

 

 

Type and

 

Standard length*

Optional Lengths

 

 

Wt.

 

 

 

 

 

AWG Size

 

 

 

 

 

 

 

 

 

 

 

(lbs./5 ft.)

 

 

 

 

 

 

20'

 

 

 

30'

 

50'

100'

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 PH: 13 and 12 HP, 115 V; standard with plug, optional length with bare leads

 

SJTOW – 16/3

 

 

9K165

 

9K214

 

9K215

N/A

 

 

0.5

1 PH: 13 and 12 HP, 230 V; standard with plug, optional length with bare leads

 

SJTOW – 16/3

 

 

9K164

 

9K214

 

9K215

N/A

 

 

0.5

1 PH: 34 – 1HP, 230 V with bare leads

 

 

 

 

 

STOW – 14/3

 

 

9K163

 

9K216

 

9K161

9K217

 

 

0.9

1 PH: 112 – 2 HP, 230 V with bare leads

 

 

 

 

 

STOW – 14/3

 

 

9K266

 

9K267

 

9K268

9K269

 

 

0.9

3 PH: 12 – 2 HP, 208–230/460 V with bare leads

 

 

 

 

STOW – 14/4

 

 

9K153

 

9K218

 

9K154

9K219

 

 

1.1

9K197 REF#615996 1 or 624751 1 MFD 110 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9K235 REF#615996 2 189/227 MFD 110 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

Typical 2" Slide Rail Installation

FOR

LIFTING

12"

24" MIN.

GUIDE

1" DIA

 

 

 

 

 

32"

 

 

 

 

 

 

 

 

 

 

MIN.

 

 

 

 

 

 

 

 

SIMPLEX

 

 

QUICK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11"

 

 

DISCONNECT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VERTICAL PIPE

CHECK VALVE

 

 

 

 

 

 

 

NIPPLES

 

 

 

 

11"

 

 

 

 

 

 

 

 

 

 

 

36"

 

44"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIN.

 

 

 

 

 

 

2212"

BOTTOM PUMP

 

 

 

 

 

 

 

 

 

11"

 

 

 

 

 

 

 

MAX.

BRACKET

 

 

 

 

 

 

 

 

 

 

 

 

 

BASE PLATE

 

 

 

 

 

 

 

 

 

 

11"

 

 

 

 

 

 

 

 

 

 

3116"

 

 

 

 

 

 

 

 

 

 

MIN.

 

 

 

 

32"

 

 

 

 

 

 

518"

 

MIN.

 

 

 

 

 

DUPLEX

Typical Plumbing and Installation

INFLUENT

INFLUENT

SERVICE

ALARM LIGHT (OPTIONAL)

 

SERVICE

ALARM LIGHT (OPTIONAL)

POLE

HINGED ACCESS DOOR

 

POLE

HINGED ACCESS DOOR

 

 

 

WRENCH OPERATED

CONTROL

WRENCH OPERATED VALVE

CONTROL

VALVE

VENT

 

VENT

PANEL

 

PANEL

 

 

 

SLIDE

 

 

SLIDE

VALVE

 

RAIL

VALVE

 

RAIL

 

 

 

 

OPERATING

 

 

OPERATING

 

 

 

 

 

 

ROD

GROUT SEAL

 

ROD

GROUT SEAL

 

 

 

 

HIGH LEVEL ALARM

 

DISCHARGE

HIGH LEVEL ALARM

 

DISCHARGE

(OPTIONAL)

 

 

 

 

 

 

(OPTIONAL)

 

 

FLOAT SWITCH

 

 

FLOAT SWITCH

 

 

 

 

6" NORMAL

 

CHECK

6" NORMAL

 

CHECK VALVE

 

 

OPERATION

 

VALVE

OPERATION

 

 

 

SLIDE RAIL GUIDE

SLIDE

 

RAIL

 

GUIDE

3" MIN. SUBMERGENCE (MAINTENANCE ONLY)

 

3" MIN. SUBMERGENCE

SIMPLEX

(MAINTENANCE ONLY)

DUPLEX

11

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