Henny Penny CFA 600, CFA 500 User Manual

4 (1)

Henny Penny

CFA Pressure Fryer

Electric Model 500

Gas Model 600

OPERATOR’S MANUAL

Model 500/600

This manual should be retained in a convenient location for future reference.

A wiring diagram for this appliance is located on the rear shroud cover of the control panel.

Post in a prominent location, instructions to be followed if user smells gas. This information should be obtained by consulting the local gas supplier.

Do not obstruct the flow of combustion and ventilation air.Adequate clearance must be left all around appliance for sufficient air to the combustion chamber.

The Model 600 fryer is equipped with a continuous pilot. But fryer can not be operated without electric power. Fryer will automatically return to normal operation when power is restored.

Keep appliance area free and clear from combustibles.

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance

instructions thoroughly before installing or servicing this equipment.

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS

AND LIQUIDS IN THE VICINITY OFTHIS ORANY OTHER APPLIANCE. FIRE OR EXPLOSION COULD RESULT.

FM05-004-F

Revised 7-28-10

710

Model 500/600

 

 

 

Model 500/600

 

 

TABLE OF CONTENTS

 

Section

 

 

Page

Section 1.

INTRODUCTION ...........................................................................................

1-1

 

1-1

Introduction ...........................................................................................

1-1

 

1-2

Proper Care ..........................................................................................

1-2

 

1-3

Assistance .............................................................................................

1-2

 

1-4

Safety ...................................................................................................

1-2

Section 2.

INSTALLATION .............................................................................................

2-1

 

2-1

Introduction ...........................................................................................

2-1

 

2-2

Unpacking Instructions ..........................................................................

2-1

 

2-3

Selecting the Fryer Location ..................................................................

2-2

 

2-4

Leveling the Fryer ..................................................................................

2-3

 

2-5

Ventilation of Fryer ................................................................................

2-3

 

2-6

Gas Supply ...........................................................................................

2-5

 

2-7

Gas Leak Test .......................................................................................

2-6

 

2-8

Gas Pressure Regulator Settings .............................................................

2-8

 

2-9

Gas Pilot & Burner Lighting and Shutdown Procedures ..........................

2-8

 

2-10

Pressure RegulatorAdjustment (Gas Only) .............................................

2-9

 

2-11

Electrical Requirements (Gas Fryer) .......................................................

2-9

 

2-12

Electrical Requirements (Electric Fryer) ..................................................

2-10

Section 3.

OPERATION ...................................................................................................

3-1

 

3-1

Operating Components ..........................................................................

3-1

 

3-2

Operating Controls ................................................................................

3-4

 

3-3

Clock Set ..............................................................................................

3-6

 

3-4

Diagnostic Mode and Special Functions .................................................

3-8

 

3-5

Warnings and Error Messages ...............................................................

3-11

 

3-6

Filling orAdding Peanut Oil ...................................................................

3-14

 

3-7

Basic Operation ....................................................................................

3-16

 

3-8

Care of Peanut Oil .................................................................................

3-19

 

3-9

Filtering of Shortening ............................................................................

3-20

 

3-10

Filter Pump Problem Prevention .............................................................

3-22

 

3-11

Filter Pump Motor Thermal Protector ....................................................

3-23

 

3-12

Changing the Filter Envelope ..................................................................

3-23

 

3-13

Cleaning the Frypot ...............................................................................

3-25

 

3-14

Manually Setting New or Used Peanut Oil Function ...............................

3-28

104

i

 

 

Model 500/600

 

TABLE OF CONTENTS

 

Section

 

Page

Section 4. PREVENTIVE MAINTENANCE

 

4-1

Preventive Maintenance Schedule ..........................................................

4-1

4-2

Cleaning the DeadweightValve ..............................................................

4-2

4-3

Removal and Cleaning of Safety Relief Valve ..........................................

4-3

4-4

Reversing Lid Gasket ............................................................................

4-4

4-5

Checking Temperature Probe Calibration ...............................................

4-4

4-6

Limit StopAdjustment ...........................................................................

4-5

4-7

Lubricate Lid Spindle and Ball Seat .......................................................

4-6

4-8

Check & Tighten Element Spreader Bars (Model 500 only) ...................

4-7

Section 5.TROUBLESHOOTING

 

5-1

Introduction ...........................................................................................

5-1

5-2

Troubleshooting .....................................................................................

5-1

5-3

Diagnostic Mode Details ........................................................................

5-10

5-4

Information Mode Details ......................................................................

5-26

GLOSSARY .....................................................................................................

G-1

Fryer Specs Page

 

Warranty

 

ii

205

Model 500/600

 

SECTION 1. INTRODUCTION

 

 

1-1. INTRODUCTION

The Henny Penny pressure fryer uses a combination of pressure,

 

heat, and time to produce a quality product. The advantage of this

 

type fryer is the pressure allows the product to be cooked with less

 

heat and less time than the conventional open-type fryers.

 

The Chick-fil-A controls for the Henny Penny Models 500 (elec-

 

tric) and 600 (gas) have many features to allow the Operator to

 

produce consistent, quality products. The controls monitor not

 

only cooking times and temperatures, but also peanut oil condition,

 

product weights, product temperatures, and many other operational

 

variables. The controls may vary the actual peanut oil temperature

 

and cook times, based on changes of the operational variables.

 

The controls also have very extensive self-diagnostic functions

 

which alert the Operator to both component and procedure

 

problems.

Some unique features of the fryer are listed below:

Diagnostic function-provides summary of fryer and Operator performance. See Diagnostic Mode and Special Functions Section.

Alarms and error messages-provide immediate feedback for Operator error or fryer malfunction. See Warnings and Error Messages Section.

Status Mode-allows the Operator to view basic fryer information and status. See Diagnostic Mode and Special Functions Section.

Information Mode-gathers and stores historic information on the fryer and Operator performance, and can be viewed by the Operator. See Diagnostic Mode and Special Functions Section.

Oil Filter enforcement-prevents the Operator from exceeding approved number of Cook Cycles before filtering the peanut oil. See Diagnostic Mode and Special Functions Section.

Manual Program Mode-Operator can set time and temperature for nonstandard products. See Diagnostic Mode and Special Functions Section.

Easy toggle between English and Spanish operation. See Diagnostic Mode and Special Functions Section.

Clean-Out Mode-a preprogrammed function for cleaning the frypot. See Cleaning the Frypot Section.

303

1-1

1-2. PROPER CARE

1-3. ASSISTANCE

1-4. SAFETY

Model 500/600

As in any unit of food service equipment, the Henny Penny pressure fryer does require care and maintenance. Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times.

Should you require outside assistance, just call your local independent Henny Penny distributor in your area, or call Henny Penny Corp. 1-800-417-8405 toll free or 1-937-456-8405.

The Henny Penny pressure fryer has many safety features incorporated. However, the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures, which are contained in this manual. Where information is of particular importance or safety related, the words DANGER, WARNING, CAUTION, and NOTICE are used. Their usage is described below.

SAFETYALERT SYMBOL is used with DANGER, WARNING, or CAUTION which indicates a personal injury type hazard.

NOTICE is used to highlight especially important information.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOTAVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

1-2

303

 

Model 500/600

 

 

 

SECTION 2. INSTALLATION

 

 

2-1. INTRODUCTION

This section provides the installation instructions for the Henny Penny

 

pressure fryer.

 

Installation of this unit should be performed only

 

by a qualified service technician.

 

Do not puncture the fryer with any objects such

 

as drillsor screws as electrical shock or com-

 

ponent damage could result.

2-2. UNPACKING

1. Cut the bands from around the carton.

INSTRUCTIONS

 

Any shipping damage should be noted in the presence of the delivery agent and signed prior to their departure.

2.Lift the main carton off the fryer.

3.Remove the inside packing from the fryer.

4.Open fryer lid and remove the basket plus all the accessories.

5.Open front door and remove the condensation drain pan.

6.Unscrew the filter union and remove the filter drain pan.

710

2-1

Model 500/600

2-2. UNPACKING

7. Close the front door.

INSTRUCTIONS

 

(Continued)

 

Take care when moving the fryer to prevent personal injury. The fryer weighs approximately 300 lb (136 kg).

8.Tilt the fryer to one side so one side of the fryer frame is raised up off of the skid.

9.While one person holds the unit, another person hits the vertical wooden supports with a hammer pushing them under the fryer.

10.Return the fryer to fully upright.

11.Open front door, remove two vertical supports and a horizontal support and close the front door.

12.Unlock all 4 casters.

13.Lift fryer up so casters are above the skid, move the fryer off the skid, and set the fryer on the floor.

2-2

710

2-2. UNPACKING INSTRUCTIONS

Figure 2-1

2-3. SELECTING THE FRYER LOCATION

710

Model 500/600

14.Prepare deadweight valve assembly for operation.

A metal shipping support is installed inside the deadweightvalveassembly and must be removed prior to installation and startup,or unit will NOT build pressure.

15.Unscrew the deadweight cap.

16.Remove the deadweight.

17.Remove and discard the shipping support.

18.Clean the deadweight orifice with a dry cloth.

19.Replace the deadweight and secure the deadweight cap.

20.Remove the protective paper from the fryer exterior and clean with the surfaces with a cloth, soap and water.

The proper location of the fryer is very important for operation, speed, and convenience. Choose a location which provides easy loading and unloading without interfering with the final assembly of food orders. Operators have found that frying from raw to finish, and holding the product in warmers, provides fast continuous service. Landing or dumping tables should be provided next to, at least, one side of the fryer. Keep in mind the best efficiency will be obtained by a straight line operation, i.e., raw in one side and finished out the other side. Order assembly can be moved away with only a slight loss of efficiency. To properly service the fryer, 24 inches (60.96 cm) of clearance is needed on all sides of the fryer. Access for servicing can be attained by removing a side panel. Also, at least 6 inches (15.24 cm) around the base of the gas units is needed for proper air supply to the combustion chamber.

To avoid a fire, install the fryer with minimum clearance from all combustible and noncombustible materials, 6 inches (15.24 cm) from side and 6 inches (15.24 cm) from back. If installed properly, the gas fryer is designed for operation on combustible floors and adjacent to combustible walls.

To avoid fire and ruined supplies, the area under the fryer should not be used to store supplies.

2-3

2-3. SELECTING THE FRYER LOCATION (Continued)

2-4. LEVELING THE FRYER

2-5. VENTILATION OF FRYER

Model 500/600

To prevent severe burns from splashing hot shortening, position and install fryer to prevent tipping or movement. Restraining ties may be used for stabilization.

For proper operation, the fryer should be level from side to side and front to back. Place a level on the flat areas around the frypot collar, then adjust the leveling bolts or casters until the unit is level.

FAILURE TO FOLLOW THESE LEVELING INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWINGTHE FRYPOT WHICH COULD CAUSE SERIOUS BURNS, PERSONAL INJURY, FIRE, AND/OR PROPERTYDAMAGE.

The fryer must be located with provision for venting into adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the flue gases and frying odors. Take special precautions in designing an exhaust canopy to avoid interference with the operation of the fryer. We recommend you consult a local ventilation or heating company to help in designing an adequate system.

Ventilation must conform to local, state, and national codes. Consult your local fire department or building authorities.

When installing the gas fryer do not attach an extension to the gas flue exhaust stack. This may impair proper operation of the burner, causing malfunctions and possible negative backdraft.

2-4

803

Model 500/600

2-4. VENTILATION 0F FRYER (Continued)

303

2-5

 

Model 500/600

2-6. GAS SUPPLY

The gas fryer is factory available for either natural or propane gas.

 

Check the data plate behind the front door of the fryer to determine

 

the proper gas supply requirements.

Do not attempt to use any gas other than that specified on the data plate. Conversion kits can be installed by your distributor if required. Incorrect gas supply could cause an explosion or fire resulting in severe injuries and/or property damage.

Please refer below for the recommended hookup of the fryer to main gas line supply.

To avoid possible serious personal injury:

Installation must conform withAmerican National Standard Z223.1 - (the latest edition) National Fuel Gas Code and the local municipal building codes. In Canada, installation must be in accordance with Standard CSABl49-& 2, Installation Codes Gas Burning Appliances, and local codes.

The fryer and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.45 KPA)(34.47 mbar).

The fryer must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.45 KPA) (34.47 mbar).

A standard 3/4 inch, black steel pipe and malleable fittings should be used for gas service connections.

Do not use cast iron fittings.

Although 3/4 inch size pipe is recommended, piping should be of adequate size and installed to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the meter and the fryer. The pressure loss in the piping system should not exceed 0.3 inch water column (0.747 mbar).

2-6

803

 

Model 500/600

2-6. GAS SUPPLY (Continued)

Provisions should be made for moving the fryer for cleaning and

 

servicing. This may be accomplished by:

 

1. Installing a manual gas shut off valve and disconnect union, or

 

2. Installing a heavy duty designA.G.A. certified connector which

 

complies with the Standard for Connectors for Moveable Gas

 

Appliances, ANSI Z21.6, or CAN/CSA 6.16, with a quick-

 

disconnect coupling (Henny Penny Part No. 19921), which

 

complies with ANSI standard Z21.41, or CAN 1-6.9. Also

 

adequate means must be provided to limit the movement of the

 

fryer without depending on the connector and quickdisconnect

 

device or its associated piping to limit the fryer movement.

 

3. See the illustration on the following page for the proper connec-

 

tions of the flexible gas line and cable restraint.

 

The cable restraint limits the distance the fryer can be pulled from

 

the wall. For cleaning and servicing the fryer, unsnap the cable

 

from the unit, and disconnect the flexible gas line. This allows

 

better access to all sides of the fryer. The gas line and cable

 

restraint must be reconnected once the cleaning or servicing is

 

complete.

2-7. GAS LEAK TEST

 

 

Prior to turning the gas supply on, be sure the gas valve knob

 

on the gas control valve is in the OFF position.

 

After the piping and fittings have been installed, check for gas leaks.A

 

simple checking method is to turn on the gas and brush all connec-

 

tions with a soap solution. If bubbles occur, it indicates escaping gas.

 

In this event, the piping connection must be redone.

 

To avoid fire or explosion, never use a lighted match or

 

open flame to test for gas leaks. Ignited gas could result in

 

severe personal injury and/or property damage.

803

2-7

Henny Penny CFA 600, CFA 500 User Manual

Model 500/600

2-8

303

Model 500/600

2-8. GAS PRESSURE REGULATOR SETTINGS

2-9. GAS PILOT & BURNER

LIGHTINGAND SHUTDOWN PROCEDURE

Gas Control Valve

“ON/OFF” Selector

The gas pressure regulator on the automatic gas valve is factory set as follows:

Natural: 3.5 inches water column Propane: 10.0 inches water column

The gas pressure regulator has been set by Henny Penny and is not to be adjusted by the user.

Lighting Procedure - Solid State Ignition

1.Turn main power switch to OFF position.

2.Move “ON/OFF” selector on gas control valve to OFF position.

3.Wait a sufficient length of time to allow any gas which may have accumulated in the burner compartment to escape (at least 5 minutes).

4.Move “ON/OFF” selector on gas control valve to ON position.

5.Turn main power switch to ON position.

6.Wait about 45 seconds for the burner to light.

7.Listen for the gas burner ignition.

It will be an audible sound due to the gas igniting at the gas jets within the burner.

8.The burner lights and operates until the shortening temperature reaches a preset temperature, and when tempearture light goes out, set timer for desired length of time.

Do not leave the thermostat on for more than 10 seconds without shortening in the frypot or damage to the frypot may result.

9.The frypot should be cleaned per the instructions in Section 3.

10.The frypot must be filled to the proper level with shortening. Refer to Filling orAdding Shortening Section.

Shutdown Procedure

1.Move “ON/OFF” selector on gas control valve to OFF position.

2.Turn main power switch to ON position.

710

2-9

2-9. GAS PILOT & BURNER LIGHTING AND SHUT DOWN PROCEDURES (Continued)

2-10

Model 500/600

Lighting Procedure - Solid State Ignition

1.The gas valve knob has a dual function.

a.Complete control of gas to the pilot and main burner.

b.When in the pilot position, it is the reset mechanism for the automatic pilot.

2.Partially press and turn the gas valve knob to the OFF position.

3.Wait at least 5 minutes to allow any gas to escape that may have accumulated in the burner compartment.

4.Turn the COOK/PUMP switch to OFF.

5.Turn the gas valve knob to the PILOT position.

6.Press and hold the gas valve knob while lighting the pilot. Allow the pilot to burn about 30 seconds before releasing the knob.

If the pilot does not stay lit, repeat steps 5 and 6, allowing a longer period of time before releasing the gas valve knob.

7.Turn the gas valve knob to the ON position.

8.Turn the COOK/PUMP switch to COOK.

9.With the lid open, select a product on control panel, and listen for the gas burner ignition (no longer than 10 seconds) and then turn COOK/PUMP switch OFF.

Do not leave unit on, without peanut oil, for more than 10 seconds or damage to the frypot could result.

10.Clean the frypot per the instructions in the Cleaning the Frypot Section.

11.Fill the frypot with peanut oil to the proper level.

12.The fryer is now ready for operation.

The pilot flame is preset at the factory. If adjustment is necessary, contact your local independent Henny Penny distributor.

Shutdown Procedure

1.Turn main power switch to OFF.

2.Depress the gas control valve knob lightly and turn to the OFF position.

806

 

Model 500/600

2-10. PRESSURE

The gas regulator is preset at the factory at 3.5 inch water column (0.87

REGULATOR

kPa) for natural gas (10.0 inch (2.49 kPa) for propane). If adjustment is

ADJUSTMENT

necessary, contact your local independent Henny Penny distributor.

(GAS ONLY)

 

2-11. ELECTRICAL

The gas fryer requires 120 single phase, 60 Hertz, 10 or 5 amp, 2 wire

REQUIREMENTS

+ ground service. The gas fryer is factory equipped with a grounded

(GAS FRYER)

cord and plug for your protection against shock and should be plugged

 

into a 3 prong grounded receptacle. Awiring diagram is located behind

 

the front door.

Do not disconnect the ground (earth) plug. This fryer must be adequately and safely grounded (earthed) or electrical shock could result. Refer to local electrical codes for correct grounding (earthing) procedures or in absence of local codes, with The National Electrical Code, ANSI/NFPA No. 70-(the current edition). In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1, and/or local codes.

To avoid electrical shock, this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded (unearthed) conductors. The main power switch on this appliance does not disconnect all line conductors.

803

2-11

2-12. ELECTRICAL REQUIREMENTS (ELECTRIC FRYER)

2-12

Model 500/600

The electric fryer requires 208 or 240 volt, three phase, 50/60 Hertz service. The power cord may be already attached to the fryer or provided at installation. Check the data plate behind the front door to determine the correct power supply.

This fryer must be adequately and safely grounded (earthed) or electrical shock could result. Refer to local electrical codes for correct grounding (earthing) procedures or in absence of local codes, with The National Electrical Code, ANSI/NFPANo. 70-(the current edition). In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1, and/or local codes.

To avoid electrical shock, this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded (unearthed) conductors. The main power switch on this appliance does not disconnect all line conductors.

A separate disconnect switch with proper capacity fuses or breakers must be installed at a convenient location between the fryer and the power source. It should be an insulated copper conductor rated for 600 volts and 90o C. For runs longer than 50 feet (15.24 m), use the next larger wire size.

Supply Wiring and Fusing for Electric Fryer

 

 

 

 

Supply

Min.

 

 

 

 

Wire

Fuse

Volts

Phase

KW

Amps

Size

Size

208

Single

13.50

65

2

90

208

Three

13.50

38

6

50

240

Single

13.50

61

3

70

240

Three

13.50

35

6

50

803

Model 500/600

SECTION 3. OPERATION

3-1. OPERATING COMPONENTS

Frypot

Lid Gasket

DeadweightAssembly

Safety Relief Valve

This reservoir holds the peanut oil, and is designed to hold

12 lb (5.4 kg) of product, with a “cold zone” for collection of crumbs

Provides the pressure seal for the frypot chamber

The deadweight style, pressure relief valve maintains a constant level of operating steam pressure within the frypot; excess steam is vented through the exhaust stack. (See Figure 3-1)

Failure to clean the deadweight assembly daily could result in the fryer building too much pressure. Severe injuries and burns could result.

AnASME approved, spring loaded valve, set at 14.5 psi; in the event the deadweight valve becomes clogged, this safety valve releases excess pressure, keeping the frypot chamber at 14.5 psi; if this occurs, turn the COOK/PUMP switch OFF to release all pressure from the frypot. (See Figure 3-1)

If safety relief valve activates, turn main power switch to the OFF position. To avoid serious burns and injuries, have fryer serviced before next use.

Saftey Relief

 

Valve Ring

Pressure Gauge

Saftey Relief V alve

Deadweight Valve

 

Figure 3-1

803

3-1

3-1. OPERATING COMPONENTS (Continued)

Safety Relief Valve Ring

Pressure Gauge

Solenoid Valve

Drain Valve

Drain Interlock Switch

Condensation Drain Pan

Lid Latch

3-2

Model 500/600

DO NOT PULL THIS RING. SEVERE BURNS FROM THE STEAM WILL RESULT. (SEE FIGURE 3-1)

Indicates the pressure inside the frypot; Figure 3-1

An electromechanical device that allows pressure to be held in the frypot; the solenoid valve closes at the beginning of the Cook Cycle and automatically opens at the end of the Cook Cycle; if this valve becomes dirty or the teflon seat nicked, pressure will not build, and the valve must be repaired per Technical Manual

A two-way ball valve that is normally closed; turn the handle to drain the peanut oil from the frypot into the filter drain pan

DO NOT OPEN THE DRAIN VALVE WHILE FRYPOT IS UNDER PRESSURE. HOT PEANUT OIL WILL EXHAUST,AND SEVERE BURNS WILL RESULT.

Provides protection for the frypot in the event an Operator inadvertently drains the peanut oil from the frypot while the COOK/PUMP switch is on; the switch automatically shuts off the heat when the drain valve is opened

Collection point for the condensation formed within the steam exhaust system; remove and empty periodically

A spring loaded latch that provides a positive latch to hold the lid closed; this latch, along with the spindle assembly and lid gasket, provides a pressure sealed frypot chamber

803

3-1. OPERATING COMPONENTS (Continued)

High Limit

Red Reset Button

Model 500/600

A control that senses the temperature of the shortening; if the temperature of the shortening exceeds the safe operating limit, this control opens and shuts off the heat to the frypot; when the temperature of the shortening drops to a safe operation limit, the control must be manually reset by pressing the red reset button, located under the control panel, behind the door (See Figure 3-2)

Figure 3-2

Gas Control Valve (Model 600)

SpindleAssembly

Lid Limit Stop

Filter Drain Pan

Filter Union

Filter Valve

Contactors (Model 500)

803

Controls the gas flow to the burner; the pilot is lit manually

An assembly that is tightened after the lid is latched, and applies pressure to the top of the lid; the lid gasket then applies pressure against the frypot rim; after building one pound of internal pressure,

the lid liner pushes a locking pin up into the locking collar, preventing the spindle from being turned while the frypot is pressurized

An adjustable collar used to obtain the proper tightness between the lid gasket and the frypot rim; this limits the number of clockwise rotations of the spindle

The removable pan that houses the filter and catches the peanut oil when it is drained from the frypot; it is also used to remove and discard old peanut oil

When moving filter drain pan containing hot shortening, use extreme care to avoid burns from hot surfaces or splashing.

Connects the filter to the filter pump, and allows easy removal of the filter and filter drain pan

When the COOK/PUMP switch is in the PUMP position, this two-way valve directs filtered peanut oil from the drain pan, back into the frypot

Relays that route power to the heating elements; one relay is in series with the high limit, the other one is in series with the controls

3-3

Model 500/600

3-2. OPERATING CONTROLS Figure 3-2 shows the location of following computer controls.

Figure

Item

Description

 

 

 

 

 

Function

 

No.

No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-3

1

 

 

 

 

 

 

 

 

 

 

 

 

 

Lights when the control calls for heat and the peanut oil should

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

start heating

 

3-3

2

DigitalDisplay

Shows all the functions of the Cooking Cycle, Program Mode,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diagnostic Mode and alarms

 

3-3

3

 

 

 

 

 

 

 

 

 

 

 

 

 

Lights when the solenoid closes and pressure starts to build inside

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

frypot

 

 

 

 

 

 

 

 

 

 

3-3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

Flashes when the peanut oil temperature is not at the proper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

temperature for dropping product into the frypot

 

3-3

5

 

 

 

 

 

 

 

 

 

 

 

 

 

Lights when the peanut oil temperature is 5°F below setpoint to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15°F above the setpoint, signaling product can now be cooked

 

3-3

6

 

 

 

 

 

 

 

 

 

 

 

 

 

Press to display current fryer information and status; if pressed in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the Program Mode, shows previous settings; pressing this along

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with

 

 

 

 

accesses the Information Mode which has

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

historic information on the Operator and fryer performance

 

3-3

7

 

 

 

 

 

 

 

 

 

 

 

 

 

Used to adjust the value of the currently displayed setting in the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Program Mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-3

8

 

 

 

 

 

 

 

 

 

 

 

 

 

Press to access Program Mode; once in the Program Mode, it is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

used to advance to the next setting; if pressed along with

 

 

 

 

 

 

it

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

accesses the Information Mode which has historic information on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the Operator and fryer performance; it also allows access to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the English-Spanish settings, diagnostics, Clean-Out Mode, and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual Mode, if pressed before the appropriate button

 

3-3

9

 

 

 

 

 

 

 

 

 

 

 

 

 

Used to stop Cooking Cycles and to stop the timer at the end of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a Holding Cycle; it is also used to program a Manual Program

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for nonstandard products

 

3-4

303

 

 

 

 

 

 

 

 

 

 

 

 

Model 500/600

3-2. OPERATING CONTROLS

 

 

 

 

 

 

 

 

 

(Continued)

 

 

 

 

 

 

 

 

 

 

 

3-3

10

 

Menu Card

Shows name of food product selected; the menu card strip is

 

 

 

 

 

located behind the decal

 

 

 

3-3

11

 

Product Select

Press to select food products to be cooked, as well as, answering

 

 

 

Buttons

 

display prompts; also,

accesses the diagnostics;

, the

 

 

 

 

 

Clean-Out Mode; and

toggles between English and Spanish

 

 

 

 

 

display

 

 

 

 

 

 

 

 

 

 

(Press

 

 

 

 

before entering any of the above modes.)

 

 

 

 

 

 

 

 

 

 

 

3-3

12 COOK/PUMP Switch

A 3-way switch with a center OFF position; turn the switch to

 

 

 

 

 

COOK to operate the fryer; turn the switch to PUMP to oper-

 

 

 

 

 

ate the filter pump; certain conditions that must be met before

 

 

 

 

 

operating the filter pump and are covered later in this section

3-3

13

 

UnitIdentification

Unit model number and the control’s hardware and software

 

 

 

Window

 

version numbers appear here

 

13

2

1

3

4

5

6

7

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

10

11

9

 

 

Control Decal

 

 

 

Figure 3-3

 

803

 

 

3-5

Model 500/600

3-3. CLOCK SET

Upon initial start-up or PC board replacement, if “CLOCK SET” automatically appears in the display, skip steps 1, 2 and 3.

1.

Press and hold

 

 

 

for 5 seconds until “LEVEL 2” shows in

 

display.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Release

 

 

 

 

, then press

 

 

twice. “CLOCK SET” then

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

“ENTER CODE” shows in display.

3.

Press

 

 

 

 

.

.

4.Display shows “CS-1” then “SET” then “MONTH”, with the monthflashing.

5. Press

 

 

 

 

 

 

 

 

 

 

 

to change the month.

 

 

 

 

6.Press . Display shows “CS-2” then “SET” then “DATE” with the date flashing.

7.

Press

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to change the date.

 

 

 

 

 

 

 

8.

Press

 

 

 

 

 

. Display shows “CS-3” then “SET” then “YEAR”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

along with the year flashing.

9.

Press

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to change the year.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10.

Press

 

 

 

 

 

. Display shows “CS-4” then “SET” then “HOUR”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

shows with the hour and “AM” or “PM” flashing.

11.

Press

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to change the hour and AM/PM setting.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.Press . Display shows “CS-5” then “SET” then “MINUTE” withtheminutesflashing.

13. Press

 

 

 

 

 

 

 

 

 

 

to change the minutes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-6

303

 

 

 

 

 

 

Model 500/600

3-3. CLOCK SET

14. Press

 

 

 

 

. Display shows “CS-6” then “CLOCK MODE”

 

 

 

 

(Continued)

 

 

 

 

 

 

along with “1.AM/PM”.

 

15.“1.AM/PM” is 12 hour time, “2.24-HR” is 24 hour time. Press

to change.

16.Press . Display shows “CS-7” then “DAYLIGHT SAVINGSADJ” along with “2.US”.

17. Press

 

 

 

 

 

 

 

 

 

 

to change to the following:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a.“1.OFF” = No automatic adjustments for Daylight Savings Time.

b.“2.US” = Automatically applies United States Daylight Savings Time adjustment. DST activated on the first Sunday inApril. DST de-activated on the last Sunday in October.

c.“3.EURO” = Automatically applies European (CE) Daylight Savings Time adjustment. DST activated on the last Sunday in March. DST de-activated on the last Sunday in October.

18.Clock Set is now complete. Press and hold to exit.

303

3-7

3-4. DIAGNOSTIC MODE

AND SPECIAL

FUNCTIONS

Model 500/600

Diagnostic Mode

To view summaries of the fryer and Operator performance, press

then

. Press

 

 

 

 

 

 

 

 

 

 

to view the following functions:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1 -Adjust product color for all products (not individually) D2 - The age of the peanut oil and life remaining

D3 - Outlet voltage monitoring

D4 - Fryer’s heating performance

D5 - Slow or oversized product batches

D6 - Cook Cycles started before temperature recovered

D7 - Cook Cycles stopped more than 10 seconds before end of cycle

D8 - Cook Cycles not ended within 20 seconds after expired time D9 - Number of times loading product took too long

D10 - Programmed variables changed by Operator

On several of the screens you may have to press

or

to

respond to questions asked.

 

 

Press at any time to exit and return to normal operation.

See Diagnostic Mode Details Section.

Peanut Oil Life Function

Based on the number of Cook Cycles of specific products and the amount of time the fryer idles, the controls tell the Operator when to change the peanut oil.

“CHANGE OIL SOON” shows on the display when the controls determine it’s time to change peanut oil. Unless the peanut oil is smoking or has a burnt flavor, the peanut oil does not need to be changed before this message shows on the display. After cleaning the frypot, using the Clean-Out Mode ( see Cleaning the Frypot Section), this function resets.

Language Selection

 

Pressing

then

allows the Operator to choose to have the

information on the display in English or Spanish.

3-8

1203

Model 500/600

3-4. DIAGNOSTIC MODE

AND SPECIAL

FUNCTIONS (Continued)

Manual Mode

This allows the Operator to quickly program a time and temperature for nonstandard products that are not on the menu card. This is to be a temporary setting and disables most of the advanced features of the controls. To enter Manual Mode:

1.

Once out of the Melt Cycle, press

 

 

 

 

then

.

 

 

 

2.

Use

 

 

 

 

 

 

 

 

 

 

 

 

to set cook time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Press

 

 

 

 

 

 

and use

 

 

 

 

 

 

 

 

 

 

to set temperature.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.Press to start Manual Mode. Display shows “MANUAL” and you start a Cook Cycle by pressing .

5.Press to exit Manual Mode.

Status Mode

Pressing during idle time, allows Operator to view:

a.The temperature of the peanut oil

b.The temperature setpoint and any offset

c.The average peanut oil temperature during last Cook Cycle

d.The rate of temperature rise or fall

e.Date and time

Pressing during a Cook Cycle allows the Operator to view:

a.The temperature of peanut oil, plus the degrees and rate the load compensation has affected the Cook Cycle (slows down or speeds up the timer)

b.The cooking step, the time left in Cook Cycle, setpoint temperature and whether pressure is on or off

c.The average peanut oil temperature in Cook Cycle so far

d.The rate of temperature rise or fall

e.Date and time

After 5 seconds, the control exits the Status Mode and the pressure fryer returns to normal operation.

Peanut Oil Filter Enforcement

Prevents the Operator from exceeding the set number of Cook Cycles before filtering the peanut oil. The number in the center of the display shows how many Cook Cycles remain before filter lockout occurs. For example, “5X” means the Operator can run 5 more Cook Cycles before filtering. This function cannot be bypassed.

803

3-9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model 500/600

3-4. DIAGNOSTIC MODE

Information Mode

 

 

 

 

 

 

 

 

AND SPECIAL

This mode gathers and stores historic information on the fryer and

FUNCTIONS

Operator performance. Press

 

 

 

and

 

 

 

 

at the same time and

 

 

 

 

 

 

 

(Continued)

“*INFO MODE*” shows on display. Press

 

 

 

or

 

 

 

 

to access the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

steps and press to view the statistics within each step.

Information Mode is intended for technical use, but the Operator can viewthefollowinginformation:

1.E-LOG - last 10 errors and time they occurred

2.P-LOG - time of last 10 power-ups

3.HEAT-UPS - time of day and maximum heating rate (°/second) for the last 10 heat-ups

4.COOK DATAinformation on the last Cook Cycle

5.TODAY’S DATAdata since the start of day (not including the last Cook Cycle)

6.PREV-DAY-SUN - creates a log of the last 7 days, using the information inTODAY’S DATA.

7.7-DAYTOTALS -totals the information from the last 7 days

8.OILDATAinformation on the current peanut oil, not including today’s cooking information

9.PREV OIL DATAinformation on last batch of peanut oil

10.INP - provides test of fryer inputs

11.OUTP - shows the state of heater and pressure

12.POT TMP - temperature of peanut oil

13.CPU TMP - temperature of PC board

14.ANALOG - status of controller’s a-to-d converter

15.AC VOLTS - status of the line voltage to fryer

16.AMPS (Electric models only) - the present amp readings to heaters.

See Information Mode Details Section.

3-10

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