HP FW0154, 0907, 0306 User Manual

Operating Instructions & Parts Manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

FW0154

0907 Supersedes 0306

Pressure Booster Pumps

Description

Pressure booster pumps increase water pressure from city mains or private water systems. Applications include providing high water pressure for washing buildings, dairy walls or floors, hog parlors, poultry houses, rinsing or spray cooling equipment, lawn sprinkling and insecticide spraying. Stainless steel models can handle salt-water and contaminated water in reverse osmosis filter and other aggressive water applications.

Single-phase models are equipped with a capacitor start, thermal protected motor. Three-phase models require separate overload protection.

Unpacking

When unpacking the unit, inspect carefully for any damage that may have occurred during transit.

NOTE: Use pump with clear water only.

H

Inlet I

Discharge J

G

D

A

C

B

F

E

Figure 1

IL0391

60 Hz Motor Driven Pump Dimensions (See Figure 1) •

Chart A

Stainless

Powder-Coated

Cast Iron

Dimensions In Inches

Lbs. Ship

Steel Fitted

Cast Iron Fitted

Fitted

A

B

C

D

E

F

G

H

I

J

Wt.

PB0508S031

PB0508C031

PB0508A031†

3-1/4

3-3/4

10-3/16

3-7/8

6-1/2

19-15/16

7-3/8

1-7/16

3/4

3/4

35

PB0512S051

PB0512C051

PB0512A051†

3-1/4

3-3/4

13-3/8

3-7/8

6-1/2

23-3/8

7-3/8

1-7/16

3/4

3/4

38

PB0516S071

PB0516C071

PB0516A071

3-1/4

3-3/4

16-1/2

3-7/8

6-1/2

27

7-3/8

1-7/16

3/4

3/4

43

PB0712S071

PB0712C071

PB0712A071

3-1/4

3-3/4

13-3/8

3-7/8

6-1/2

23-7/8

7-3/8

1-7/16

3/4

3/4

42

PB1014S101

PB1014C101

PB1014A101

3-1/4

3-3/4

16-5/16

3-7/8

6-1/2

27-1/4

7-3/8

1-7/16

3/4

3/4

48

PB1016S151

PB1016C151

PB1016A151

3-1/4

3-3/4

17-5/8

3-7/8

6-1/2

29-3/16

7-3/8

1-7/16

3/4

3/4

51

PB1914S201

PB1914C201

PB1914A201

3-1/4

3-3/4

18-1/8

3-7/8

6-1/2

29-11/16

7-3/8

1-7/16

3/4

3/4

51

PB2711S201

PB2711C201

PB2711A201

3-1/4

3-3/4

15-3/8

3-7/8

6-1/2

27-1/2

7-3/8

1-7/16

1

1

52

PB3506S201

PB3506C201

PB3506A201

3-1/4

3-3/4

13-15/16

3-7/8

6-1/2

25-7/8

7-3/8

1-7/16

1

1

51

PB2714S301

PB2714C301

PB2714A301

3-1/4

3-3/4

18-1/2

3-7/8

6-1/2

30-9/16

7-3/8

1-7/16

1

1

54

PB3508S301

PB3508C301

PB3508A301

3-1/4

3-3/4

17-1/8

3-7/8

6-1/2

29-3/16

7-3/8

1-7/16

1

1

53

-

-

PB5504A201

3-1/4

3-3/4

13-3/4

3-7/8

6-1/2

25-15/16

7-3/8

2-1/8

2

2

57

-

-

PB5506A301

3-1/4

3-3/4

18-1/16

3-7/8

6-1/2

30-3/16

7-3/8

2-1/8

2

2

57

-

-

PB8504A201

3-1/4

3-3/4

16-1/2

3-7/8

6-1/2

28-5/8

7-3/8

2-1/8

2

2

58

-

-

PB8505A301

3-1/4

3-3/4

19-5/16

3-7/8

6-1/2

31-1/2

7-3/8

2-1/8

2

2

58

50 Hz Motor Driven Pump Dimensions (See Figure 1) •58

PB0508Y031

-

PB0508X031

3-1/4

3-3/4

10-3/16

3-7/8

6-1/2

20-3/16

7-3/8

1-7/16

3/4

3/4

34

PB0514Y051

-

PB0514X051

3-1/4

3-3/4

14-7/16

3-7/8

6-1/2

25-7/16

7-3/8

1-7/16

3/4

3/4

41

PB0714Y071

-

PB0714X071

3-1/4

3-3/4

14-15/16

3-7/8

6-1/2

25-15/16

7-3/8

1-7/16

3/4

3/4

47

PB1020Y101

-

PB1020X101

3-1/4

3-3/4

21-11/16

3-7/8

6-1/2

33-5/16

7-3/8

1-7/16

3/4

3/4

53

PB1023Y101

PB1023Z101

PB1023X101

3-1/4

3-3/4

24-3/8

3-7/8

6-1/2

36

7-3/8

1-7/16

3/4

3/4

55

PB2717Y201

-

-

3-1/4

3-3/4

21-5/16

3-7/8

6-1/2

33-7/16

7-3/8

1-7/16

1

1

56

-

-

PB3508X151

3-1/4

3-3/4

16-13/16

3-7/8

6-1/2

29-11/16

7-3/8

1-7/16

1

1

52

PB1021Y101

-

-

3-1/4

3-3/4

22-1/2

3-7/8

6-1/2

34-3/16

7-3/8

1-7/16

3/4

3/4

54

PB1920Y151

-

-

3-1/4

3-3/4

24-1/16

3-7/8

6-1/2

34-3/8

7-3/8

1-7/16

3/4

3/4

56

-

PB1922Z201

-

3-1/4

3-3/4

26-1/8

3-7/8

6-1/2

37-3/16

7-3/8

1-7/16

3/4

3/4

59

(*) NOTE: Figure 1, holes in mounting base are open slotted 3/8” wide x 1/2” long; dimension A & B are centerline from these open slotted holes. These holes are suitable for 1/4 to 3/8” bolts.

Dimensions also apply to three phase models.

(†) Equipped with carrying handle. 132079 handle available as an option on other models. Add 1-3/8” to “G” if handle is included.

1	132934
FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com

PERFORMANCE SPECIFICATIONS

	PRESSURE ADDED - PSI				10	20	40	60	80	100	120	140	160	180	200	Max.	Suction	Disch.
	Powder-																Pipe
Stainless		Cast Iron														Press.		Pipe Tap
	Coated Cast		HP	Stage				Output - Gallons per Minute									Tap
Steel Fitted		Fitted														PSI		NPT
	Iron Fitted																NPT
	PB0508C031	PB0508A031•	1/3	8	9.5	8.7	7.3	5.8	3.5							87
PB0512S051	PB0512C051	PB0512A051•	1/2	12	9.8	9.2	8.2	7.3	6.3	5.2	3.5					131
PB0516S071	PB0516C071	PB0516A071	3/4	16	9.9	9.5	8.7	8.0	7.3	6.5	5.8	4.8	3.5			175
PB0712S071	PB0712C071	PB0712A071•	3/4	12	14.0	13.4	12.2	10.9	9.5	7.9	6.0	3.6				152	3/4”	3/4”
PB1014S101	PB1014C101	PB1014A101	1	14	*	*	14.5	13.4	12.3	11.2	9.8	8.3	6.3	3.3		185
PB1016S151	PB1016C151	PB1016A151	1-1/2	16	*	*	14.7	13.8	12.9	11.9	10.8	9.7	8.2	6.6	4.3	211
PB1914S201	PB1914C201	PB1914A201	2	14	27.5	27.0	25.7	24.2	22.6	20.8	18.7	16.2	13.0	7.8		190
PB3506S201	PB3506C201	PB3506A201	2	6	41.5	41.1	40.5	34.2	23.3							90
PB2711S201	PB2711C201	PB2711A201	2	11	*	*	31.3	29.3	26.8	23.8	19.8	13.0				150	1”	1”
PB3508S301	PB3508C301	PB3508A301	3	8	41.5	41.1	40.9	40.0	34.2	26.4	10.0					120
PB2714S301	PB2714C301	PB2714A301	3	14	*	*	32.2	30.6	28.9	27.0	24.8	22.0	18.4	12.2		190
-	-	PB5504A201	2	4	77.6	71.5	52.5									55
-	-	PB5506A301	3	6	77.8	74.4	65.0	51.1	31.9							83	2”	2”
-	-	PB8504A201	2	4	105.8	90.0	47.0									49
-	-	PB8505A301	3	5	108.8	98.8	60.0	25.0								60

†Example: If PB0508A031 pump is connected to supply line of sufficient capacity, carrying water at 40 PSI, and the output of the pump is held to 7.3 GPM by a gate valve, the pump will add 40 PSI to line pressure for a total output pressure of 80 PSI.

*Operation of pump in this range may result in reduced pump life and/or motor damage.

To keep pump and seal lubricated, a minimum flow of 1.5 GPM must always be maintained through the pump.

Motor voltage:	Single Phase 1/3 - 2 HP - 115/230; 3 HP - 230V 60 Hz.
	Three Phase 1/2 - 2 HP - 208-230/460, 50/60Hz.
	Three Phase 3 HP - 208-230/460, 60 HZ
	For three phase models, use suffix “3” on the model no. Example: PB0512A053

• Handle included with these models only.

Single Phase Motor Data 60HZ									Chart C
		Single Phase† 60 Hz 3450 RPM Capacitor Start
		Factory	Service Factor Motor			Locked Rotor Motor
HP	Motor	Connected		Amps			Amps		Code Letter
	Voltage	Motor
			115V		230V	115V		230V
		Voltage
1/3	115/230	115V	8.6		4.3	26.0		13.0	K
1/2	115/230	115V	13.0		6.5	36.0		18.0	K
3/4	115/230	115V	14.0		7.0	52.0		26.0	K
1	115/230	230V	18.0		9.0	78.0		39.0	L
1-1/2	115/230	230V	21.0		10.5	98.0		49.0	J
2	115/230	230V	25.0		12.5	116.0		58.0	H
3	230	230V	-		13.5	-		53.0	D
Single Phase Motor Data 50HZ
		Single Phase† 50 Hz 2850 RPM Capacitor Start
1/2	115/230	115V	10.0		5.0	48.0		24.0	M
3/4	115/230	115V	14.4		7.2	64.0		32.0	L
1	115/230	230V	16.4		8.2	72.0		36.0	K
1-1/2	115/230	230V	23.6		11.8	104.0		52.0	K
2	230	230V	-		13.2	-		55.0	H

†Thermal overload protector - automatic reset

2

FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com

Three Phase Motor Data										Chart D
		Three Phase† 60/50 Hz 3450/2850 RPM Capacitor Start
			Factory	Service Factor Motor			Locked Rotor Motor
HP	Motor		Connected		Amps		Amps			Code Letter
	Voltage		Motor
				230V		460V	230V		460V
			Voltage
3/4	208-230/460		230V	3.5		1.75	19.0		9.5	K
1	208-230/460		230V	4.5		2.25	26.9		13.5	K
1-1/2	208-230/460		230V	5.7		2.85	33.5		16.8	K
2	208-230/460		230V	7.4		3.70	44.0		22.0	K
3	208-230/460		230V	9.8		4.90	48.0		24.0	D

3 HP, 3 Phase motor operable on 60Hz only.

Material Construction		Chart E
Component	Standard Models*	Stainless Steel Models
Motor	Rear access - Nema 56J face	Rear access - Nema 56J face
Bearings	Ball-ball, permanently lubricated	Ball-ball, permanently lubricated
Impellers	Noryl with 304 stainless steel bearing insert	Noryl with 304 stainless steel bearing insert
Diffuser	Noryl	Noryl
Diffuser plates	Delrin	Delrin
Pump shaft	416 Stainless steel	304 Stainless steel
Pump shaft coupling	316 Stainless steel	316 Stainless steel
Pump shell	304 Stainless steel	304 Stainless steel
Discharge & inlet casting	Cast iron	304 Stainless steel
O-Rings	Buna-N	Viton
Seal composition	Carbon-silicon carbide, stainless steel spring	Carbon-silicon carbide, stainless steel spring
	and Buna-N	and Viton

*Models with powder coated inlet & discharge also available.

Minimum Wire Size Chart (Gauge)									Chart F
Motor				Distance In Feet From Motor To Service Panel					Breaker Size
	Volts	Phase	0-50	50-100	100-150	150-200		200-300
HP									(Amps)
					Wire Size
1/3	115/230	1	14/14	14/14	14/14	12/14		12/14	15/15
1/2	115/230	1	12/14	12/14	12/14	12/14		10/14	20/15
3/4	115/230	1	12/14	12/14	10/14	10/12		8/12	20/15
1	115/230	1	10/14	10/14	10/12	8/12		6/10	30/15
11/2	115/230	1	10/12	8/12	6/12	*/10		*/10	30/20
2	115/230	1	10/12	8/12	6/12	*/10		*/10	30/20
3	230	1	10	10	10	10		8	30
3/4	230/460	3	14/14	14/14	14/14	14/14		14/14	15/15
1	230/460	3	14/14	14/14	14/14	14/14		12/14	15/15
11/2	230/460	3	14/14	14/14	14/14	12/14		12/14	15/15
2	230/460	3	14/14	14/14	14/14	12/14		10/12	15/15
3	230/460	3	14/14	14/14	14/14	12/14		10/12	15/15

(*) Not economical to run in 115V, use 230V.

3

FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com

General Safety Information

Carefully read and follow all safety instructions in this manual and on pump. Keep safety labels in good condition. Replace missing or damaged safety labels.

This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.

Warns of hazards that WILL cause serious personal injury, death or major property damage if ignored.

!

Warns of hazards that CAN cause serious personal injury or death, if ignored.

Warns of hazards that MAY cause minor personal injury, product or property damage if ignored.

IMPORTANT: Indicates factors concerned with operation, installation, assembly or maintenance which could result in damage to the machine or equipment if ignored.

NOTE: Indicates special instructions which are important but are not related to hazards.

!

Hazardous voltage. Can shock, burn or cause death. Ground pump before connecting to power supply.

Wire motor for correct voltage. See “Electrical” section and Motor Data Charts C&D of this manual, and motor nameplate.

Ground motor before connecting to power supply.

Meet United States National Electrical Code and local codes for all wiring.

Do not handle a pump or pump motor with wet hands or when standing on a wet or damp surface or in water.

Follow wiring instructions in this manual when connecting to power lines.

!

Always disconnect power source before performing any work on or near the motor or its connected load.

Do not use to pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in flammable and/or explosive atmospheres.

Hazardous pressure! Install pressure relief valve in discharge pipe. Release all pressure on system before working on any component.

1.Make workshop child proof - use padlocks, master switches; remove starter keys.

2.Wear safety glasses when working with pumps.

3.Wear a face shield and proper apparel when pumping hazardous chemicals.

4.Keep work area clean, uncluttered and properly lighted; replace all unused tools and equipment.

5.Provide guarding around moving parts.

6.Keep visitors at a safe distance from the work area.

7.Periodically inspect pump and system components.

8.Protect electrical cord. Replace or repair damaged or worn cords immediately.

9.Do not insert finger or any object into pump or motor openings.

10.Secure the discharge line before starting the pump. An unsecured discharge line will whip, possibly causing personal injury and/or property damage or puncture.

Do not touch an operating motor or engine. They are designed to operate at high temperatures.

!

This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

!

Risk of Electric Shock. This pump has not been investigated for use in swimming pool areas.

NOTE: Pumps with the “CSA-CUS” mark are tested to UL standard UL778 and certified to CSA standard C22.2 No. 108.

Pre-Installation

HANDLING

1.Use handle supplied to lift pump.

2.Avoid impact on pump or motor. In particular, avoid impact on discharge end of pump or rear motor access cover.

LOCATION

!

In any installation where property damage and/or personal injury might result from an inoperative or leaking pump due to power outages, discharge line blockage, or any other reason, a backup system(s) should be used.

1.Locate pump as close to the fluid source as possible, keeping the inlet pipe short as possible.

2.Place unit where the pump and piping are protected from the weather and extremes of heat, humidity and below freezing temperatures.

3.Mount unit in a dry location that is easily accessible for inspection and maintenance. If a dry location is not available, mount it on a foundation well above the wet floor.

4.Allow ample clearance around unit for free air circulation.

SUCTION LIMITATIONS

1.Units are non self-priming.

2.Pressure booster pumps are not recommended for suction lift applications.

PIPING

1.Use galvanized piping, rigid plastic or other suitable pipe that will not collapse under suction or rupture due to pressure.

If hose is used, make sure it is the reinforced industrial type that is rated higher than the shutoff pressure of the system. Ordinary garden hose will collapse and starve the pump of water.

2.The diameter of the inlet and discharge pipe should be no smaller than the corresponding ports of the pump (See Figure 1). Smaller pipe will reduce the capacity of the pump. Increase pipe size on long runs.

3.Avoid air pockets in inlet piping or air will accumulate at high points, making priming difficult.

4.Use pipe compound on all joints and connections. Use Teflon tape or plastic joint stik, on plastic pipe. Draw all pipe up tightly.

IMPORTANT: The entire system must be air and water tight for efficient/proper operation.

4

FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com

Installation

PUMP INSTALLATION

IMPORTANT: Pump is built to handle clear water only; it is not designed to handle water containing sand, silt or other abrasives.

1.Refer to Figures 6, 7, and 8 for typical installations.

Support pump and piping when assembling and when installed. Failure to do so may cause piping to break, pump to fail, motor bearing failures, etc.

2.If the pump is used as part of a permanent installation, bolt to a rigid foundation.

!

Use only components that are rated for maximum pressure pump can produce when used in boosting system or any other system. Do not exceed the total maximum pressure boost as listed per model in Performance Charts B.

PRESSURE BOOST SYSTEMS

1.On pressure boost systems, locate the pump so that there will always be a positive supply of water to the pump (See Figures 6, 7 and 8).

2.For service convenience, install a gate valve and union in the inlet and discharge line.

Do not use a globe valve or other restricting type of valve that will seriously restrict the pumps discharge capacity.

3.Install a check valve as shown in Figure 6. Be sure check valve flow arrows point in the direction of water flow.

4.Whenever dirt, sand or debris is present in the supply water, install a strainer or filter on the inlet side of the pump (See Figure 7).

NOTE: For heavy amounts of sediment, install a trap filter on the inlet side of the pump (See Figure 5). NOTE: Pressure gauges installed before and after the filter will show pressure differential indicating the need for filter replacement or cleaning.

	No Sags	Sags Allow Air Pockets		No Air Leaks In	Pipe Joint Compound
				Inlet Pipe	Will Damage Plastic
				If Air Flows
				Water
				Won’t
					IL0419
	If Air Pockets Form,		IL0418		IL0420
	Water Won’t Flow
					Use Teflon Tape
	Figure 2 - No Air Pockets in Inlet Pipe			Figure 3 - Inlet Pipe Must Not Leak
		Mount pump in correct position or pump failure will result.
		Correct		Incorrect

IL0315

	Figure 4A		Figure 4B

SAND AND SEDIMENT TRAP FILTER

Standard Pressure

Tank - 42 Gallon Or

Larger

Outlet

Inlet

Clean Out

Sand Settles To The Bottom

IL0421

Figure 5

IMPORTANT: Clean all filters and strainers on a regular schedule.

5

FLINT & WALLING, INC. • 95 North Oak St. • Kendallville, IN 46755 • www.flintandwalling.com