Horizon Fitness EX-66 User Manual

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HORIZON SERIES

FOR MODEL :

EX-66

ELLIPTICAL USER’S GUIDE

I N T R O D U C T I O N

CONGRATULATIONS and THANK YOU for your purchase of this Horizon Fitness elliptical!

Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Fitness elliptical can help you attain it – adding club-qualityperformance to yourat-homeworkouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongestframe-to-brakewarranty packages in the industry.

You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.

Horizon Fitness delivers.

TABLE OF CONTENTS

Important Precautions

4

 

 

Assembly

5

 

 

Before You Begin

16

 

 

Elliptical Operation

17

 

 

Conditioning Guidelines

28

 

 

Troubleshooting & Maintenance

34

 

 

Limited Warranty

38

CONTACT INFORMATION

Back Panel

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING & MAINTENANCE GUIDELINES

LIMITED WARRANTY

IMPORTANT INTRODUCTIONPRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

IMPORTANT PRECAUTIONS

SAVE THESE INSTRUCTIONS

Read all instructions before using this elliptical. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this elliptical. It is the responsibility of the owner to ensure that all users of this elliptical are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Customer Tech Support at the number listed on the back panel of this manual.

To reduce the risk of burns, fire, electrical shock or injury to persons:

If you experience any kind of pain, including, but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.

Maintain a comfortable pace. Do not sprint above 80 rpms on this machine.

To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or dismounting the machine.

Do not wear clothes that might catch on any part of the elliptical.

Do not turn pedal arms by hand.

Make sure handlebars are secure before each use.

Do not insert or drop any object into any opening.

Unplug elliptical before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)

This elliptical should not be used by persons weighing more than 275 pounds. Failure to comply will void the warranty.

This elliptical is intended for in-homeuse only. Do not use this elliptical in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.

Do not use a elliptical in any location that is not temperature controlled, such as, but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.

Use the elliptical only as described in this manual.

Keep the topside of the foot support clean and dry.

Care should be taken when mounting or dismounting the equipment. Before mounting or dismounting, move the pedal on the mounting or dismounting side to its lowest position and bring the machine to a complete stop.

Disconnect all power before servicing the equipment.

At NO time should pets or children under the age of 12 be closer to the elliptical than 10 feet. At NO time should children under the age of 12 use the elliptical.

Children over the age of 12 should not use the elliptical without adult supervision.

It is essential that your elliptical is used only indoors, in a climate controlled room. If your elliptical has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the elliptical is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.

A S S E M B LY

IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!

There are several areas during the assembly process of a elliptical that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical, the assembly instructions must be reviewed and corrective actions should be taken.

UNPACKING

Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.

NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.

Before proceeding, find your elliptical’s serial number located on the front stabilizer tube and enter it in the space provided below. Also locate the model name which is located on the side cover badge.

enter your serial number and model name in the boxes below:

SERIAL NUMBER:

MODEL NAME:

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING & MAINTENANCE GUIDELINES

*Refer to the serial number and model name when calling for service.

*Also enter this serial number on your Warranty Card.

LIMITED WARRANTY

IMPORTANT INTRODUCTIONPRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

SPEAKERS

FAN

GRIP PULSE

CONSOLE MAST

TOP CAP

PIVOTING FOOT PAD

PEDAL ARM

REAR STABILIZER CAPS

CONSOLE

UPPER HANDLEBAR

HANDLEBAR COVER SET

CONSOLE MAST BOOT

MAIN FRAME

LOWER HANDLEBAR

CUSTOMSTRIDEADJUSTMENT KNOB

ELBOW COVER SET

FRONT STABILIZER TUBE

PEDAL ARM COVER

LOWER LINK ARM

MID-STABILIZERCOVER

ROLLER WHEEL COVER

TOOLS INCLUDED

 

PARTS INCLUDED

 

 

5mm L Wrench

 

1 Console

1 Console Mast Boot

1 Console Mast

1 Top Cap

5mm T Wrench

2 Upper Handlebars

2 Pedal Arms

Phillips Screw Driver

2 Lower Handlebars

2

Roller Wheel Covers

 

 

13/17mm Flat Wrench

2 Lower Link Arms

6

Hardware Bags

 

 

2 Pivoting Foot Pads

1

Power Supply

 

 

2 Elbow Covers Sets

1

Audio Adaptor Cable

 

 

2

Handlebar Cover Sets

 

 

 

 

2

Mid-StabilizerCovers

 

 

 

 

2

Rear Stabilizer Caps

 

 

 

 

1

Stabilizer Bar

 

 

If you have questions or if there are any missing parts, contact Customer Tech Support. Contact information is located on the back panel of this manual.

For a complete exploded diagram, visit us at www.horizonfitness.com

A S S E M B LY STEP 1

CONSOLE MAST

CONSOLE MAST BOOT

TOP CAP

 

WAVY WASHER (D)

 

FLAT WASHER (C)

 

SPRING WASHER (B)

 

BOLT (A)

CONSOLE WIRE

MAIN FRAME

A)Open HARDWARE BAG FOR STEP 1.

B)Slide the CONSOLE MAST BOOT followed by the TOP CAP over the CONSOLE MAST.

C)Carefully pull the CONSOLE WIRES through the CONSOLE MAST using the twist tie located inside the

CONSOLE MAST.

D)Attach the sides of the CONSOLE MAST to the MAIN FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4 FLAT WASHERS (C).

E)Attach the front of the CONSOLE MAST to the MAIN FRAME using 2 BOLTS (A), 2 SPRING WASHERS (B) and 2 WAVY WASHERS (D).

F)Slide CONSOLE MAST BOOT down to seal the console mast hole.

HARDWARE BAG FOR STEP 1 CONTENTS :

BOLT (A)

SPRING WASHER (B)

FLAT WASHER (C)

WAVY WASHER (D)

15 mm

Qty: 6

20 mm

17 mm

Qty: 6

 

Qty: 4

Qty: 2

 

 

 

angle view

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

IMPORTANT INTRODUCTIONPRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING MAINTENANCE & GUIDELINES

A S S E M B LY STEP 2

STABILIZER BAR

MID-STABILIZERCOVER

REAR STABILIZER CAPS

MID-STABILIZER

FLAT WASHER (E)

BOLT (D)

A)Open HARDWARE BAG FOR STEP 2.

B)Carefully slide the STABILIZER BAR through the MID-STABILIZER.

C)Attach MID-STABILIZERCOVERS to the STABILIZER BAR using 2 BOLTS (D) and 2 FLAT WASHERS (E).

D)Slide REAR STABILIZER CAPS into the REAR STABILIZER to seal the rear stabilizer holes.

HARDWARE BAG FOR STEP 2 CONTENTS :

BOLT (D)

FLAT WASHER (E)

19 mm

16 mm

Qty: 2

Qty: 2

LIMITED WARRANTY

A S S E M B LY STEP 3

 

 

FOOTPAD

MAIN FRAME

 

 

PEDAL ARM

 

 

 

WASHER (H)

WASHER (I)

BOLT (G)

 

WAVY WASHER (D)

 

 

SCREWS (F)

 

 

 

A)Open HARDWARE BAG FOR STEP 3.

B)Attach FOOTPAD to PEDAL ARM using 4 SCREWS (F).

C)Attach PEDAL ARM to the MAIN FRAME with 1 BOLT (G), 1 WASHER (I), 1 WAVY WASHER (D) and 1 WASHER (H).

D)Repeat on other side.

HARDWARE BAG FOR STEP 3 CONTENTS :

SCREW (F)

BOLT (G)

 

 

12 mm

13 mm

 

Qty: 8

Qty: 2

WASHER (H)

WASHER (I)

WAVY WASHER (D)

Qty: 2

Qty: 2

Qty: 2

angle view

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING & MAINTENANCE GUIDELINES

LIMITED WARRANTY

IMPORTANT INTRODUCTIONPRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

TROUBLESHOOTING CONDITIONING MAINTENANCE & GUIDELINES

A S S E M B LY STEP 4

 

PEDAL ARM

 

PEDAL ARM COVER

SCREW (J)

SCREW (K)

 

ROLLER WHEEL COVER

 

A)Open HARDWARE BAG FOR STEP 4.

B)Attach the PEDAL ARM COVER using 1 SCREW (J).

C)Attach the ROLLER WHEEL COVER using 1 SCREW (K).

D)Repeat on other side.

HARDWARE BAG FOR STEP 4 CONTENTS :

SCREW (J)

SCREW (K)

15 mm

12 mm

Qty: 2

Qty: 2

LIMITED WARRANTY

10