Horizon Fitness EX-65, EX-75, EX-55 User Manual 2

0 (0)

HZ SERIES

PREMIUM SERIES

FOR MODELS :

EX-55

EX-65

EX-75

E L L I P T I C A L USER’S GUIDE

 

 

 

 

 

 

 

 

HZ_Ellipticals_Rev.1.5.indd 1

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I N T R O D U C T I O N

CONGRATULATIONS and THANK YOU for your purchase of this Horizon Fitness elliptical!

Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Fitness elliptical can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongest frame-to-brake warranty packages in the industry.

You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.

Horizon Fitness delivers.

TABLE OF CONTENTS

Important Precautions

4

 

 

Assembly

5

 

 

Before You Begin

17

 

 

Elliptical Operation

18

 

 

Conditioning Guidelines

27

 

 

Troubleshooting & Maintenance

34

 

 

Limited Warranty

38

CONTACT INFORMATION

Back Panel

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

IMPORTANT PRECAUTIONS

SAVE THESE INSTRUCTIONS

Read all instructions before using this elliptical. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this elliptical. It is the responsibility of the owner to ensure that all users of this elliptical are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Customer Tech Support at the number listed on the back panel of this manual.

To reduce the risk of burns, fire, electrical shock or injury to persons:

If you experience any kind of pain, including, but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.

Maintain a comfortable pace. Do not sprint above 80 rpms on this machine.

To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or dismounting the machine.

Do not wear clothes that might catch on any part of the elliptical.

Do not turn pedal arms by hand.

Make sure handlebars are secure before each use.

Do not insert or drop any object into any opening.

Unplug elliptical before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)

This elliptical should not be used by persons weighing more than 250 pounds on the EX-55, 275 pounds on the EX-65 and 300 pounds on the EX-75. Failure to comply will void the warranty.

This elliptical is intended for in-home use only. Do not use this elliptical in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.

Do not use elliptical in any location that is not temperature controlled, such as but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.

Use the elliptical only as described in this manual.

At NO time should pets or children under the age of 12 be closer to the elliptical than 10 feet. At NO time should children under the age of 12 use the elliptical.

Children over the age of 12 should not use the elliptical without adult supervision.

It is essential that your elliptical is used only indoors, in a climate controlled room. If your elliptical has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the elliptical is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.

ASSEMBLY

IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!

There are several areas during the assembly process of a elliptical that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical, the assembly instructions must be reviewed and corrective actions should be taken.

UNPACKING

Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.

NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.

Before proceeding, find your elliptical’s serial number located on the front stabilizer tube and enter it in the space provided below. Also locate the model name which is located on the side cover badge.

enter your serial number and model name in the boxes below:

SERIAL NUMBER:

MODEL NAME:

*Refer to the serial number and model name when calling for service.

*Also enter this serial number on your Warranty Card.

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

SPEAKERS (EX-75)

 

A S S E M B LY STEP 1

 

 

FAN (EX-65, EX-75)

CONSOLE (EX-75 SHOWN)

."*/ '3".&

 

 

 

#0-5 "

 

UPPER HANDLEBAR

8"4)&3 #

GRIP PULSE

 

8"4)&3 $

MAIN FRAME

CONSOLE MAST

LOWER HANDLEBAR

ACCESSORY TRAY

 

'30/5 45"#*-*;&3 56#&

 

LOWER LINK ARM

 

 

PIVOTING FOOT PAD

FRONT STABILIZER TUBE

 

 

 

PEDAL ARM

STABILIZER COVER

A) Open HARDWARE BAG FOR STEP 1.

 

 

 

 

PERIMETER BARS (EX-75)

B) Attach the FRONT STABILIZER TUBE to the MAIN FRAME using 2

BOLTS (A), 2 WASHERS (B) and 2 WASHERS (C).

STABILIZER COVER (EX-75)

 

WHEEL COVER (EX-65, EX-75)

 

 

 

 

 

TOOLS INCLUDED

 

PARTS INCLUDED

 

 

 

 

 

 

 

 

c 5mm Allen Wrench

c 1 Console

EX-65:

 

c 1 Console Mast

c 6 Hardware Bags

c 6mm Allen Wrench

c 1 Front Stabilizer Tube

c 2 Front Stabilizer Covers

c Phillips Screw Driver

c 2 Upper Handlebars

c 2 Top Side Covers

 

 

c 13/15mm Flat Wrench

c 2 Lower Handlebars

c 1 Accessory Tray

 

 

c 2 Lower Link Arms

 

 

c 1 Horizon Fitness, 12-Volt Power Supply

 

 

c 2 Pivoting Foot Pads

 

 

 

 

 

 

c 2 Elbow Covers

EX-75:

 

 

 

c 2 Handlebar Covers

c 2 Perimeter Bars

 

 

 

 

 

 

 

 

c 6 Hardware Bags

 

 

EX-55:

 

 

 

 

c 3 Stabilizer Covers

 

 

c 5 Hardware Bags

 

 

c 2 Top Side Covers

 

 

c 2-piece Top Cap

 

 

c 1 Accessory Tray

 

 

c 1 Horizon Fitness

 

 

c 1 Horizon Fitness, 12-Volt Power Supply

 

 

6-Volt Power Supply

 

 

 

 

If you have questions or if there are any missing parts, contact Customer Tech Support. Contact information is located on the back panel of this manual.

For a complete exploded diagram, visit us at www.horizonfitness.com

HARDWARE BAG FOR STEP 1 CONTENTS :

 

 

 

 

 

 

 

BOLT (A)

SPRING WASHER (B)

FLAT WASHER (C)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20 mm

18 mm

20 mm

 

 

 

 

 

Qty: 2

Qty: 2

Qty: 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

A S S E M B LY STEP 2

BOLT (A)

CONSOLE MAST

SPRING WASHER (B)

FLAT WASHER (C)

CONSOLE

MAST

BOOT

CONSOLE WIRES

MAIN FRAME

A)Open HARDWARE BAG FOR STEP 2.

B)Carefully pull the CONSOLE WIRES through the CONSOLE MAST using the twist tie located inside the

CONSOLE MAST.

C)Attach the CONSOLE MAST to the MAIN FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4 FLAT WASHERS (C).

HARDWARE BAG FOR STEP 2 CONTENTS :

 

 

BOLT (A)

SPRING WASHER (B)

FLAT WASHER (C)

20 mm

18 mm

20 mm

Qty: 4

Qty: 4

Qty: 4

 

SCREW (K)

 

EX-65 & EX-75 ONLY:

10 mm

 

 

Qty: 2

 

A S S E M B LY STEP 2 ( C O N T I N U E D )

 

 

EX-55 ONLY

 

 

TOP BACK COVER

 

 

CONSOLE

TOP FRONT COVER

 

 

 

MAST

 

SCREWS (K)

BOOT

 

 

 

ACCESSORY TRAY

 

 

(EX-65, EX-75)

 

 

MAIN FRAME

TOP SIDE COVERS

 

 

(EX-65, EX-75)

 

D)Insert the left TOP SIDE COVER, followed by the right TOP SIDE COVER and snap them together.

E)Insert ACCESSORY TRAY and secure it using 2 SCREWS (K) as shown (EX-65, EX-75 only).

F)Slide CONSOLE MAST BOOT down to seal the console mast hole.

 

 

 

 

 

 

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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Horizon Fitness EX-65, EX-75, EX-55 User Manual 2

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

A S S E M B LY STEP 3 (EX - 65 & EX - 75

ONLY)

 

SCREWS (F)

 

 

FRONT STABILIZER COVER

 

 

EX-65 ONLY

 

 

PERIMETER BARS

 

 

 

SCREWS (F)

SCREWS (F)

 

 

 

 

FRONT STABILIZER COVER

 

BOLTS (E)

BOLTS (G)

REAR STABILIZER COVER

 

 

 

 

EX-75 ONLY

NOTE: EX-55 SKIP THIS STEP

A)Open HARDWARE BAG FOR STEP 3.

B)EX-75 ONLY: Attach the PERIMETER BARS using 2 BOLTS (G) and 2 BOLTS (E).

C)EX-75 ONLY: Attach REAR STABILIZER COVER using 2 SCREWS (F).

D)Attach FRONT STABILIZER COVERS using 2 SCREWS (F) for each side.

EX-75 ONLY

HARDWARE BAG FOR STEP 3 CONTENTS :

 

BOLT (G)

BOLT (E)

SCREW (F)

50 mm

40 mm

10 mm

Qty: 2

Qty: 2

Qty: 6

EX-65 ONLY

HARDWARE BAG FOR STEP 3 CONTENTS :

SCREW (F) 10 mm Qty: 4

A S S E M B LY STEP 4

611&3 )"/%-"3

 

/05$)

 

 

 

13& "55"$)&%

$0/40-& ."45

5"#

4&5 4$3&84

13& "55"$)&% #0-5 8"4)&3

-08&3 )"/%-"3

NOTE: There is NO hardware bag for this step. All hardware is pre-installed.

A)Remove PRE-ATTACHED BOLT & WASHERS from CONSOLE MAST.

B)Slide LOWER HANDLEBARS onto CONSOLE MAST and attach by re-inserting PRE-ATTACHED BOLT & WASHERS.

C)Slide UPPER HANDLEBARS onto LOWER HANDLEBARS and align NOTCH with TAB making sure handlebars are joined together completely. Secure UPPER HANDLEBARS to LOWER HANDLEBARS using PRE-ATTACHED SET SCREWS.

After handlebars are assembled they will rotate freely – be cautious. Until the machine is fully assembled, do not grab the handlebars for support.

10

 

11

 

 

 

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

HZ_Ellipticals_Rev.1.5.indd 10-11

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IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

A S S E M B LY STEP 5

UPPER HANDLEBAR

HANDLEBAR

COVERS

NOTE: There is NO hardware bag for this step.

A)Snap the front and back HANDLEBAR COVERS together onto the UPPER HANDLE BARS. Note the position of the snap tabs on the covers before snapping into position.

B)Repeat on other side.

A S S E M B LY STEP 6

 

 

 

 

LOWER LINK ARM

 

LOWER

 

 

HANDLEBAR

 

TEFLON WASHERS

 

 

 

SPACER

 

 

LOWER HANDLEBAR

 

GUIDE RAIL

 

NUT (H)

BOLT (E)

 

 

 

SPACER (G)

LOWER LINK ARM

TEFLON WASHERS (F)

 

A)Open HARDWARE BAG FOR STEP 6.

B)Slide SPACER (G) into LOWER HANDLEBAR.

C) Place TEFLON WASHERS (F) on either side of SPACER (G). While holding TEFLON WASHERS (F) slide LOWER LINK ARM into bottom end of LOWER HANDLEBAR.

D)Insert BOLT (E) into LOWER HANDLEBAR and secure using NUT (H).

E)Repeat on other side.

HARDWARE BAG FOR STEP 6 CONTENTS :

BOLT (E)

 

 

SPACER (G)

 

 

60 mm

 

 

44 mm axis

Qty: 2

 

 

Qty: 2

TEFLON WASHER (F)

NYLON NUT (H)

INSIDE DIAMETER:

24 mm

8 mm

Qty: 4

Qty: 2

 

12

 

13

 

 

 

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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