Honeywell ST 3000 User Manual

ST 3000 Smart Transmitter

Release 300 and SFC Smart Field

Communicator Model STS 103

Installation Guide

34-ST-33-39 2/05

Copyright, Notices, and Trademarks

Printed in U.S.A. – © Copyright 2005 by Honeywell Inc.

February 2005

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

This document was prepared using Information Mapping® methodologies and formatting principles.

TDC 3000, SFC, Smartline, and ST 3000 are U.S. registered trademarks of Honeywell Inc.

Windows, Windows 95 are trademarks of Microsoft Corporation.

Information Mapping is a trademark of Information Mapping Inc.

Industrial Measurement and Control

Honeywell International Inc.

2500 W. Union Hills Drive

Phoenix, Arizona 85027

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ST 3000 Release 300 Installation Guide

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About This Publication

This manual is intended as a handy guide for installing ST 3000® Release 300 Smart Transmitters. It provides data for checking out, mounting and wiring the transmitter as well as detailed wiring diagrams for reference. Much of this same information is also included in the ST 3000 Smart Transmitter Release 300 and SFC® Smart Field Communicator Model STS 103 User’s Manual 34-ST-25-14 which is the main reference document. We supply this information with each transmitter as an aid in completing installation tasks as quickly as possible.

Procedures in this manual that involve using a Smart Field Communicator (SFC) to “talk” to the transmitter are based on using our latest SFC Model STS103. You can also use the Smartline Configuration Toolkit (SCT 3000) software program to perform transmitter configuration and start up. The SCT 3000 contains an on-line user manual and help information that provides details for setting up the transmitter.

If you will be digitally integrating the ST 3000 transmitter with our TotalPlant® Solution (TPS) system, you will need to supplement this information with data in the PM/APM Smartline® Transmitter Integration Manual which is supplied with the TDC 3000®X bookset. TPS is the evolution of TDC 3000X.

This guide does not apply to Series 100e, non Release 300 Series 100/900 and Series 600 transmitter models. If you have one of these ST 3000 Smart Transmitter Series, refer to the Installation Guide and User’s Manual supplied with the transmitter for information.

Patent Notice

This product is covered by one or more of the following U.S. Patents: 4,520,488; 4,567,466; 4,494,183; 4,502,335; 4,592,002; 4,553,104; 4,541,282; 4,806,905; 4,797,669; 4,735,090; 4,768,382; 4,787,250; 4,888,992; 5,811,690; 5,875,150; 5,765,436; 4,734,873; 6,041,659 and other patents pending.

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References

Publication	Publication	Binder	Binder
Title	Number	Title	Number
ST 3000 Smart Transmitter Release 300	34-ST-25-14
and SFC Smart Field Communicator
Model STS 103 User’s Manual
SCT 3000 Smartline Configuration	34-ST-10-08
Toolkit Start-Up and Installation Manual
Smart Field Communicator Model	34-ST-11-14
STS103 Operating Guide
For R400 and later:
PM/APM Smartline Transmitter	PM12-410	Implementation/	TDC 2045
Integration Manual		PM/APM Optional Devices

Symbol Definitions

This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.

This WARNING symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.

WARNING: risk of electrical shock. This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.

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Table of Contents

REFERENCES ..................................................................................................................		IV
TECHNICAL ASSISTANCE.............................................................................................		VIII
SECTION 1 —GETTING STARTED ...................................................................................		1
1.1	CE Conformity (Europe) Notice.................................................................................................	1
1.2	Preliminary Checks ...................................................................................................................	2
SECTION 2 —OPTIONAL BENCH CHECK .......................................................................		5
2.1	Connecting Power and SCT/SFC .............................................................................................	5
2.2	Testing Communications...........................................................................................................	7
2.3	Verifying Configuration Data ...................................................................................................	10
2.4	Changing Default Failsafe Direction........................................................................................	13
2.5	Optional Write Protect Jumper ................................................................................................	15
2.6	Setting Range Values Using Local Adjustments.....................................................................	16
SECTION 3 —PREINSTALLATION CONSIDERATIONS................................................		17
3.1	Considerations for ST 3000 Transmitter .................................................................................	17
3.2	Considerations for SFC/SCT...................................................................................................	20
3.3	Considerations for Local Smart Meter Option.........................................................................	22
SECTION 4 —INSTALLATION.........................................................................................		23
4.1	Mounting ST 3000 Transmitter................................................................................................	23
4.2	Piping ST 3000 Transmitter.....................................................................................................	34
4.3	Wiring ST 3000 Transmitter ....................................................................................................	39
SECTION 5 —REFERENCE DRAWINGS ........................................................................		45
5.1	Wiring Diagrams and Dimension Drawings ............................................................................	45
APPENDIX A SMART METER REFERENCE...............................................................		51
A.1	Introduction..............................................................................................................................	51
A.2	Smart Meter Display................................................................................................................	52
A.3	Smart Meter Specifications .....................................................................................................	53
A.4	Setting Range Values (Local Zero and Span).........................................................................	54
A.5	Configuring Smart Meter Using Pushbuttons..........................................................................	59
A.6	Configuring Smart Meter Using SFC.......................................................................................	73
A.7	Configuring Smart Meter Using SCT 3000..............................................................................	79
A.8	Typical Smart Meter Indications ..............................................................................................	80
APPENDIX B —HAZARDOUS LOCATIONS REFERENCE............................................		83
B.1	North American Classification of Hazardous Locations..........................................................	83
B.2	International Electrotechnical Commission (IEC) Classification of Hazardous
Locations .........................................................................................................................................		89
B.3	Enclosure Ratings ...................................................................................................................	93
INDEX................................................................................................................................		95

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	Figures and Tables
Figure 1	Typical Power Supply and SCT/SFC Connections to ST 3000. ............................................	6
Figure 2	Location of Failsafe Direction Jumper on PWA. ..................................................................	14
Figure 3	Write Protect Jumper Location and Selections....................................................................	15
Figure 4	Typical Mounting Area Considerations Prior to Installation .................................................	17
Figure 5	Typical Bracket Mounted and Flange Mounted Installations ...............................................	23
Figure 6	Leveling a Model STA122 or 922 Absolute Pressure Transmitter.......................................	27
Figure 7	Typical Flange Mounted Transmitter Installation .................................................................	29
Figure 8	Typical Flush Mounted Transmitter Installation ...................................................................	30
Figure 9	Typical Pipe and Flange Mounted Installations ...................................................................	31
Figure 10	Typical Remote Diaphragm Seal Transmitter Installation....................................................	33
Figure 11	Typical 3-Valve Manifold and Blow-Down Piping Arrangement. .........................................	34
Figure 12	Typical Arrangement for ½” NPT Process Connection Piping.............................................	35
Figure 13	Operating Range for ST 3000 Transmitters.........................................................................	39
Figure 14	ST 3000 Transmitter Terminal Block ...................................................................................	40
Figure 15	Ground Connection for Lightning Protection........................................................................	42
Figure A-1	Smart Meter Display with All Indicators Lit...........................................................................	52
Figure A-2	Typical Setup for Setting Range Values Using Local Zero and Span Adjustments. ...........	58
Table 1	Connecting Power Supply and SFC to ST 3000....................................................................	6
Table 2	Testing Communications with Transmitter.............................................................................	7
Table 3	Verifying Transmitter’s Configuration Data (Using the SFC) ...............................................	10
Table 4	Cutting Failsafe Direction Jumper........................................................................................	14
Table 5	Operating Temperature Limits (Transmitters with Silicone Fill Fluids) ................................	18
Table 6	Transmitter Overpressure Ratings.......................................................................................	19
Table 7	Installing and Charging SFC Battery Pack...........................................................................	20
Table 8	Mounting ST 3000 Transmitter to a Bracket ........................................................................	24
Table 9	Zero Corrects Procedure for STD110 ..................................................................................	28
Table 10	Mounting Remote Diaphragm Seal Transmitter ..................................................................	32
Table 11	Suggested Transmitter Location for Given Process ............................................................	35
Table 12	Process Connections ...........................................................................................................	36
Table 13	Flange Description ...............................................................................................................	37
Table 14	Installing Flange Adapter .....................................................................................................	38
Table 15	Wiring the Transmitter..........................................................................................................	41
Table A-1	Smart Meter PushbuttonDescription ....................................................................................	52
Table A-2	Smart Meter Specifications. .................................................................................................	53
Table A-3	Setting Range Values Using Local Zero and Span Adjustments ........................................	54
Table A-4	Smart Meter Engineering Units Code ..................................................................................	60
Table A-5	Selecting Engineering Units .................................................................................................	61
Table A-6	Smart Meter Restrictions for Setting Display Values ...........................................................	63
Table A-7	Setting Lower Display Values for Smart Meter Display .......................................................	64
Table A-8	Setting Upper Display Value for Smart Meter Display .........................................................	68
Table A-9	Setting Up Smart Meter Configuration Using an SFC .........................................................	74
Table A-10	Summary of Typical Smart Meter Indications. .....................................................................	80
Table A-11	Smart Meter Error Codes and Descriptions.........................................................................	81
Table B-1	Factory Mutual (FM) Approval..............................................................................................	87
Table B-2	Canadian Standards Association (CSA) ..............................................................................	88
Table B-3	CENELEC / LCIE Certification .............................................................................................	91
Table B-4	Standards Australia (LOSC) Certification ............................................................................	92
Table B-5 Zone 2 (Europe) Declaration of Conformity .........................................................................		92
Table B-6	NEMA Enclosure Type Numbers and Comparable IEC Enclosure Classification...............	94

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	Acronyms
AP ............................................................................................................................	Absolute Pressure
APM .........................................................................................................	Advanced Process Manager
AWG ..................................................................................................................	American Wire Gauge
DE ........................................................................................	Digital Enhanced Communications Mode
DP .........................................................................................................................	Differential Pressure
EMI..........................................................................................................	Electromagnetic Interference
GP...............................................................................................................................	Gauge Pressure
HP ...................................................................................................................................	High Pressure
HP ...............................................................................................	High Pressure Side (DP Transmitter)
inH2O ...........................................................................................................................	Inches of Water
KCM ............................................................................................................................	Kilo Circular Mils
LGP.................................................................................................................	In-Line Gauge Pressure
LP....................................................................................................................................	Low Pressure
LP................................................................................................	Low Pressure Side (DP Transmitter)
LRV ........................................................................................................................	Lower Range Value
mA.....................................................................................................................................	Milliamperes
mmHg ................................................................................................................	Millimeters of Mercury
NPT......................................................................................................................	National Pipe Thread
PCB......................................................................................................................	Printed Circuit Board
PM...............................................................................................................................	Process Manger
PROM ............................................................................................	Programmable Read Only Memory
PSI ..................................................................................................................	Pounds per Square Inch
PSIA................................................................................................	Pounds per Square Inch Absolute
RFI .........................................................................................................	Radio Frequency Interference
SCT......................................................................................................	Smartline Configuration Toolkit
SFC.............................................................................................................	Smart Field Communicator
URL.........................................................................................................................	Upper Range Limit
URV .......................................................................................................................	Upper Range Value
Vdc.........................................................................................................................	Volts Direct Current
XMTR..................................................................................................................................	Transmitter

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Technical Assistance

If you encounter a problem with your ST 3000 Smart Transmitter, check to see how your transmitter is currently configured to verify that all selections are consistent with your application.

If the problem persists, you can reach Honeywell’s Solution Support Center for technical support by telephone during normal business hours. An engineer will discuss your problem with you. Please have your complete model number, serial number, and software revision number on hand for reference. You can find the model and serial numbers on the transmitter nameplates. You can also view the software version number using the SFC or SCT 3000 software application.

By Telephone	Honeywell Solution Support Center Phone:
	1-800-423-9883	(U.S. only)
	Outside the U.S. call: 1-602-313-6510
Additional Help
	You may also seek additional help by contacting the Honeywell
	distributor who supplied your ST 3000 transmitter.
By E-mail
	You can also e-mail your technical questions or comments about this
	product to:
	Honeywell Solution Support Center e-mail: [e-mail]
Problem Resolution
	If it is determined that a hardware problem exists, a replacement
	transmitter or part will be shipped with instructions for returning the
	defective unit. Please do not return your transmitter without

authorization from Honeywell’s Solution Support Center or until the replacement has been received.

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IMPORTANT

Before You Begin, Please Note

Transmitter Terminal

Blocks

Depending on your transmitter options, the transmitter may be equipped with either a 3-screw or 5-screw terminal block inside the electronics housing. This may affect how to connect the loop wiring and meter wiring to the transmitter. See Section 4.3 for the terminal block connections for each type terminal. Section 5 provides additional wiring diagrams showing alternate wiring methods.

	Terminal	Electronics	Terminal	Electronics
		Housing		Housing
	Block		Block

SIGNAL+

-

+ - TEST

SIGNAL	+	+
	-		SIGNAL
	L-	-
		+	TEST
METER	+	-
	-

Internal	Internal
Ground	Ground
Terminal	Terminal

3-Screw Terminal Block		5-Screw Terminal Block

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Section 1 —Getting Started

1.1CE Conformity (Europe) Notice

About conformity and special conditions

This product is in conformity with the protection requirements of 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.

Deviation from the installation conditions specified in this manual, and the following special conditions, may invalidate this product’s conformity with the EMC Directive.

•You must use shielded, twisted-pair cable such as Belden 9318 for all signal/power wiring.

•You must connect the shield to ground at the power supply side of the wiring only and leave it insulated at the transmitter side.

ATTENTION			ATTENTION
			The emission limits of EN 50081-2 are designed to provide reasonable
			protection against harmful interference when this equipment is operated in an
			industrial environment. Operation of this equipment in a residential area may
			cause harmful interference. This equipment generates, uses, and can radiate
			radio frequency energy and may cause interference to radio and television
			reception when the equipment is used closer than 30 meters (98 feet) to the
			antenna(e). In special cases, when highly susceptible apparatus is used in
			close proximity, the user may have to employ additional mitigating measures
			to further reduce the electromagnetic emissions of this equipment.

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1.2Preliminary Checks

Checking ST 3000 shipment

Series and model number data

Along with this Installation Guide you should have received

•the ST 3000 Smart Transmitter you ordered, and

•an optional mounting bracket assembly, if applicable.

Before you dispose of the shipping container, be sure you have removed all the contents and visually inspected the transmitter for signs of shipping damage. Report any such damage to the carrier.

Contact us if there is a problem with the order or an item is missing.

Honeywell’s line of ST 3000 Smart Transmitters includes these two major series designations:

•Series 100

•Series 900

Each series includes several models to meet various process pressure measurement and interface requirements. Each transmitter comes with a nameplate located on the top of the electronics housing that lists its given “model number”. The model number format consists of a Key Number with several Table selections as shown below.

	e
	yp
c	T
si
Ba

Key Number

S T D 1 2 0

						ly
					b
					m
	y			se
	d			As			s
r	Bo		e
						n
			ng			t
ete		la				io
						p
M		F				O
Table I		Table II				Table III

E 1 H 0 0 0 0 0 S B , 1 C

			ion
			at
		c
	fi
Ide	nti

	y
r
to
ac
F

Table IV

X X X X

You can quickly identify what series and basic type of transmitter you have from the third and fourth digits in the key number. The letter in the third digit represents one of these basic transmitter types:

A = Absolute Pressure

D = Differential Pressure F = Flange Mounted

G = Gauge Pressure

R = Remote Seals

The number in the fourth digit matches the first digit in the transmitter Series. Thus, a “1” means the transmitter is a Series 100 and a “9” is a Series 900.

Continued on next page

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ST 3000 Release 300 Installation Guide

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1.2 Preliminary Checks, Continued

Series and model number data, continued

ATTENTION

Earlier Release

ST3000 Transmitters

Communicating with the ST3000 Transmitter

For a complete breakdown of the table selections in your model number, please refer to the appropriate Specification and Model Selection Guide that is provided as a separate document.

Previous models of the ST 3000 transmitter with designations of Series 100, Series 100e, Series 600, and Series 900 have been supplied at various times since the ST 3000 was introduced in 1983. While all these transmitters are functionally alike, there are differences in housing and electronics design. This Installation Guide only applies for Release 300, Series 100 transmitters with software version 3.0 or greater and Release 300, Series 900 transmitters with software version b.0 or greater.

Release 300 transmitters can be identified by the “R300” designation on the nameplate.

If you have a Series 100e or a Series 900 non-release 300 transmitter, you must refer to the ST 3000 Smart Transmitter Installation Guide 34-ST-33-31 instead.

Communication with your ST 3000 Smart Transmitter can be accomplished by using any of the following interfaces:

•Honeywell’s hand-held Smart Field Communicator (SFC).

•Smartline Configuration Toolkit (SCT 3000) that runs on a variety of Personal Computer (PC) platforms.

•Global Universal Station (GUS), if the transmitter is digital integrated with Honeywell’s TPS system.

Continued on next page

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1.2 Preliminary Checks, Continued

Communicating with the ST3000 Transmitter, continued

Using the SFC:

If you ordered an SFC along with your transmitter, locate it and follow the instructions supplied with the SFC Model STS103 to prepare it for operation. Otherwise, be sure you have a fully charged SFC Model STS103 on hand to check the operation of your transmitter.

NOTE: SFC model STS103 with software version 5.0 or greater is fully compatible with all Series 100 and 900, Release 300, ST 3000 transmitters and smart meters. The SFC will operate with transmitters that have older software versions, but functions will be limited to those applicable for the transmitter software.

If your SFC is a Model STS102 instead, you must refer to the ST 3000 Smart Field Communicator for Series 3000 Transmitters Operating Guide 34-ST-11-10 for keystroke details.

Using the SCT:

The SCT 3000 Smartline Configuration Toolkit runs on a variety of PC platforms using MS-DOS 5.0 or higher and Windows 95©, Windows 98 and Windows NT 4.0. It is a bundled Microsoft Windows software and PC-interface hardware solution that allows quick, error-free configuration of Honeywell Smartline field instruments.

NOTE: SCT 3000 software Release 3.12.2 or greater is compatible with all Series 100 and 900, Release 300, ST 3000 transmitters. Please contact your Honeywell representative for more information.

Using reference data	The ST 3000 Smart Transmitter Release 300 and SFC Smart Field
	Communicator Model STS 103 User’s Manual, 34-ST -25-14 was shipped
	separately to a person designated on the order. The User’s Manual
	contains complete configuration, operation, calibration, service, and
	replacement parts information for the transmitter, so you may want to
	have it on hand for reference. It also includes the same installation data
	contained in this installation guide to minimize cross reference. But, the
	optional bench check function and reference dimension drawings list are
	included in this guide only.
	Appendix A Smart Meter Reference contains configuration and
	operating information for using the the ST 3000 when it is equipped with
	the smart meter option (option SM).

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Section 2 —Optional Bench Check

2.1Connecting Power and SCT/SFC

About the bench check

The bench check is an optional procedure for checking your transmitter before you install it by:

•Connecting a power source and an SFC (or a PC running SCT 3000 software) to the transmitter

•Running a communication test with an SFC (or SCT 3000)

•Checking the operation status and checking the configuration database

	Also, if your transmitter was not configured at the factory, you can do so
	during this procedure. See the Configuration section in the ST 3000 Smart
	Transmitter, Release 300 and SFC Smart Field Communicator Model STS
	103 User’s Manual 34-ST-25-14 for details.
	When using the SCT 3000, configuration instructions and device
	templates are provided on-line to aid in configuring your transmitter.
Factory Calibration
	Each ST 3000 Transmitter is factory calibrated before shipment.
	• First a full range calibration is performed.
	• Next, a turndown calibration is done which is typically between 25% to
	50% of its full range.
	• Then it is calibrated to a range specified by your purchase order. This
	means there is no need to calibrate the transmitter during installation.
	(If no range is specified, the transmitter is calibrated to the turndown
	factory default.)
	• If you need any calibration information, see the appropriate section in
	the ST 3000 Smart Transmitter, Release 300 and SFC Smart Field
	Communicator Model STS 103 User’s Manual.
	• If you have a transmitter with optional local zero and span adjustments,
	you may just want to go to Appendix A for the local zero and span
	adjustments procedure.
Procedure
	Use the procedure in Table 1 to connect a power supply and an SFC
	Model STS103 to your transmitter on a bench. See Figure 1 for reference.
	Continued on next page

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2.1Connecting Power and SCT/SFC, Continued

	CAUTION			Do not try to remove the transmitter housing end-cap before loosening the
				end-cap lock on the transmitter housing.
		Table 1				Connecting Power Supply and SFC to ST 3000
				Step			Action
			1		Use a 1.5 mm allen wrench to loosen the end-cap lock on the
					terminal side of the transmitter housing. Unscrew and remove the
					end cap from the housing
			2		If the transmitter is supplied with an optional integral analog meter,
					unsnap the meter from the terminal block to expose the wiring
					connections.
			3		Observing polarity, connect a 25 Vdc power supply to the
					transmitter’s SIGNAL terminals as shown in Figure 1.
						ATTENTION	Be sure there is a minimum of 250 ohms resistance
					between the power supply and the transmitter.
			4		Connect the SCT or SFC to the transmitter - red lead to SIGNAL
					positive and black lead to SIGNAL negative. See Figure 1.
			5		• If you are using the SCT, Select Tag ID icon from the SCT
					toolbar to establish on-line commnications with the transmitter.
					• If you are using the SFC, go to Section 2.2.
Figure 1		Typical Power Supply and SCT/SFC Connections to ST 3000.

ST 3000

+

+ Red

25 Vdc

Power

Supply 250Ω

-

- Black

+

SIGNAL

-

+ - TEST

Easy connect terminals for direct SCT or SFC connections

SCT

SFC

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2.2Testing Communications

Background

Once you connect power and the SCT or SFC to the transmitter, you are

ready to test communications with the transmitter.

Procedure

The procedure in Table 2 outlines the steps using an SFC for initiating

communications with an ST 3000 transmitter without an assigned tag

number.

Table 2

Testing Communications with Transmitter.

Step

Press Key

Read Display or Action

Description

1

Slide power switch on left side of SFC to

SFC runs its self check and displays

ON position.

initial prompt.

2

If this prompt appears, transmitter is

P

U

T

L

O O P

I N

M A N

in Analog mode of operation. This is

the factory default mode of

operation setting. Put your control

OR

loop in the manual mode of

operation before initiating SFC

communications. Note that you must

do this separately through the

receiving device in the loop.

If this prompt appears, transmitter is

D E

– X M T R

P R E S S I D

in Digital (DE) mode of operation.

3

DE READ

Be sure any switches that may trip

T

A

G

N O .

A

T

R

I

P S

S E

C U R

E D ? ?

alarms or interlocks associated with

ID

analog loop are secured or turned

OR

off. Go to Step 4.

Go to Step 5

This prompt does not appear for

transmitters operating in DE mode.

See DE transmitter display response

in Step 5.

4

NON-VOL

Confirms that “TRIPS” are secured. Go

Required for transmitters operating

ENTER

to Step 5 for display response.

in analog mode only.

(Yes)

Continued on next page

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2.2Testing Communications, Continued

Procedure, continued

Table 2

Testing Communications with Transmitter, Continued

Step

Press Key

Read Display or Action

Description

5

Message exchange is taking place

T

A

G

N O .

S

F

C

W O R K

I

N

G . . .

Note that communications with

transmitter are blocked until [ID] key

is pressed

Transmitter is in analog

L

I

N

D P

T

A

G N O .

_

transmission mode. “LIN” means

transmitter is set for linear output

OR

instead of square root (SQRT). “DP”

means transmitter is differential

pressure type instead of gauge

pressure (GP) or absolute pressure

(AP). Last eight columns in bottom

row are blank when no tag number

has been assigned to this

transmitter. Go to Step 8.

D E – X M T R T A G N O .

Transmitter is in digital (DE)

_

transmission mode. Last eight

OR

columns in bottom row are blank

when no tag number has been

assigned to this transmitter. Go to

Step 7.

T

A

G

N O .

N O X M T R

R E S P O N S E

Communication error messages are

cycled at two second intervals and

display returns to initial prompt. Go

to Step 6.

6

There is a communication problem,

Correct any wiring, resistance, or

check the

power supply problems, and try

• power and SFC connections - Is the

communicating again - Press [ID]

polarity correct; red to positive and

key.

black to negative?

If you are still not getting the

• loop resistance - Is there a minimum

correct display, note error

messages and refer to

of 250 ohms resistance between the

Troubleshooting section in the

SFC and the power supply?

transmitter’s User’s Manual 34-ST-

• power supply - Is power applied, is

25-14 for probable cause.

there greater than 11 volts at the

transmitter, and are you within the

operating area on the curve in Figure

13?

Continued on next page

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2.2Testing Communications, Continued

Procedure, continued

Table 2

Testing Communications with Transmitter, Continued

Step

Press Key

Read Display or Action

Description

7

Initiates shift key selection.

^

D

E

–

X

M T

R

T

A

G

N O .

SHIFT

S

H

I

F

T

–

DE READ

T

A

G

N O .

Begins upload of configuration

A

S

F

C

W O R

K

I

N

G –

. 3 3 %

ID

database from transmitter.

Operation completion rate is shown

L I N

D P

T A G

N O .

in percent. Note that display for ID

_

response reverts to style used for

transmitter in analog mode when

upload is completed.

8

F/S DIR

Initiates status check.

S

T

A

T

U S

U

S F C

W O R K I N G . . .

STAT

If messages other than this one are

S

T

A T U S

cycled in display, refer to the

S T A T U S

C H E C K = O K

Troubleshooting section in this

manual for an explanation of the

message, the probable cause, and

any corrective action.

L

I

N

D

P

Signals end of status messages for

R

E

A

D Y . . .

display.

ATTENTION

When assigned,

the transmitter’s tag number also

appears in the top row of the

display.

9

You have established

ATTENTION

If you want to

communications with transmitter and

change the transmitter’s

are ready to initiate other SFC

communication mode from Analog

operations. Go to Section 2.3.

(A) to digital (DE), see the

Changing Mode of Operation

section in the transmitter’s User’s

Manual 34-ST-25-14 for details.

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ST 3000 Release 300 Installation Guide

9

2.3Verifying Configuration Data

Procedure

ATTENTION

Use the procedure in Table 3 to display all the basic transmitter database parameters to be sure they are correct. Note that the values/selections shown in displays are for example purposes only.

•This procedure assumes that you have established communications with the transmitter as outlined in Table 2.

•If any parameter is not set to the correct value/selection or your transmitter was not configured, you can do so now. Refer to the Configuration Section in the ST 3000 Smart Transmitter, Release 300 and SFC Smart Field Communicator Model STS 103 User’s Manual, 34-ST-25-14 for details.

Table 3

Verifying Transmitter’s Configuration Data (Using the SFC)

Step

Press Key

Read Display or Action

Description

1

DE READ

This prompt only appears for

T

A

G

N O .

A

T

R

I

P S

S

E

C

U R

E D ? ?

transmitters in analog mode.

ID

This is only required for transmitters

NON-VOL

T

A

G

N O .

ENTER

S

F

C

W O R

K

I

N

G . . .

in analog mode.

(Yes)

Transmitter’s assigned tag number

L

I

N

D P

T

A

G

N O .

S

P

T

1 Ø Ø 1

“SPT 1001” appears in bottom row.

2

Present damping time setting.

C

D A

M

P

1

S

P

T

1 Ø Ø 1

DAMP

Ø .

3

S

E

C

O N D S

Continued on next page

10

ST 3000 Release 300 Installation Guide

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2.3Verifying Configuration Data, Continued

Procedure, continued

Table 3

Verifying Transmitter’s Configuration Data, Continued

Step

Press Key

Read Display or Action

Description

3

Access configuration menu.

B

S T

C

O

N

F

I

G

CONF

C O N

F O

R M

I

T

Y ?

NON-VOL

Present output conformity is linear

C O N

F O

R M I

T

Y

ENTER

L

I

N

E A

R

(Yes)

Exit menu selection.

CLR

S T

C

O N

F

I

G

(No)

C O N F O R M I T Y ?

Call up next menu selection.

H

S

T

C

O

N

F

I

G

NEXT

M

e

t

e

r

C

o

n

f

i

g

?

Enters meter configuration function

NON-VOL

M

e

t

e

r

C

o

n

f

i

g

ENTER

S

F

C

W

O

R

K

I

N

G

.

.

.

and confirms that local smart meter

(Yes)

is present. Timed prompt - See next

M

e

t

e

r

C

o

n

f

i

g

display.

M

e

t

e

r

B

d

P

r

e

s

e

n

t

ATTENTION

If prompt “No Meter

Present” appears, prompt times out

in a few seconds, as described

above, and calls up the “Configure

Meter?” prompt. This means that

you can access the meter

configuration function without the

local smart meter installed. If prompt

“Mtr not Supportd” appears, prompt

times out and returns to previous ST

CONFIG prompt. This means that

you are working with a pre-release

300 transmitter that does not

support the local smart meter option

and, therefore, can not access the

meter configuration function.

Prompt asks if you want to configure

M

e

t

e

r

C

o

n

f

i

g

smart meter.

C

o

n

f

i

g

u

r

e

M

e

t

e

r

?

NON-VOL

Calls up present meter Engineering

M

e

t

e

r

E

n

g

U

n

i

t

s

ENTER

Unit selection.

"

H

2

O

_

3

9

F

(YES)

Exit menu selection.

CLR

S

T

C

O

N

F

I

G

(No)

M

e

t

e

r

C

o

n

f

i

g

?

4

SFC will display range values in

D

U

N

I

T S

1

S

P

T

1 Ø Ø 1

UNITS

"

H

2

O _

3 9 F

inches of water @ 39º F (4º C).

Continued on next page

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11

2.3Verifying Configuration Data, Continued

Procedure, continued

Table 3

Verifying Transmitter’s Configuration Data, Continued

Step

Press Key

Read Display or Action

Description

5

Present Lower Range Value setting.

E

L

R

V

1

S

P

T

1 Ø Ø 1

LRV

Ø

. Ø Ø Ø Ø

"

H 2 O _ 3 9 F

0%

6

Present Upper Range Value setting.

F

U R

V

1

S

P

T

1 Ø Ø 1

URV

3

Ø Ø .

Ø Ø

"

H

2

O _ 3 9 F

100%

7

Initiate shift key selection.

^

U R

V

1

S

P

T

1 Ø Ø 1

SHIFT

S

H

I

F

T

–

Access DE configuration menu.

DE CONF

D E

C O N

F

S

P T

1 Ø Ø 1

MENUI

S

F

C

W O R

K

I

N

G . . .

These parameters apply for

ITEM

transmitters in DE mode only.

Present output mode setting for

D E

C O N

F

S

P

T

1 Ø Ø 1

S

i

n

g

l

e

R

n

g

w

/ S V

transmitter in DE mode.

H

D E

C O N

F

S

P

T

1 Ø Ø 1

Present broadcast format setting for

NEXT

w

/

D B

(

6

B

y

t

e )

transmitter in DE mode.

Present failsafe mode setting for

H

D E

C O N

F

S

P

T

1 Ø Ø 1

NEXT

F

/

S

=

B

/

O

H i

transmitter in DE mode.

CLR

L I N

D P

S

P T

1 Ø Ø 1

Exit DE configuration menu.

R

E

A

D

Y . . .

(No)

8

Initiate shift key selection.

^

L

I

N

D

P

S

P

T

1 Ø Ø 1

SHIFT

S

H

I

F

T

–

F/S DIR

Default failsafe direction for analog

F

/

S

D

I

R

S

P

T

1 Ø Ø 1

U

F

/

S

A

F

E

U

P S

C

A L E

output. This applies for transmitter in

STAT

analog mode only.

9

Initiate shift key selection.

^

F

/

S

D

I

R

S

P

T

1 Ø Ø 1

SHIFT

S

H

I

F

T

–

URL

Factory set Upper Range Limit. This

U R

L

1

S

P

T

1 Ø Ø 1

Y

4

Ø Ø .

Ø Ø

"

H

2

O _ 3 9 F

can not be changed.

SPAN

10

Turn off power and SFC. Remove power

This completes bench check unless

leads and SFC leads from transmitter.

you want to change default failsafe

Replace integral meter, if applicable;

direction for analog output and/or

replace end-cap; and tighten end-cap

position of optional write protect

lock

jumper. If you do want to change

failsafe direction or write protect

jumper, go to Section 2.4 or 2.5,

respectively. Otherwise, you can

now install transmitter.

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ST 3000 Release 300 Installation Guide

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2.4Changing Default Failsafe Direction

Background

Analog and DE mode differences

ATTENTION

Transmitters are shipped with a default failsafe direction of upscale. This means that the transmitter’s output will be driven upscale (maximum output) when the transmitter detects a critical status.

You can change the direction from upscale to downscale (minimum output) by cutting jumper W1 on the printed wiring assembly (PWA).

If your transmitter is operating in the analog mode, an upscale failsafe action will drive the transmitter’s output to greater than 21 mA or a downscale action will drive its output to less than 3.8 mA.

If your transmitter is operating in the DE mode, an upscale failsafe action will cause the transmitter to generate a “+ infinity” digital signal, or a downscale failsafe action will cause it to generate a “– infinity” digital signal. The STIMV IOP module interprets either signal as “not a number” and initiates its own configured failsafe action for the control system. The STDC card initiates the failsafe mode configured through the transmitter when either signal is generated.

The failsafe direction display that you can access through the SFC only shows the state of the failsafe jumper in the transmitter as it correlates to analog transmitter operation. The failsafe action of the digital control system may be configured to operate differently than indicated by the state of the jumper in the transmitter.

Procedure	The procedure in Table 4 outlines the steps for cutting the failsafe jumper
	on the transmitter’s PWA. Figure 2 shows the location of the failsafe
	jumper on the PWA for Release 300 transmitters.

The nature of the integrated circuitry used in the transmitter’s PWA makes it susceptible to damage by stray static discharges when it is removed from the transmitter. Follow these tips to minimize chances of static electricity damage when handling the PWA.

•Never touch terminals, connectors, component leads, or circuits when handling the PWA.

•When removing or installing the PWA, hold it by its edges or bracket section only. If you must touch the PWA circuits, be sure you are grounded by staying in contact with a grounded surface or wearing a grounded wrist strap.

•As soon as the PWA is removed from the transmitter, put it in an electrically conductive bag or wrap it in aluminum foil to protect it.

Continued on next page

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13

2.4Changing Default Failsafe Direction, Continued

Procedure, continued

Table 4		Cutting Failsafe Direction Jumper
	Step	Action
	1	With transmitter on bench and no power applied. Loosen end-cap
		lock and unscrew end cap from electronics side of transmitter
		housing.
	2	• If applicable, unsnap Local Smart Meter from PWA mounting
		bracket and unplug cable from connector on back of meter
		assembly.
		• Loosen two retaining screws and carefully pull mounting bracket
		and PWA from housing.
		• Using retaining clip remove flex-tape connector from PWA.
		• Remove 2-wire power connector from PWA, and then remove
		PWA and mounting bracket assembly.
	3	With component side of PWA facing you, locate failsafe jumper W1
		and cut it in half with small wire cutter such as dykes. See Figure 2.
		This changes failsafe action from upscale to downscale.
	4	Reverse applicable previous steps to replace PWA.
	6	Turn ON transmitter power.

Figure 2 Location of Failsafe Direction Jumper on PWA.

Power

Connector

Meter

Connector

Failsafe

Direction

Jumper

14	ST 3000 Release 300 Installation Guide			2/05

2.5Optional Write Protect Jumper

Write protect option	The ST 3000 transmitters are available with a “write protect option”. It
	consists of a jumper located on the transmitter’s PWA that you can
	position to allow read and write access or read only access to the
	transmitter’s configuration database. When the jumper is in the read
	only position, you can only read/view the transmitter’s configuration
	and calibration data. Note that the factory default jumper position is for
	read and write access.

There is no need to check the jumper position unless you want to change it. Refer to the steps in Table 4 to remove the PWA from the transmitter and Figure 3 to reposition the jumper.

Figure 3 shows the location of the write protect jumper on the PWA for

Release 300 transmitters.

Figure 3 Write Protect Jumper Location and Selections.

	W	Read and
	R	Write
		Read Only

Power

Connector

Meter

Connector

Failsafe

Direction

Jumper

2/05	ST 3000 Release 300 Installation Guide			15

2.6Setting Range Values Using Local Adjustments

Local zero and span option

About local adjustments

For transmitter applications that do not require an SFC nor digital integration with Honeywell’s TPS systems, ST 3000 transmitters are available with optional local zero and span adjustments.

The transmitter’s range values can be set by using the pushbuttons on the face of the local zero and span option or smart meter. Refer to the procedure for setting the range values to applied pressures using local zero and span adjustments in Appendix A Smart Meter Reference in this guide.

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Section 3 —Preinstallation Considerations

3.1Considerations for ST 3000 Transmitter

Evaluate conditions The ST 3000 transmitter is designed to operate in common indoor industrial environments as well as outdoors. To assure optimum performance, evaluate these conditions at the mounting area relative to published transmitter specifications and accepted installation practices for electronic pressure transmitters.

•Environmental Conditions

–Ambient Temperature

–Relative Humidity

•Potential Noise Sources

–Radio Frequency Interference (RFI)

–Electromagnetic Interference (EMI)

•Vibration Sources

–Pumps

–Motorized Valves

–Valve Cavitation

•Process Characteristics

–Temperature

–Maximum Pressure Rating

Figure 4 illustrates typical mounting area considerations to make before installing a transmitter.

Figure 4 Typical Mounting Area Considerations Prior to Installation

		Lightning
		(EMI)
Relative
Humidity
Ambient
Temperature	Large Fan Motors
	(EMI)
Transceivers
(RFI)
Pump	Meter Body
(vibration)	Temperature	21003

Continued on next page

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17

3.1Considerations for ST 3000 Transmitter, Continued

Temperature limits		Table 5 lists the operating temperature limits for the various types of
		transmitters with silicone fill fluids. See transmitter specifications for
		temperature limits of transmitter with alternative fill fluids.
Table 5	Operating Temperature Limits (Transmitters with Silicone Fill Fluids)
Transmitter Type and Model			Ambient Temperature		Process Interface Temperature
			°C	°F	°C		°F
Draft Range		STD110	-40 to 70	-40 to 158	-40 to 70		-40 to 158
Differential PressureSTD125			-40 to 85	-40 to 185	-40 to 85		-40 to 185
STD120, STD130, STD170			-40 to 93	-40 to 200	-40 to 125		-40 to 257
	STD904, STD924,
	STD930, STD974		-40 to 85	-40 to 185	-40 to 125		-40 to 257
Gauge Pressure
STG140, STG170, STG180,
STG14L, STG17L, STG18L			-40 to 93	-40 to 200	-40 to 125		-40 to 257
		STG14T	-40 to 93	-40 to 200	-40 to 150 †		-40 to 302 †
		STG93P	-15 to 65	5 to 149	-15 to 95 ††		5 to 203 ††
	STG944, STG974		-40 to 85	-40 to 185	-40 to 125		-40 to 257
	STG90L, STG94L,
	STG97L, STG98L		-40 to 85	-40 to 185	-40 to 110		-40 to 230
Absolute Pressure		STA122	-40 to 93	-40 to 200	See Specification Sheet
		STA140	-40 to 93	-40 to 200	-40 to 80		-40 to 176
		STA922	-40 to 85	-40 to 185	See Specification Sheet
		STA940	-40 to 85	-40 to 185	-40 to 80		-40 to 176
Flange Mounted
STF128, STF132, STF924,			-40 to 93	-40 to 200	-40 to 175		-40 to 350
STF932
Pseudo-Flanged Head
STF12F, STF13F, STF92F,			-40 to 93	-40 to 200	-40 to 93		-40 to 200
STF93F
STF14F			-40 to 85	-40 to 185	-40 to 85		-40 to 185
Gauge Pressure Flange Mount			-40 to 93	-40 to 200	-40 to 150 †		-40 to 302 †
STF14T
Remote Diaphragm Seals
STR12D, STR13D, STR14G,
	STR17G, STR14A		See Specification Sheet		See Specification Sheet
	STR93D, STR94G		-40 to 85	-40 to 185	See Specification Sheet

†Process temperatures above 125 °C (257 °F) require a reduction in the maximum ambient temperature as follows:

Process Temperature	Ambient Temperature Limit
150 °C (302 °F)	50 °C (122 °F)
140 °C (284 °F)	60 °C (140 °F)
125 °C (257 °F)	85 °C (185 °F)

†† Process temperatures above 65 °C (149 °F) require a 1:1 reduction in maximum ambient temperature. NOTE: For transmitters with local meter option see Table A-2.

NOTE: Transmitters with other fill fluids (CTFE, Neobee, Etc.) have different Operating Temperature Limits. For more specific information, refer to the appropriate Specification and Model Selection Guide or transmitter nameplate

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ST 3000 Release 300 Installation Guide

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3.1Considerations for ST 3000 Transmitter, Continued

Pressure ratings	Table 6 lists maximum working pressure for a given transmitter Upper
	Range Limit (URL).
	The maximum allowable working pressure (MAWP) is the pressure
	used for the approval body safety calculations.

Table 6 Transmitter Maximum Allowable Working Pressure (MAWP) Ratings

Transmitter Type	Upper Range Limit	MAWP
	(URL)
Draft Range	10 inches H2O (25	50 psi (3.5 bar)
	mbar)
Differential Pressure	400 inches H2O (1 bar)	3000 psi (210 bar)
	100 psi (7 bar)	3000 psi (210 bar)
	3000 psi (210 bar)	3000 psi (210 bar)
Gauge Pressure	100 psi (7 bar)	100 psi (7 bar)
	300 psi (21 bar)	300 psi (21 bar)
	500 psi (35 bar)	500 psi (35 bar)
	3000 psi (210 bar)	3000 psi (210 bar)
	6000 psi (415 bar)	6000 psi (415 bar)
	10000 psi (690 bar)	10000 psi (690 bar)
Flange Mount	400 inches H2O (1 bar)	Per selected flange and material
		(ANSI/ASME 150#, 300#, DN
	100 psi (7 bar)
		PN40)
Remote Seal	400 inches H2O (1 bar)	Lesser MAWP of either Remote
		Seal selected or transmitter
	100 psi (7 bar)
		pressure rating
Absolute Pressure	780 mmHg Absolute	780 mmHg Absolute
	(1 bar)	(1 bar)
	500 psia (35 bar)	500 psia (35 bar)

Note: Maximum Allowable Working Pressure (MAWP) may vary with materials of construction and process temperature. For more specific information, refer to the appropriate Specification and Model Selection Guide or transmitter nameplate

Note: To convert bar values to kilopascals (kPa), multiply by 100. For example, 3.5 bar equals 350 kPa.

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19

3.2Considerations for SFC/SCT

Install SFC battery pack

If the SFC battery pack was removed for shipping and/or storage, you will have to install the battery pack and charge the batteries before you can operate the SFC.

The procedure in Table 7 outlines the steps for the battery pack.

Table 7 Installing and Charging SFC Battery Pack

Step

Action

1Turn SFC face down on working surface. Use metric hex wrench (2.5 mm) to remove screws in battery compartment cover and remove cover.

2Insert battery pack in compartment and connect plug in compartment to pin on battery back

Example - Battery pack installation.

Battery Pack		Hex Screws

21004

3Replace cover and tighten hex screws

4Connect lead from battery charger to recessed connector on left side of SFC.

WARNING The SFC battery charger is not intrinsically safe. Always recharge the SFC battery pack in a nonhazardous location. The SFC itself is an intrinsically safe device.

Continued on next page

20

ST 3000 Release 300 Installation Guide

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