Heat & Glo LifeStyle XLR-PB-CE User Manual

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Owner’s Manual

Installation and Operation

Model:

XLR-N-CE

XLR-PB-CE

EC-87/09/058

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

• Leave this manual with

and maintenance

these instructions for safe

party responsible for use

instructions included.

installation and operation.

and operation.

DO DISCARDNOT

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas

-DO NOT try to light any appliance.

-DO NOT touch any electrical switch.DO NOT use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This is a room sealed appliance and no other ventilation is required than what is provided.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

Hightemperaturesmayigniteclothingorotherflammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

These instructions are only valid if the following country symbol is on the appliance. If this symbol is not present on the appliance, it is necessary to refer to the technical instructions which will provide the necessary information concerning the modification of the appliance to the conditions of use for the country.

These instructions are valid for the following countries: GB, IE.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

1

Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heat & Glo gas fireplace, an elegant and clean alternative to wood burning fireplaces. The Heat & Glo gas fireplace you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas fireplace will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of fireplace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your fireplace.

Model Name:____________________________________________ Date purchased/installed:__________________

Serial Number:__________________________________________ Location on fireplace:______________________

Dealership purchased from:_ _______________________________ Dealer Phone:_ __________________________

Notes:_ _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace.

 

 

 

 

Heat & Glo, a brand of Hearth & Home Technologies Inc.

 

 

 

 

Type of Gas

 

 

 

7571 215th Street West, Lakeville, MN 55044 USA

 

 

 

 

 

 

 

 

 

 

 

PIN: 87BU58

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MADE IN USA

 

 

 

GL Industries Ltd

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Type

G20

 

 

G20

G20/25

 

 

 

 

 

Destination

SAMPLE

 

 

 

 

 

Model Number

 

 

AT,ES,DK,GB,GR,LU,NO,SK

 

DE

FR

 

 

 

 

 

CAT

 

I2H

 

 

 

I2E

I2E+

 

 

 

 

 

Heat Input (Net)

7.32 kW

 

 

7.32 kW

7.32 kW

 

 

 

 

 

Pn

20 mbar

 

 

20 mbar

20/25 mbar

 

 

 

 

 

Burner Pressure

8.7 mbar

 

 

9.5 mbar

9.5/11.5 mbar

 

 

 

 

 

Injector

#42 DMS

 

 

#42 DMS

#42 DMS

 

 

 

 

 

Efficiency Class

2

 

 

 

2

2

 

 

 

 

 

Gas Rate m3/h

.70

 

 

 

.70

.70/.68

 

 

 

 

 

Electrical Requirements: 230 V / 50 hz / 1A

 

 

 

 

 

 

 

 

 

This appliance must be installed in accordance with

 

Model: XXXXXXXX

Serial Number

 

 

 

 

the rules in force, and used only in a sufficiently

 

 

 

vented space. Consult instructions before installa-

 

 

 

 

 

 

 

 

 

 

Serial:

XXXXXXXX

 

 

tion and use of this appliance.

 

 

 

 

 

 

 

 

 

 

 

 

DO NOT REMOVE OR COVER THIS LABEL.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XXXX-XXX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoidedwill result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoidedcould result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations. . . . . . . . . . . . . . . . . 2 B. Limited Lifetime Warranty. . . . . . . . . . . . . . 5

1 Listing and Code Approvals

A.

Appliance Certification. . . . . . . . . . . . . .

. 7

A.

Additional Related Standards. . . . . . . . . . . .

7

B.

Gas Pressure Requirements. . . . . . . . . . . .

7

C.Non-CombustibleMaterials Specification. . . . . . . . . . . . . . 7

D.Combustible Materials Specification . . . . . . . . . 7

E.Electrical Codes. . . . . . . . . . . . . . . . . 7

User Guide

2 Operating Instructions

A.

Gas Fireplace Safety. . . . . . . . . . . . . .

.

8

B.

Your Fireplace . . . . . . . . . . . . . . . . .

 

. 8

C.

Clear Space. . . . . . . . . . . . . . . . . .

 

. 9

D.

Decorative Doors and Fronts. . . . . . . . . . .

.

9

E.

Decorative Media Options. . . . . . . . . . . .

.

9

F.

Fixed Glass Assembly. . . . . . . . . . . . . .

 

. 9

G. Remote Controls, Wall Controls and Wall Switches. . . . 9

H. Before Lighting Fireplace. . . . . . . . . . . . .

 

. 9

I.

Control Module Operation. . . . . . . . . . . .

. 10

J.

Lighting Instructions (IPI). . . . . . . . . . . . .

 

11

K. Battery Tray/Battery Installation. . . . . . . . . .

. 12

M. Frequently Asked Questions . . . . . . . . . . .

. 12

L.

After Fireplace is Lit. . . . . . . . . . . . . . .

 

12

3 Maintenance and Service

A. Maintenance Tasks-Homeowner. . . . . . . . . .13 B. MaintenanceTasks-QualifiedService Technician . . . . 14

Installer Guide

4 Getting Started

A.Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 15

B.Design and Installation Considerations. . . . . . . . 16

C.

Tools and Supplies Needed. . . . . . . . . . . .

16

D.

Inspect Appliance and Components. . . . . . . . .

16

5 Framing and Clearances

A.

Selecting Appliance Location. . . . . . . .

.

. .

. 17

B.

Constructing the Appliance Chase. . . . . .

.

. .

. 18

C.Clearances. . . . . . . . . . . . . . . . . . . 19

D.Mantel and Wall Projections. . . . . . . . . . . . 20

6 Termination Locations

A. Vent Termination Minimum Clearances. . . . . . .

. 21

7 Vent Information and Diagrams

 

A. Approved Pipe. . . . . . . . . . . . . . . . .

23

B. Vent Table Key. . . . . . . . . . . . . . . . .

23

C. Use of Elbows . . . . . . . . . . . . . . . . .

23

D. Measuring Standards. . . . . . . . . . . . . .

. 23

E. Vent Diagrams. . . . . . . . . . . . . . . . .

23

8 Vent Clearances and Framing

 

A. Pipe Clearances to Combustibles. . . . . . . . .

. 30

B. Wall Penetration Framing. . . . . . . . . . . . .

30

C. Install the Ceiling Firestop. . . . . . . . . . . .

. 31

D. Install Attic Insulation Shield. . . . . . . . . . . .

32

9 Appliance Preparation

 

A. Top Vent. . . . . . . . . . . . . . . . . . .

. 33

B. Securing and Leveling the Appliance. . . . . . . .

. 34

10 Installing Vent Pipe (SLP Pipe)

 

A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . .

. 35

B. Assemble Slip Sections. . . . . . . . . . . . .

. 36

C. Secure The Vent Sections. . . . . . . . . . . .

. 36

D. Disassemble Vent Sections. . . . . . . . . . . .

37

E. Install Decorative Ceiling Components . . . . . . .

. 37

F. Install Metal Roof Flashing. . . . . . . . . . . .

. 38

G. Assemble and Install Storm Collar. . . . . . . . .

. 38

H. Install Vertical Termination Cap. . . . . . . . . .

. 39

I.Install Decorative Wall Components . . . . . . . . . 39

J.Heat Shield Requirements for Horizontal Termination. . 39

K.Install Horizontal Termination Cap. . . . . . . . . . 40

11 Gas Information

A. Gas Pressure Requirements. . . . . . . .

.

. .

. 41

B. Gas Connection. . . . . . . . . . . . .

.

. .

. 41

C. Access Through the Valve Assembly. . . . .

.

. .

. 41

12 Electrical Information

A. Wiring Requirements. . . . . . . . . . . . . . . 42

B.IntelliFire Plus™ Ignition System Wiring . . . . . . . 42

C.Optional Accessories Requirements . . . . . . . . . 42

D.

Electrical Service and Repair. . . . . . . . . . .

. 43

E.

Junction Cord Information. . . . . . . . . . . .

. 43

F.

Blower . . . . . . . . . . . . . . . . . . . .

43

13 Finishing

A.

Framing and Finishing Instructions . . . . . . . . .

44

B.

Mantel and Wall Projections. . . . . . . . . . . .

47

C.

Facing Material. . . . . . . . . . . . . . . . .

47

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

3

D. Decorative Fronts. . . . . . . . . . . . . . . . 49

14 Appliance Setup

A.

Remove Fixed Glass Assembly. . . . . . . . . .

. 50

B.

Remove the Shipping Materials. . . . . . . . . .

. 50

C.

Clean the Appliance. . . . . . . . . . . . . . .

50

D.

Accessories. . . . . . . . . . . . . . . . . .

50

E.

Fixed Glass Assembly. . . . . . . . . . . . . .

50

F.

Install the Mesh. . . . . . . . . . . . . . . .

. 50

G. Air Shutter Setting. . . . . . . . . . . . . . .

. 51

H. Media Options. . . . . . . . . . . . . . . . .

51

15 Troubleshooting

A. IntelliFire Plus™ Ignition System. . . . . . . . . . 52

16 Component Access

A. Decorative Front and Fixed Glass Assembly Removal.

. 54

B. Valve Pressure Taps. . . . . . . . . . . . . . .

54

C. Control Module Access. . . . . . . .

. . . . . .

. . . . . . . . . . . .

. 54

D. Media Tray Removal . . . . . . . . . . . . . .

. 54

E. Burner and Base Pan Removal.

. . . . . . . . .

. 54

F. Access Through the Valve Assembly. .

. . . . . .

. 55

G. Gas Valve Replacement. . . . . . . . . . . . .

. 56

H. Pilot Assembly Replacement. .

. . . . . . . . .

. 56

17 Reference Materials

A. Appliance Dimension Diagram. . . . . . . . . . .

57

B. Vent Components Diagrams . . . . . . . . . . .

. 58

C. Service Parts. . . . . . . . . . . . . . . . .

. 62

D. Contact Information. . . . . . . . . . . . . . .

65

= Contains updated information.

4

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

B. Limited Lifetime Warranty Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

 

Warranty Period

 

HHT Manufactured Appliances and Venting

 

 

 

 

 

Parts

Labor

Gas

Wood

Pellet

EPA

Coal

Electric

Venting

 

Components Covered

 

 

Wood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All parts and material except as

 

 

1 Year

X

X

X

X

X

X

X

 

covered by Conditions,

 

 

 

Exclusions, and Limitations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

listed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

X

X

 

 

 

Igniters, electronic components,

 

 

2 years

 

 

 

 

 

and glass

 

 

 

 

 

 

 

 

 

 

 

 

X

X

X

X

X

 

 

 

Factory-installedblowers

 

 

 

 

 

 

 

 

 

 

 

 

X

 

 

 

 

 

 

Molded refractory panels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 years

 

 

X

 

 

 

 

 

Firepots and burnpots

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 years

1 year

 

 

X

X

 

 

 

 

Castings and baffles

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7 years

3 years

 

X

X

X

 

 

 

 

Manifold tubes,

 

 

 

 

 

 

 

HHT chimney and termination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

1 year

X

 

 

 

 

 

 

 

Burners, logs and refractory

 

 

years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Limited

3 years

X

X

X

X

X

 

 

 

Firebox and heat exchanger

 

 

Lifetime

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90 Days

X

X

X

X

X

X

X

 

All replacement parts

 

 

 

beyond warranty period

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See conditions, exclusions, and limitations on next page.

4021-645C12-29-10

 

 

 

 

 

 

 

 

Page 1 of 2

 

 

 

 

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

5

B. Limited Lifetime Warranty (continued)

WARRANTY CONDITIONS:

This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.

This warranty is only valid while the HHT appliance remains at the site of original installation.

Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.

Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.

WARRANTY EXCLUSIONS:

This warranty does not cover the following:

Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.

Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.

Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discoloration of glass.

Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.

Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-upair supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.

Non-HHTventing components, hearth components or other accessories used in conjunction with the appliance.

Any part of a pre-existingfireplace system in which an insert or a decorative gas appliance is installed.

HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.

This warranty is void if:

The appliance has been over-firedor operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals.Over-firingcan be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.

The appliance is subjected to prolonged periods of dampness or condensation.

There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

LIMITATIONS OF LIABILITY:

The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE.

4021-645C12-29-10

Page 2 of 2

6

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

1 Listing and Code Approvals

A. Appliance Certification

MODELS: XLR-N-CE,XLR-PB-CE

LABORATORY: GL Industries Ltd.TYPE: Gas Fireplace

STANDARD: Latest version of BS EN 613: 2001DIRECTIVE: GAD90/396/EEC

A. Additional Related Standards

The installation must comply with these installation instructions and all relevant parts of Local and National Building Standards Regulations and those relevant recommendations of the following British Standards. BS 5871: Part 1 BS 8303 BS 5440: Parts 1 & 2 BS 6891 BSEN1856 Parts 1 & 2 BS 5482 Part 1, as well as IGE/UP/7.

NOT INTENDED FOR USEASAPRIMARYHEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

The Heat & Glo gas appliances discussed in this Installer’s Guide have been tested to certification standards and listed by the applicable laboratories.

This appliance must be installed in accordance with the rules in force.

NOX Class 5 for G20, NOX Class 5 for G31

The fireplace and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 60 mbar.

If the fireplace must be isolated from the gas supply piping system by closing an individual shut-offvalve, it must be of thehandle-lesstype.

C. Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763shall be considered non-combustible materials.

D. Combustible Materials Specification

Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials.

E. Electrical Codes

All electrical safety testing has been done following the EN 60335-2-102standard. Local codes apply.

B. Gas Pressure Requirements

Pressure requirements for XLR fireplaces are shown in table below.

Two taps are provided on the right hand side of the gas control for a test gauge connection to measure the inlet and outlet pressures.

 

Natural Gas

Propane

Propane

Butane

Butane

Natural Gas

 

(G20)

(G31)

(G31)

(G30)

(G30)

(G25)

CAT

I2H,I2E,I2E+

I3P

 

I3P

 

I3B/P

 

I3B/P

 

I2E+

 

Inlet Pressure

20 mbar

37 mbar

50 mbar

30 mbar

50 mbar

25 mbar

Burner Pressure

8.7 mbar

25 mbar

25 mbar

25 mbar

25 mbar

8.7 mbar

Gas Rate

.405 m3/

h

.134 m3/

h

.134 m3/

h

.111 m3/

h

.111 m3/

h

.40 m3/

h

Heat Input (Net)

7.32 kW

6.74 kW

6.74 kW

6.44 kW

6.44 kW

7.32 kW

 

 

 

 

 

 

 

Burner Injector

DMS 42

DMS .057

DMS .057

DMS 55

DMS 55

DMS 42

 

 

 

 

 

 

 

 

 

 

 

 

 

Pilot Injector

51

 

30

 

30

 

30

 

30

 

51

 

Columns highlighted in gray = The gas control valve supplied with this product is approved for a maximum inlet pressure of 37 mbar. For pressures over 37 mbar, an in line pressure regulator must be installed upstream from the gas control valve.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

7

2 Operating InstructionsUser Guide

A. Gas Fireplace Safety

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

WARNING! Choking Hazard! Keep glass rock media out of reach of children.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precautions are recommended:

Install a physical barrier such as:

-A decorative firescreen.

-Adjustable safety gate.

Install a switch lock or a wall/remote control with child protection lockout feature.

Keep remote controls out of reach of children.

Never leave children alone near a hot fireplace, whether operating or cooling down.

Teach children to NEVER touch the fireplace.

Consider not using the fireplace when children will be present.

To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacations, trips, etc):

Remove batteries from remote controls.

Turn off wall controls.

Unplug 6 volt adapter plug and remove batteries on IPI models.

B. Your Fireplace

WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury.

DECORATIVE DOORS

SECTION 2.D.

RC100

(OPTIONAL REMOTE CONTROL) SECTION 2.G

FIXED GLASS ASSEMBLY

(NOT SHOWN)

SECTION 14.E.

CLEAR SPACE

SECTION 2.C.

MEDIA OPTIONS

SECTION 2.E

MEDIA - BLACK, CLEAR, AMBER, COLBALT

MEDIA - BK2 - GEMS, MEDIA WH2-GEMS

MEDIA-STONES-2

XLR-LOGS

Figure 2.1 General Operating Parts

8

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

C. Clear Space

WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2.

Avoid placing candles and other heat-sensitiveobjects on mantel or hearth. Heat may damage these objects.

 

3

 

 

 

 

CLEAR

 

 

OF

FT.

SPACE

 

IN

 

 

FRONT

 

 

FIREPLACE

Figure 2.2

Clear Space

 

 

D. Decorative Doors and Fronts

WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat.

This decorative front has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information refer to the instructions supplied with your decorative door or front.

E. Decorative Media Options

This appliance ships standard without a decorative media option. For installation and removal of these decorative media options, refer to installation instructions which ship with the media options.

F. Fixed Glass Assembly

See Section 14.E.

G.Remote Controls, Wall Controls and Wall Switches

Follow the instructions supplied with the control installed to operate your fireplace:

For safety:

Install a switch lock or a wall/remote control with child protection lockout feature.

Keep remote controls out of reach of children.

See your dealer if you have questions.

H. Before Lighting Fireplace

Before operating this fireplace for the first time, have a qualified service technician:

Verify all shipping materials have been removed from inside and/or underneath the firebox.

Verify that rock media tray is securely fastened to the base pan.

Check the wiring.

Check the air shutter adjustment.

Ensure that there are no gas leaks.

Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

WARNING! Risk of Fire or Asphyxiation! DO NOT operate fireplace with fixed glass assembly removed.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

9

I. Control Module Operation

1.The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3.

OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or optional remote. The unit should be in the OFF position during installation, service, battery installation, , fuel conversion, and in the event that the control goes into LOCK-OUTmode as a result of an error code.

ON Position: Appliance will ignite and run continuously in the HI flame setting, with no adjustment in flame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup.

REMOTE Position: Appliance will initiate commands from a wired wall switch and/or one of the optional wireless remote options.

2.A wall switch can be wired into the control module brown and red wires. See Figure 12.1.

3.The control module has safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the wall switch or optional remote.

4.If you intend to use both a wired wall switch and an optional remote control to operate your fireplace, the wall switch will override any commands given by the remote.

 

MODULE

 

 

SELECTOR

 

SWITCH

FLAME HI/LOW

STATUS

NG/LP GAS-TYPE

SWITCH

INDICATOR LED

SELECTOR SWITCH

Figure 2.3 Control Module

Note: The HI/LO and LP/NG switches on the control module arenon-functionalon the XLR fireplace.

Nine Hour Safety Shutdown Feature

This appliance has a safety feature that automatically shuts down the fireplace after nine hours of continuous operation with receiving a command from the wall switch or optional remote.

5. Module Reset Switch

 

This module may lock-outunder certain conditions.

 

When this occurs, the appliance will not ignite or

 

respond to commands. The module will go into lock-out

 

mode by emitting three audible beeps, then continuously

displaying an error code at its status indicator LED.

Check battery tray. Remove batteries if installed. Batteries should only be installed for use during power outages. See Section H.

Locate the module reset switch. See Figure 2.4 or 2.5.

Set the module reset switch to the RESET position.

Wait five (5) minutes to allow possible accumulated gas to clear.

Set the module reset switch to ON.

Start the appliance.

WARNING! Risk of Explosion! DO NOT press the module reset switch more than one time within a five minute time period. Gas may accumulate in firebox. Call a qualified service technician.

MODULE RESET

SWITCH

Figure 2.4 Location of Module Reset Switch - Tonic Front

MODULE RESET

SWITCH

Figure 2.5 Location of Module Reset Switch - Martini Front

10

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

J. Lighting Instructions (IPI)

The IPI system may be operated with two D-cellbatteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B.BEFORELIGHTING,smellallaround the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

DO NOT try to light any appliance.

DO NOT touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

 

 

 

 

 

WARNING:

 

CAUTION:

 

DO NOT CONNECT LINE VOLT-

Hot while in operation. DO NOT touch.

AGE (110/120 VAC OR 220/240

Keep children, clothing, furniture, gaso-

VAC) TO THE CONTROL VALVE.

line and other liquids having flammable

Improper installation, adjustment, al-

vapors away.

DO NOT operate the appliance with

teration, service or maintenance can

cause injury or property damage. Re-

fixed glass assembly removed, cracked

fer to the owner’s information manual

or broken. Replacement of the fixed

provided with this appliance.

glass assembly should be done by a

licensed or qualified service person.

This appliance needs fresh air for

safe operation and must be installed

NOT FOR USE

 

so there are provisions for adequate

WITH SOLID FUEL

 

combustion and ventilation air.

 

If not installed, operated, and main-

For use with natural gas and propane.

tained in accordance with the manufac-

A conversion kit, as supplied by the

turer’s instructions, this product could

manufacturer, shall be used to convert

expose you to substances in fuel or

this appliance to the alternate fuel.

fuel combustion which are known to the

Also Certified for Installation in a

State of California to cause cancer, birth

Bedroom or a Bedsitting Room.

defects, or other reproductive harm.

For assistance or additional informa-

Keep burner and control compartment

tion, consult a qualified installer, ser-

clean. See installation and operating

vice agency or the gas supplier.

instructions accompanying appliance.

 

 

 

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

LIGHTING

INSTRUCTIONS (IPI)

1.This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand.

GAS

VALVE

2.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step.

3.To light the burner:

Equipped with wall switch: Turn ON/OFF switch to ON.

Equipped with remote or wall control: Press ON or FLAME button.

Equipped with thermostat: Set temperature to desired setting.

4.If the appliance does not light after three tries, call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1.Equipped with wall switch: Turn ON/OFF switch to OFF.

Equipped with remote or wall control: Press OFF button.

Equipped with thermostat: Set temperature to lowest setting.

2.Service technician should turn off electric power to the control when performing service.

593-913G

Final inspection by

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

11

K. Battery Tray/Battery Installation

The IntelliFire PlusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance. Batteries should only be used as a power source in the event of an emergency such as an outage.

L. After Fireplace is Lit

Initial Break-inProcedure

The fireplace should be run three to four hours continuously on high.

Turn the fireplace off and allow it to completely cool.

Remove fixed glass assembly. See Section 14.E.

Clean fixed glass assembly. See Section 3.

Replace the fixed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the fireplace.

NOTICE! Open windows for air circulation during fireplace break-in.

Some people may be sensitive to smoke and odors.

Smoke detectors may activate.

M. Frequently Asked Questions

ISSUE

SOLUTIONS

Condensation on the glass

This is a result of gas combustion and temperature variations. As the fireplace warms, this con-

densation will disappear.

 

Blue flames

This is a result of normal operation and the flames will begin to yellow as the fireplace is allowed

to burn for 20 to 40 minutes.

 

 

When first operated, this fireplace may release an odor for the first several hours. This is caused

Odor from fireplace

by the curing of materials from manufacturing. Odor may also be released from finishing materials

and adhesives used near the fireplace. These circumstances may require additional curing related

 

 

to the installation environment.

 

 

Film on the glass

This is a normal result of the curing process of the paint. Glass should be cleaned within 3 to 4

hours of initial burning. A non-abrasivecleaner such as gas appliance glass cleaner may be neces-

 

 

sary. See your dealer.

 

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the

Metallic noise

sound produced by a furnace or heating duct. This noise does not affect the operation or longevity

 

of the fireplace.

 

This appliance can operated on battery power in the event of a power outage. To access the bat-

Power Outages (battery backup)

tery pack, the decorative front, mesh and glass assembly must be removed. Refer to Section 12

 

for more details.

Wall above appliance feels hot to

No action necessary. This appliance ships with a non-combustiblematerial attached. Specifica-

the touch.

tions of the attached non-combustiblematerial are listed in Section 1.E.

12

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

3 Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

When properly maintained, your fireplace will give you many years of trouble-freeservice. We recommend annual service by a qualified service technician.

All parts listed in this manual may be ordered from an authorized dealer. A list of available service parts is located in Section 16.C of this manual and in the installation instructions included in decorative media.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualified service technician only. The fireplace should be inspected before use and at least annually by a professional service person.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

CAUTION! Risk of Burns! The fireplace should be turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally

By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface.

CAUTION! Handle fixed glass assembly with care.

Glass is breakable.

Avoid striking, scratching or slamming glass

Avoid abrasive cleaners

DO NOT clean glass while it is hot

Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or floor surfaces.

Remove door or decorative front from fireplace and set aside on work surface.

See Section 14.E for instructions to remove fixed glass assembly.

Clean glass with a non-abrasivecommercially available cleaner.

-Light deposits: Use a soft cloth with soap and water

-Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)

Reinstall door or decorative front.

Decorative Doors

Frequency: Annually

By: Homeowner

Tools needed: Protective gloves, stable work surface

Refer to the installation instructions which ship with the decorative door.

Assess condition of screen and replace as necessary.

Inspect for scratches, dents or other damage and repair as necessary.

Check that louvers are not blocked.

Vacuum and dust surfaces.

Venting

Frequency: Seasonally

By: Homeowner

Tools needed: Protective gloves and safety glasses.

Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.

Inspect for corrosion or separation.

Verify weather stripping, sealing and flashing remains intact.

Inspect draft shield to verify it is not damaged or missing.

Decorative Media Options

Frequency: Maintenance is not requiredBy: Homeowner

Tools needed: Protective gloves and safety glasses.

The decorative media options DO NOT require routine maintenance if they are properly installed. Refer to the installation instructions which ship the decorative media to verify correct installation.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

13

B.Maintenance Tasks-QualifiedService Technician

To prevent inadvertent burner operation while servicing this appliance:

Unplug DC regulator from junction cord.

Remove batteries from battery pack (if installed).

Shut off gas supply to the appliance.

The following tasks must be performed by a qualified service technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, drop cloth and a stable work surface.

Inspect gasket seal and its condition.

Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

Confirm there is no damage to glass or glass frame. Replace as necessary.

Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Firebox

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer andtouch-uppaint.

Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

Replace fireplace if firebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

Remove all foreign objects.

Verify unobstructed air circulation.

Gas Pressure Information

Frequency: Upon initial installation and gas valve replacement or service.

By: Qualified Service Technician

Tools needed: Protective gloves, manometer, flashlight, screw driver set.

Gas pressure taps are accessible by removing the decorative front and fixed glass assembly. Refer to Section 11.A for information related to the gas valve and gas pressure settings.

Burner Ignition and Operation

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer.

Verify burner is properly secured and aligned with pilot or igniter.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking.

Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

Inspect for lifting or other flame problems.

Verify air shutter setting is correct. See Section 14.G for required air shutter setting. Verify air shutter is clear of dust and debris.

Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing.

Verify manifold and inlet pressures. Adjust regulator as required.

Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice spud as necessary.

Inspect IPI flame sensing rod for soot, corrosion and deterioration. Polish with fine steel wool or replace as required.

Verify IPI millivolt output. Replace as necessary.

Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sensing rod. Replace pilot as necessary.

Figure 3.1 IPI Pilot Flame Pattern

14

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

4 Getting Started

Installer Guide

 

A. Typical Appliance System

NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

HORIZONTAL

TERMINATION CAP (SECTION 10.K)

 

VERTICAL TERMINATION CAP

 

(SECTION 10.H)

 

WALL PENETRATION

 

FRAMING (SECTION 8.B)

NON-COMBUSTIBLEROOF

STORM COLLAR

FLASHING MAINTAINS MINIMUM

(SECTION 10.G)

CLEARANCE AROUND PIPE

VENT PIPE PENETRATES

(SECTION 10.F)

 

ROOF PREFERABLY

 

WITHOUT AFFECTING

 

ROOF RAFTERS

 

(SECTION 8.C)

VENT PIPE (SECTIONS 7 and 8)

CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C)

FRAMING/HEADER (SECTION 5)

ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED. (SECTION 8.D)

FRAMING HEADEDOFF IN CEILING JOISTS (SECTION 8.C)

WALL SWITCH

GAS LINE (SECTION 11)

Figure 4.1 Typical System

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

15

B. Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

Before installing, determine the following:

Where the appliance is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring requirements.

Framing and finishing details.

Whether optional accessories—devicessuch as a wall switch or remotecontrol—aredesired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer.

C.Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure

Framing material

Pliers

Hammer

Phillips screwdriver

Manometer

Gloves

Framing square

Voltmeter

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Level

Reciprocating saw

Flat blade screwdriver Non-corrosiveleak check solution

1/2 - 3/4 in. length, #6 or #8 Self-drillingscrews

Caulking material (150 ºC minimum continuous exposure rating)

One 1/4 in. female connection (for optional fan).

D. Inspect Appliance and Components

Carefully remove the appliance and components from the packaging.

The vent system components and decorative doors and fronts may be shipped in separate packages.

Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

Readalloftheinstructionsbeforestartingtheinstallation.Followtheseinstructionscarefullyduringthe installation to ensure maximum safety and benefit.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & HomeTechnologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modification of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

16

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

5 Framing and Clearances

A. Selecting Appliance Location

When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.

Duetohightemperatures,theapplianceshouldbelocated out of traffic and away from furniture and draperies.

NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

A

E

2,54 cm

D*

 

A

ALCOVE

B

INSTALLATION

C

TOP VENT

 

ONE 90º ELBOW

TOP VENT

ONE 90° ELBOW

B

F

 

 

A

B

C

D*

E

F

 

 

Centimeters

135

122

191

See Section D.

49

45

 

 

Figure 5.6

 

 

 

 

 

 

 

 

 

Figure 5.1 Appliance Locations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

17

B. Constructing the Appliance Chase

A chase is a vertical box-likestructure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.

NOTICE: Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

The factory-suppliednon-combustibleboard must be used in all installations. It must be directly attached to structural framing adjacent to the appliance. Screw fasteners should be installed in the pilot holes provided in the outer perimeter of thenon-combustibleboard. See Figure 13.3.

The factory-suppliedboard is designed such that its edges will be at the approximate center of the adjacent framing, assuming it is 3,8 nominal thickness. This will allow the wallboard joints to occur on the center of the framing where the panels can be fastened properly. If the framing thickness is less than 3,8 nominal, such as with formed steel systems, then it may be necessary to adjust the adjacent framing dimensions so that thenon-combustibleboard and wallboard joints are centered on the framing.

18

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

C. Clearances

NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth.DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING! Risk of Fire! Maintain specified air space clearances to appliance and vent pipe:

Insulation and other materials must be secured to prevent accidental contact.

The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney.

Failure to maintain airspace may cause overheating and a fire.

Note: Figure 5.2 shows the fireplace installed on the floor. However, this fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained.

MEASURE FROM TOP OF

FIREPLACE OPENING

A

E

F

B

H

 

C

J

 

G

D

 

 

 

 

 

I

MINIMUM FRAMING DIMENSIONS*

 

A

B

C

D

E

F

G

H

I

J

 

Rough

Rough

Rough

Rough

Clearance

Combustible

Combustible

Behind

Sides of

Front of

 

Opening

Opening

Opening

Opening

 

(Vent Pipe)

(Height)

(Depth)

(Width)

to Ceiling

Floor

Flooring

Appliance

Appliance

Appliance

 

 

 

 

 

 

 

Centimeters

22

107

46

127

79

0

0

3

3

91

 

 

 

 

 

 

 

 

 

 

 

Figure 5.2 Clearances to Combustibles

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

19

D. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Mantels (Combustible/Non-Combustible)

1,3 cm Thick Wall

Sheathing 30 cm

MAX.

MEASUREMENT 36 cm FROM TOP OF MIN. FIREPLACE

OPENING

Figure 5.3 Clearances To Combustible/Non-Combustible

Mantels Or Other Combustibles/Non-Combust-

ibles Above Appliance.

Note: Fornon-combustiblefireplace finish material (marble, stone, etc) specifications refer to Section 13.C.

Mantel Leg (Combustible/Non-Combustible)

TOP VIEW

8 cm

MINIMUM UNLIMITED

18 cm

Figure 5.4 Non-CombustibleMantel Leg or Wall Projections (Acceptable on both sides of opening)

2,5 cm

FRAMING

NAILING TAB

1,2 cm FACTORY-SUPPLIED

NON-COMBUSTIBLEBOARD

Figure 5.5 Front Side Finishing Detail

8,90 cm

NON-COMBUSTIBLE

BOARD SHIPPED

WITH APPLIANCE

2,5 cm

2,5 cm AIR SPACE

Figure 5.6 Non-CombustibleZone

Note: AIR SPACE denoted in Figure 5.6 is defined by the nailing tabs and metal standoffs.

Note: Factory installednon-combustibleboard may only be replaced with HHT product codeSUPERM-60 material and must be fully replaced in its entirety.

20

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

6 Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Maintain vent clearance to combustibles as specified.

DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause overheating and fire.

HORIZONTAL

OVERHANG

51 cm

VERTICAL

WALL

LOWEST

DISCHARGE

OPENING

TERMINATION

CAP

X

30,5 cm

ROOF PITCH

IS X/ 30,5 cm

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

Angle

H (Min.) cm

0°-26.6° ............................................................

30*

26.6°-30.3°............................................................

38*

30.3°-33.7°............................................................

46*

33.7°-36.9°............................................................

61*

36.9°-39.8°...........................................................

76.

39.8°-42.5°............................................................

99

42.5°-45.0°.........................................................

122.

45.0°-49.4°.........................................................

152.

49.4°-53.1°.........................................................

183.

53.1°-56.3°.........................................................

213.

56.3°-59.0°.........................................................

229.

59.0°-60.3°.........................................................

244.

*.91 M minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge

Opening

 

A

B

 

 

15,2 cm (minimum) up to 50,8 cm

45,7 cm minimum

 

 

 

 

 

 

50,8 cm and over

0 cm minimum

 

Gas, Wood or Fuel Oil

Termination Cap

B

A*

Gas

Termination

Cap **

*If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.

**In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.

Figure 6.2 Staggered Termination Caps

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

21

 

 

 

 

 

 

 

O

 

V

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

P

 

L

 

 

 

 

 

 

 

 

R

V

K

Electrical

K

V

 

 

 

 

 

 

 

Service

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

 

 

V

 

 

C

 

 

A

F

 

 

 

 

 

 

 

 

 

 

(See Note 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

Measure vertical clearances from this surface.

J

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V B

 

 

 

 

 

 

 

 

 

 

V

V

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

i

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

V

V

G

M

X

 

 

 

 

 

 

 

 

A

 

V

 

 

 

 

 

 

 

 

 

 

 

H OR i

 

 

 

 

 

 

V

= VENT TERMINAL

X = AIR SUPPLY INLET

A

=

31 cm

clearancesabovegrade,veranda,

 

 

 

(See Note 1)

porch, deck or balcony

B

=

31 cm

clearances to window or door

 

 

 

 

that may be opened, or to perma-

 

 

 

 

nently closed window. (Glass)

C

=

46 cm

vertical clearance to unventilated

 

 

 

 

soffit or to ventilated soffit located

 

 

 

 

above the terminal

 

 

 

76 cm

for vinyl clad soffits and below

 

 

 

 

electrical service

D

=

23 cm

clearance to outside corner

E

=

15 cm

clearance to inside corner

F

=

91 cm

not to be installed above a gas

 

 

 

 

meter/regulator assembly within 3

 

 

 

 

feet (90 cm) horizontally from the

 

 

 

 

center-lineof the regulator

G

=

1,8 m

clearance to gas service regulator

 

 

 

 

flue outlet

H

=

31 cm

clearance to non-mechanical

 

 

 

(See Note 2)

air supply inlet to building or the

 

 

 

 

combustion air inlet to any other

 

 

 

 

appliance

i

=

1,8 m

clearance to a mechanical (pow-

 

 

 

(See Note 2)

ered) air supply inlet

**a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.

***only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor, or meets Note 2.

Note 1: On private property where termination is less than 2.1 m above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested. (See vents components page)

Note 2: Termination in a covered alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl ornon-vinylsiding and soffits.1. There must be .91 m minimum between termination caps.2. All mechanical air intakes within 3 m of a termination cap must be a minimum of .91 m below the termination cap.3. All gravity air intakes within .91 m of a termination cap must be a minimum of .30 m below the termination cap.

Figure 6.3 Minimum Clearances for Termination

Measure horizontal clearances from this surface.

= AREA WHERE TERMINAL IS NOT PERMITTED

J**

=

2.13 m.

clearance above paved

 

 

(See Note 1)

sidewalk or a paved driveway

 

 

 

located on public property

K

=

15 cm

clearance from sides of electri-

 

 

(See Note 5)

cal service

L

=

31 cm

clearance above electrical

 

 

(See Note 5)

service

Covered Alcove Applications

M*** = 46 cm clearance under veranda, porch, deck, balcony or overhang

107 cm vinyl

N = 15 cm non-vinylsidewalls 31 cm vinyl sidewalls

O = 46 cm non-vinylsoffit and overhang 107 cm vinyl soffit and overhang

P = 2.4 m

 

QMIN

RMAX

1 cap

91 cm

2 x Q ACTUAL

2 caps

1,8 m

1 x Q ACTUAL

3 caps

2,7 m

2/3 x Q ACTUAL

4 caps

3,7 m

1/2 x Q ACTUAL

 

 

 

QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL

Note 3: Local codes or regulations may require different clearances.

Note 4: Termination caps may be hot. Consider their proximity to doors or other traffic areas.

Note5:Location of the vent termination must not interfere with access to the electrical service.

Vent system termination is NOT permitted in screened porches.

Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.

Heat & Glo assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

22

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

7 Vent Information and Diagrams

A. Approved Pipe

This appliance is approved for use with Hearth & Home Technologies SLP venting systems. Refer to Section 17.B for vent component information.

DO NOT mix pipe, fittings or joining methods from different manufacturers.

The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.

WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOTvent to a pipe serving a separate solid fuel burning appliance.

B. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol

Description

 

 

V1

First section (closest to appliance) of vertical length

 

 

V2

Second section of vertical length

 

 

H1

First section (closest to appliance) of horizontal length

 

 

H2

Subsequent sections of horizontal length

 

 

C. Use of Elbows

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1).

Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 21.6 cm horizontal run and 21.6 cm vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).

Vertical

 

 

cm

 

 

cm

 

30,5

21,6

 

 

 

 

 

 

21,6 cm

 

D. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

Pipe measurements are shown using the effective length of pipe (see Figure 7.2).

Measurements are made from the appliance outer wrap, not from the standoffs.

Horizontal terminations are measured to the outside mounting surface (flange of termination cap).

Vertical terminations are measured to bottom of termination cap.

Horizontal pipe installed level with no rise.

 

Effective Height/Length

 

Pipe

cm

mm

 

SLP4

10

102

Effective

SLP6

15

152

SLP12

30

305

Height/

SLP24

61

610

Length

SLP36

91

914

 

 

SLP48

122

1219

 

SLP6A

5 - 15 51 - 152

 

SLP12A

5 - 30

51 - 305

Figure 7.2 SLP Pipe Effective Length

E. Vent Diagrams

General Rules:

When penetrating a combustible wall, a wall shield firestop must be installed.

When penetrating a combustible ceiling, a ceiling firestop must be installed.

Horizontal runs of vent do not require vertical rise; horizontal runs may be level.

Horizontal

Figure 7.1

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

23

WARNING

Fire Risk. Explosion Risk.

Do NOT pack insulation or other combustibles between ceiling firestops.

ALWAYS maintain specified clearances around venting and firestop systems.

Install wall shield and ceiling firestops as specified.

Failure to keep insulation or other material away from vent pipe may cause fire.

Top Vent - Horizontal Termination

Venting with 1 elbow

 

 

 

Note: Use SLP Series

V Minimum

H1 Maximum

 

90 Elbow

61,0 cm

 

components only.

 

 

 

 

30,5 cm

91,4 cm

 

 

 

 

 

 

61,0 cm

1,5 m

 

 

 

 

 

 

91,4 cm

2,1 m

 

 

 

 

 

 

120 cm

4,3 m

 

 

 

 

 

 

H Max. =4,3 m

 

 

V + H Max. = 12,2 m

 

 

V1

H1

Figure 7.3

24

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

1. Top Vent - Horizontal Termination - (continued)

 

 

Top Vent - Horizontal Termination

 

 

Venting with 2 elbows

 

 

 

 

 

V Minimum

 

H1 + H2 Maximum

 

Note: Use SLP Series

90° Elbow

 

30,5 cm

 

components only.

305 mm

 

61,0 cm

 

 

 

 

 

 

 

610 mm

 

1,2 m

 

 

914 mm

 

1,8 m

 

 

 

 

 

 

 

1,2 m

 

4,6 m

 

 

 

 

 

 

 

H + H1

Max. =4,6 m

 

 

V + H + H1 Max. = 12,2 m

 

 

H2

V1

H1

 

INSTALLED

HORIZONTALLY

Figure 7.4

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

25

Top Vent - Vertical Termination

No Elbows

V1 = 13,4 m

Note: If installing a vertical vent/termination off the top of the appliance, the optional exhaust restrictor may be needed.

Note: Use SLP Series components only.

V1

Figure 7.5 Vertical Vent Maximum

Exhaust restrictors are recommended for these vertically terminated products which have excessive draft. Exhaust restrictors will compensate for high draft, and restore visual flame height. If the vent configuration has a total vertical of 4,6 m - 13,4 m, an exhaust restrictor may be needed. The exhaust restrictor can be located in the appliance manual bag.

Exhaust restrictor Instructions

1.Locate the two pilot holes located in the inside firebox heat shield as shown in Figure 7.6.

2.Center the exhaust restrictor such that the through holes in the vent restrictor align with the pilot holes in the heat shield.

3.Use (2) 1,3 cm self-piercingscrews to secure vent restrictor to firebox heat shield. See Figure 7.7.

PILOT HOLES

Figure 7.6 Location of Pilot Holes

Figure 7.7 Exhaust Restrictor Installation

4.In some applications, such as those where the fireplace is elevated off the floor, the vent restrictor may be painted, but painting is not required.

NOTICE: Before painting, contact your dealer for information on the appropriate high temperature paint.

26

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

Top Vent - Vertical Termination

Venting with 2 elbows

V1 Minimum

H Maximum

 

V2

V1 + V2 Minimum

90° Elbow

61,0 cm

 

*

*

 

 

 

 

 

15,2 cm

91,4 cm

 

*

*

45,7 cm

1,5 m

 

*

*

91,4 cm

2,1 m

 

*

*

1,1 m

4,6 m

 

*

*

 

H Max. = 4,6 m

 

 

 

V1 + V2 + H Max. = 12,2 m

 

 

* No specific restrictions on this value EXCEPT V1 + V2 + H cannot exceed 12,2 m

Note: Use SLP Series components only.

V2

V1

H1

Figure 7.8

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

27

Top Vent - Vertical Termination

Venting with 3 elbows

V1 Minimum

H1 + H2 Maximum

 

V2

V1 + V2 Minimum

90° Elbow

30,5 cm

 

*

*

30,5 cm

61,0 cm

 

*

*

61,0 cm

1,2 m

 

*

*

91,4 cm

1,8 m

 

*

*

1,2 m

4,3 m

 

*

*

 

H Max. = 4,3 m

 

 

 

V1 + V2 + H1 + H2 Max. = 12,2 m

 

 

* No specific restrictions on this value EXCEPT V1 + V2 + H1 + H2 cannot exceed 12,2 m

Note: Use SLP Series components only.

V2

H1

H2

V1

 

INSTALLED

HORIZONTALLY

Figure 7.9

28

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

Top Vent - Vertical Termination

Venting with 4 elbows

 

 

V1 Min.

H1 Max.

V2 Min.

H2 Max.

V3 Min.

Note: Use SLP Series

 

 

 

 

 

 

 

45,7 cm

1,2 m

1,2 m

1,2 m

1,0 m

components only.

 

 

 

 

V1 + V2 + V3 + H1 + H2 Maximum= 12,2 m

 

 

 

 

 

V3

V2

H2

H1

V1

Figure 7.10

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

29

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING! Risk of Fire! Maintain air space clearance to vent.DO NOT pack insulation or other combustibles:

Between ceiling firestops

Between wall shield firestops

Around vent system

Failure to keep insulation or other material away from vent pipe may cause over heating and fire.

Note: Heat shields MUST overlap by a minimum of 38 cm.

SLP heat shield - designed to be used on a wall 11,1 cm to 19,4 cm thick.

If wall thickness is less than 11,1 cm the existing heat shields must be field tricmed. If wall thickness is greater than 19,4 cm a DVP-HSM-Bwill be required.

 

Heat

6,4 cm

7,6 cm

Shield

top clearance

top clearance

 

Heat

 

 

Shield

2,5 cm

 

 

clearance around

 

 

vertical sections

2,5 cm

 

 

1,3 cm

 

bottom

 

clearance

 

clearance

 

bottom & sides

 

Wall

 

 

 

Shield

 

 

Firestop

WALL

 

 

Figure 8.1 Horizontal Venting Clearances To Combustible

Materials

B. Wall Penetration Framing

Combustible Wall Penetration

Whenever a combustible wall is penetrated, you must frame a hole for the wall shield firestop(s). The wall shield firestop maintains minimum clearances and prevents cold air infiltration.

The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.

SLP pipe -Awallshield firestop must be placed on each side of an interior wall. A minimum 3,8 cm overlap of attached heat shields must be maintained.

See Section 10.K. for information for regarding the installation of a horizontal termination cap.

Non-CombustibleWall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter 2,54 cm greater than the pipe is acceptable.

Whenever a non-combustiblewall is penetrated, the wall shield firestop is only required on one side and no heat shield is necessary.

DO NOT PACK WITH

INSULATION OR

OTHER MATERIAL

25,4 cm 25,4 cm

B

A

A*

B

122 cm

120 cm

*Shows center of vent framing hole for top venting. The center of the hole is one 2,54 cm above the center of the horizontal vent pipe.

Figure 8.2 Wall Penetration

30

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

C. Install the Ceiling Firestop

A ceiling firestop MUST be used between floors and attics.

SLP pipe only - Frame opening 22,86 cm x 22,86 cm whenever the vent penetrates a ceiling/floor (see Figure 8.3).

Frame the area with the same sized lumber as used in ceiling/floor joist.

The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between floors that are not insulated. Refer to Figure 8.4.

Secure with three fasteners on each side.

WARNING! Risk of Fire! DO NOT pack insu- lation around the vent. Insulation must be kept back from the pipe to prevent overheating.

 

 

ATTIC ABOVE

 

 

A

 

 

A

 

PIPE

A

 

SLP

22,95 cm

Figure 8.3

Installing Ceiling Firestop

 

INSTALL ATTIC INSULATION SHIELDS

BEFORE OR AFTER INSTALLATION OF VENT SYSTEM

3 FASTENERS

 

PER SIDE

 

CEILING FIRESTOP

CEILING FIRESTOP

INSTALLED BELOW CEILING

INSTALLED ABOVE CEILING

Figure 8.4 Installing the Attic Shield

 

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

31

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.

Attic shields must meet specified clearance and be secured in place.

Flat Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Vaulted Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Cut the attic insulation shield (if application is for vaulted ceiling) to fit your ceiling pitch. Snip cut edge to recreate 2,54 cm bend tabs all the way around the bottom.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

BEND ALL TABS INWARD 90°

TO MAINTAIN CLEARANCE

AND PREVENT INSULATION

FROM FALLING INSIDE

 

BEND 3 TABS

 

OUTWARD TO

 

FASTEN TO CEILING

 

FIRESTOP-BEND

 

REMAINING TABS

 

INWARD 90 DEGREES

 

TO MAINTAIN

INSERT 3

CLEARANCE

 

SCREWS

 

Figure 8.5 Attic Insulation Shield

32

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

9 Appliance Preparation

A. Top Vent

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

ELBOW HEAT SHIELD SHOWN

IN SHIPPING POSITION

Figure 9.1 Elbow Shield Shown as Shipped

If venting with a 90 degree elbow directly off of the top of the appliance, the elbow heat shield must be repositioned as shown in Figure 9.2.

If venting vertically or using a straight section of vertical pipe, remove the elbow heat shield and discard by removing the two 1/4 in. screws that secure the elbow heat shield to the top of the fireplace.

For all venting applications, ensure that the pipe gasket is in place before attaching any pipe section. This gasket is shipped in place around the starting collar. See Figure 9.2.

ELBOW HEAT SHIELD

SHOWN AS INSTALLED

PIPE GASKET

Figure 9.2 Elbow Shield Shown Installed

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

33

B. Securing and Leveling the Appliance

WARNING! Risk of Fire! Prevent contact with:

Sagging or loose insulation

Insulation backing or plastic

Framing and other combustible materials

Block openings into the chase to prevent entry of blownin insulation. Make sure insulation and other materials are secured.

DO NOT notch the framing around the appliance standoffs. Failure to maintain air space clearance may cause overheating and fire.

For details on setting the appliance in the framing, refer to section 13.A. The diagram shows how to properly position, level, and secure the appliance (see Figure 9.3). Nailing tabs are provided to secure the appliance to the framing members.

Bend out nailing tabs on each side.

Place the appliance into position.

Keep nailing tabs flush with the framing.

Level the appliance from side to side and front to back.

Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.

Secure the appliance to the framing by using nails or screws through the nailing tabs.

Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance.

Figure 9.3 shows the fireplace installed on the floor. However, this fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained.

NAILING TABS

BOTH SIDES

Figure 9.3 Proper Positioning, Leveling And Securing of an

Appliance

34

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

10 Installing Vent Pipe (SLP Pipe)

A. Assemble Vent Sections

To attach the first vent component to the starting collars of the appliance:

Lock the vent components into place by sliding the pipe section onto the collar.

Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 10.1.

• Slide the gasket over the first vent section and place it flush to the appliance.This will prevent cold air infiltration. High temperature caulk (150 ºC minimum continuous exposure rating) may be used to hold the part in place.

Continue adding vent components, locking each succeeding component into place.

Ensure that each succeeding vent component is securely fitted and locked into the preceding component.

Commercial, Multi-family(Multi-levelexceeding two sto-ries),orHigh-RiseApplications

For Installation into a commercial, multi-family(multi-levelexceeding two stories) orhigh-riseapplications: All outer

pipe joints must be sealed with high temperature (150 ºC minimum continuous exposure rating) silicone, including the slip section that connects directly to the horizontal termination cap.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.2

Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated.

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Note: Align seams to engage pipe, then rotate counterclockwise to lock

Figure 10.1 Adding Venting Components

Figure 10.2 High Temperature Silicone Sealant (300ºF minimum continuous exposure rating)

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

35

B. Assemble Slip Sections

Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 10.3.

Slide together to the desired length.

Pilot hole

Figure 10.3 Slip Section Pilot Holes

Maintain a 3,8 cm overlap between the slip section and the pipe section.

Secure the pipe and slip section with two screws no longer than 1,3 cm, using the pilot holes in the slip Section. See Figure 10.4.

Figure 10.4 Screws into Slip Section

Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”

NOTICE:If slip section is too long, the inner and outer flues of the slip section can be cut to the desired length.

NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature (150 ºC minimum continuous exposure rating) silicone sealant.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections.

Only outer pipes are sealed, sealing the inner flue is not required.

All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed.

C. Secure The Vent Sections

Vertical runs of pipe must be supported every 244 cm.

Horizontal sections must be supported every 152 cm.

Vent supports or plumbers strap (spaced 120º apart) may be used to support. See Figures 10.5 and 10.6.

Wall shield firestops may be used to provide horizontal support.

Ceiling firestops have tabs that may be used to provide vertical support.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Improper support may allow vent to sag and separate.

Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance.

Figure 10.5 Securing Vertical Pipe Sections

Figure 10.6 Securing Horizontal Pipe Sections

36

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

D. Disassemble Vent Sections

Rotate either section (see Figure 10.7) so the seams on both pipe sections are aligned as shown in Figure 10.8.

Pull carefully to separate the pieces of pipe.

Figure 10.7 Rotate Seams for Disassembly

Figure 10.8 Align and Disassemble Vent Sections

E. Install Decorative Ceiling Components

A decorative ceiling thimble can be installed on a flat ceiling through which the vent passes. The decorative ceiling thimble is used to cover the firestop.

• Seal the gap between the vent pipe and firestop using high temperature (150 ºCminimum continuous exposure rating) silicone to prevent cold air infiltration.

Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws.

Adecorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes.

Use a plumb-bobto mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof.

Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 3 mm larger than the support box outline.

Lower the support box through the hole in the roof until its

bottom is at least 5,1 cm below the ceiling (Figure 10.9).

Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing.

Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting flaps to the roof. See Figure 10.10.

Nail the flaps to the roof AFTER running a bead of non hardening sealant between the flaps and the roof.

WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.

LEVEL

CATHEDRAL CEILING

SUPPORT BOX

5,1 cm MIN. BELOW FINISHED CEILING

CUT HOLE 3 mm GREATER

IN SIZE THAN PATTERN OF

SUPPORT BOX AS IT IS

PROJECTED ONTO ROOF

LINE

Figure 10.9

Figure 10.10

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

37

F. Install Metal Roof Flashing

See minimum vent heights for various pitched roofs (Figure 10.11) to determine the length of pipe to extend through the roof.

Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 10.12.

HORIZONTAL

OVERHANG

51 cm

VERTICAL

WALL

LOWEST

DISCHARGE

OPENING

TERMINATION

CAP

X

30,5 cm

ROOF PITCH

IS X/ 30,5 cm

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

Angle

H (Min.) cm

0°-26.6°

............................................................30*

26.6°-30.3°............................................................

38*

30.3°-33.7°............................................................

46*

33.7°-36.9°............................................................

61*

36.9°-39.8°...........................................................

76.

39.8°-42.5°............................................................

99

42.5°-45.0°.........................................................

1 22.

45.0°-49.4°.........................................................

1 52.

49.4°-53.1°.........................................................

1 83.

53.1°-56.3°.........................................................

2 13.

56.3°-59.0°.........................................................

229.

59.0°-60.3°.........................................................

2 44.

*.91 M minimum in snow regions

Figure 10.11 Minimum Height From Roof To Lowest Discharge Opening

NOTICE: Failure to properly caulk the roof flashing and pipe seams may permit entry of water.

Caulk the gap between the roof flashing and the outside diameter of the pipe.

Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 10.12.

Caulk the overlap seam of any exposed pipe sections that are located above the roof line.

CAULK

Figure 10.12

G. Assemble and Install Storm Collar

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

Connect both halves of the storm collar with two screws (see Figure 10.13).

Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section.

Slide the assembled storm collar down the pipe section until it rests on the roof flashing (see Figure 10.14).

Caulk around the top of the storm collar (see Figure 10.15).

Figure 10.13 Assembling the Storm Collar

Figure 10.14 Assembling the Storm Collar Around the Pipe

38

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

H. Install Vertical Termination Cap

Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section.

Secure the cap by driving three self-tappingscrews (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 10.15).

TERMINATION CAP

(1 of 3)

STORM

COLLAR SCREWS

CAULK

Figure 10.15

I. Install Decorative Wall Components

A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the firestop.

Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe.

Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure 10.16.

Figure 10.16 Wall Thimble

J.Heat Shield Requirements for Horizontal Termination

WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thickness.

DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap (shown in Figure 10.17).

Heat shields must overlap 3,8 cm minimum.

There are two sections of the heat shield. One section is factory-attachedto the wall shield firestop. The other section isfactory-attachedto the cap. See Figure 10.17.

If the wall thickness does not allow the required 3,8 cm heat shield overlap when installed, an extended heat shield must be used.

If the wall thickness is less than 11,1 cm, the heat shields on the cap and wall shield firestop must be trimmed. A minimum 3,8 cm overlap MUST be maintained.

Use an extended heat shield if the finished wall thickness is greater than 18,4 cm.

The extended heat shield may need to be cut to length maintaining sufficient length for a 3,8 cm overlap between heat shields.

Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.

Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields maynot be field constructed.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

39

K. Install Horizontal Termination Cap

WARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent.

3,8 cm minimum overlap of flue telescoping section is required.

Failure to maintain overlap may cause overheating and fire.

Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

Flash and seal as appropriate for siding material at outside edges of cap.

When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current local or national codes and refer to Section 6 of this manual.

CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

Note: When using termination caps withfactory-suppliedheat shield attached, no additional wall shield firestop is required on the exterior side of a combustible wall.

HEAT SHIELD OR

HEAT SHIELD

EXTENDED

3,8 CM MIN.

HEAT SHIELD

OVERLAP

WALL SHIELD

 

FIRESTOP

 

SLIP SECTION

 

CAN BE EXTENDED

 

INNER VENT

SHEATHING

OUTER VENT

 

INTERIOR

EXTERIOR

Figure 10.17 Venting through the wall

 

40

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

11 Gas Information

A. Gas Pressure Requirements B. Gas Connection

Pressure requirements for XLR-CEfireplaces are shown in Table 11.1 below.

Two taps are provided on the right hand side of the gas control for a test gauge connection to measure the inlet and outlet pressures.

The fireplace and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 60 mbar.

If the fireplace must be isolated from the gas supply piping system by closing an individual shut-offvalve, it must be of thehandle-lesstype.

WARNING

Fire Risk

Explosion Risk

High pressure will damage valve.

Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 60 mbar.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 60 mbar.

 

ON/OFF/REMOTE

GAS VALVE

SWITCH

 

CONTROL

DC ADAPTER

BATTERY

MODULE

PACK

Figure 11.1. Valve Components

Note: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality.

Note: Before the first firing of the appliance, the gas supply line should be purged of any trapped air.

Note:Consultlocalbuildingregulationstoproperlysizethegas supply line leading to the (Rp 1/2 in.)hook-upat the unit.

Incoming gas line should be piped into the valve compartment and connected to the ISO 7-Rp1/2 (BSP Rp 1/2) threaded gas inlet connection on the manual shutoff valve.

Leak test all gas line points and the gas control valve prior to and after starting the gas appliance.

WARNING

CHECK FOR GAS LEAKS

Explosion Risk

Fire Risk

Asphyxiation Risk

Check all fittings and connections.

Do not use open flame.

After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available,noncorrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

C. Access Through the Valve Assembly

Refer to Section 16.C.

 

Natural Gas

Propane

Propane

Butane

Butane

Natural Gas

 

(G20)

(G31)

(G31)

(G30)

(G30)

(G25)

CAT

I2H,I2E,I2E+

I3P

 

I3P

 

I3B/P

 

I3B/P

 

I2E+

 

Inlet Pressure

20 mbar

37 mbar

50 mbar

30 mbar

50 mbar

25 mbar

Burner Pressure

8.7 mbar

25 mbar

25 mbar

25 mbar

25 mbar

8.7 mbar

Gas Rate

.405 m3/

h

.134 m3/

h

.134 m3/

h

.111 m3/

h

.111 m3/

h

.40 m3/

h

Heat Input (Net)

7.32 kW

6.74 kW

6.74 kW

6.44 kW

6.44 kW

7.32 kW

 

 

 

 

 

 

 

Burner Injector

DMS 42

DMS .057

DMS .057

DMS 55

DMS 55

DMS 42

 

 

 

 

 

 

 

 

 

 

 

 

 

Pilot Injector

51

 

30

 

30

 

30

 

30

 

51

 

Columns highlighted in gray = The gas control valve supplied with this product is approved for a maximum inlet pressure of 37 mbar. For pressures over 37 mbar, an in line pressure regulator must be installed upstream from the gas control valve.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

41

12 Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be installed by a qualified electrician in accordance with the relevant national and local regulations.

Wire the appliance junction cord to 230 VAC. This is required for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire

230 VAC to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

NOTICE: The mains supply to the appliance must have isolation of a minimum 3 mm contact separation in both poles.

WARNING! Risk of Injury! The gas supply shall be shut off prior to disconnecting the electrical power and removing batteries (if installed) before proceeding with any maintenance to the appliance.

B. IntelliFire Plus™ Ignition System Wiring

Wire the appliance junction cord to 230 VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction cord to a switched circuit. Incorrect wiring will override IPI safety lockout.

Refer to Figure 12.1, IntelliFire Plus™ Pilot Ignition (IPI) Wiring Diagram.

This appliance is equipped with an IntelliFire Plus™ control valve which operates on a 6 volt system.

Plugthe6-voltACpowersupplyintotheappliancejunctioncord to supply power to the unit OR install four AA cell batteries (not included) into the battery pack before use.

This appliance ships standard with an electrical supply cord.

NOTICE:If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.

C. Optional Accessories Requirements

This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

Wiring for optional Hearth & HomeTechnologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.

Optional Remote Control Receiver and Battery Pack Location

The battery tray, control module, and remote control receiver can be accessed through the air space between the firebox front and the lower-frontfinishing cover panel. The decorative front and glass assembly must be removed to access these components.

The battery tray is attached with Velcro to the inside of the lower cover panel. The IPI control module and the remote control receiver are placed on the firebox bottom.

NOTE: 1. Ignition module, valve, pilot, and wall switch operate on 6 volts. 230 VAC is required at junction cord unless equipped with batteryback-up.

240V FAN (OPTIONAL)

TO OPTIONAL AUX300CE BOX AND FAN ASSEMBLY

MODULE RESET

SWITCH

GROUND TO

CHASSIS

WIRE ASSEMBLY

 

RC100

FLAME

IGNITER

(OPTIONAL REMOTE

SENSE

 

CONTROL)

TO CORD

ASSEMBLY 120VAC

 

GRAY MODULE

 

WALL SWITCH

AUX300CE MODULE (OPTIONAL)

 

 

JUMPER WIRE

 

FAN

 

AUX 1

AUX 2

 

 

TO JUNCTION

 

 

CORD 230 VAC

 

 

TO OPTIONAL

 

 

COMPONENTS

ORANGE

GREEN

BATTERY PACK

(PILOT)

(PILOT)

 

 

6V DC

 

 

BLACK

 

 

RED

 

 

BROWN-

 

 

ΓΕΙΩΣΗ

THERMOSTAT WIRE ASSEMBLY / WALL SWITCH WIRE

Figure 12.1 IntelliFire Plus™ Pilot Ignition (IPI) Wiring Diagram with Wall Switch or Thermostat

42

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

D. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

E. Junction Cord Information

The junction cord is installed at the factory. Refer to Figure 12.2 and 12.3. for more information.

F. Blower

An optional fan and auxilliary box are available for this appliance. Refer to instructions provided with GFK-240Vfan kit.

Use of the fan requires that the Junction cord (factory installed) be connected to 220/240 VAC service before permanently enclosing the heater. The service cord is found on the right exterior side of the unit. See Figure 12.3 for wire connection detail.

Note: There is an alternative access to the junction cord.

This can be accessed by removing the valve assembly. See

Figures 11.1 and 11.2.

Figure 12.2. Junction Cord Information

240V BLOWER

 

 

GROUND TERMINAL TO

 

FIREPLACE CHASSIS

BLUE

JUNCTION CORD

BROWN

 

GREEN/

 

YELLOW

 

TO

 

MODULE

 

 

AUX 300 CE

OPTIONAL

COUNTRY OF

 

DESTINATION PLUG

Figure 12.3 Blower Circuit

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

43

13 Finishing

A. Framing and Finishing Instructions

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.)

Finishing Instructions

It is important to follow the framing and finishing instructions to ensure proper placement of fireplace into the surrounding framing/finishing materials.

Wall sheathing materials 1.3 cm thick are specified in this installation manual to properly align with the factoryinstalled non combustible material.

WARNING! Risk of Fire! DO NOT remove the factoryinstalled non-combustible board or cover it with combustible material, such as:

Drywall (gypsum board)

Plywood

Materials that do not meet the ASTM E 136 Non-com-bustibility standard (below).

Removal of factory-installed,non-combustibleboard and/ or use of materials not meeting the ASTM E 136 standard may cause fire.

Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763shall be considered non-combustible materials.

Setting the Fireplace into the Framing

Unlikemanytraditional,single-sidedHeat&Glofireplaces,this fireplace is recessed into surround framing. The left and right nailing tabs were designed so the fireplace is recessed to the correct location within the framing materials.

1.Bend two nailing tabs away from fireplace 180 degrees on both left and right nailing tabs. See Figure 13.1.

2.Screw each nailing tab to the adjoining framing material. Ensure that the air space clearance is maintained on the sides of the fireplace. See Figure 13.2.

FACTORY-INSTALLED

NON-COMBUSTIBLEBOARD

NAILING

TABS

Figure 13.1 Nailing Tabs Installation Position

1 IN.

FRAMING

NAILING TAB

1/2 IN. FACTORY-SUPPLIED

NON-COMBUSTIBLEBOARD

Figure 13.2 Front Side Finishing Detail

44

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

WARNING! Risk of Fire! Maintain specified air space clearances to combustibles. Failure to comply with these instructions may cause a fire or cause the appliance to overheat.

PILOT HOLES (11) TO ATTACH NON-

COMBUSTIBLE BOARD TO FRAMING

FACTORY-INSTALLED

NON-COMBUSTIBLEBOARD

LOWER COVER PANEL

= 2,5 cm MAX.SELF-TAPPINGSCREWS ALLOWED

= NO SCREWS ALLOWED

= 13 cm – 18 cmSELF-TAPPINGSCREWS ALLOWED

NOTE: It is acceptable to use a high temperature (150 °C minimum continuous exposure silicone sealant to adhere drywall to lower cover panel.

Figure 13.3 Finishing Details

Note: Refer to Section 13.C regarding installation details associated with the Inside and Overlap Fit methods.

CAUTION! Risk of Glass Damage and Cuts! DO NOT drill or install any type of screw or fastener into the lower cover panel. Sharp screw or fastener tips may penetrate and break the glass or cause cuts.

The XLR-CEmust be finished using either the Tonic or Martini decorative fronts. See Figures 13.11 and 13.12. The final fireplace installation can be accomplished by either the Overlap Fit or Inside Fit method. Reference Section 13.C regarding installation details associated with the Inside Fit and Overlap Fit methods.

It is acceptable to pre-drillholes and useself-tappedscrews in thefactory-installednon-combustibleboard to attachnon-combustiblebacker board for tile, marble, etc. Refer to Figure 13.3 for acceptable screw location and screw length requirements.

Self-tappingscrews up to 2,5 cm long can be installed through the nailing tab and outer 4,5 cm edges of thefactory-installednon-combustibleboard to secure the drywall adjacent to thefactory-installednon-combustibleboard. See Figure 13.3.

Do not drill or install screws which may penetrate the lower cover panel as this will restrict required access to the glass, battery-back-up,and remote receiver. See Figure 13.3.

The appliance is designed to accept 1,3 cm wall sheathing materials such as drywall, plywood, wood composites, or non-combustiblematerials. The type of material used depends whether the installation is an Inside or Overlap Fit Method. Refer to Section 13.C regarding installation details associated with the Inside an Overlap Fit methods.

The factory-suppliednon-combustibleboard must be used in all installations. It must be directly attached to structural framing adjacent to the appliance. Screw fasteners should be installed in the pilot holes provided in the outer perimeter of thenon-combustibleboard. See Figure 13.3.

The factory-suppliedboard is designed such that its edges will be at the approximate center of the adjacent framing, assuming it is1-1/2in. (3,8 cm) nominal thickness. This will allow the wallboard joints to occur on the center of the framing where the panels can be fastened properly. If the framing thickness is less than1-1/2in. (3,8 cm) nominal, such as with formed steel systems, then it may be necessary to adjust the adjacent framing dimensions so that thenon-combustibleboard and wallboard joints are centered on the framing.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

45

FIREPLACE OPENING

43 cm TO 44 cm

Figure 13.4 Required Fireplace Opening Height

Note: The lower cover panel must be pushed all the way down. The outer finishing flanges should line up. The fireplace opening must be between 43 cm and 44 cm for the decorative fronts to fit correctly. See Figure 13.4.

Finish and Sealing Joints

All joints between the finished wall sheating and the appliance must be sealed with non-combustiblematerials. Sealants, such as caulk or mastic used to

seal the gap between the wall and the fireplace, should be rated at a minimum continuous exposure to 300° F. Wall board joints can be taped and sealed with combustible drywall tape.

Finishing Around Opening with Gypsum Wallboard

Gypsum wallboard (drywall) joints adjacent to the fireplace opening require special attention to minimize potential development of cracking. Hearth and Home Technologies recommends the following steps to minimize potential cracks in the finished drywall around the fireplace opening:

When installing gypsum wallboard around the fireplace, install the hole for the fireplace opening in a single wallboard sheet, if possible. This will minimize the joints adjacent to the fireplace opening.

The factory-suppliednon-combustibleboard and the gypsum wallboard must join on the structural framing, where applicable. Wallboard andnon-combustibleboard should be fastened to the framing with at least 3,2 cm long screw fasteners, located within 3,8 from each corner, and at no more than 30,5 intervals along the joint length.

The wall-boardjoints should be finished with a Taping Coat, followed by at least two subsequent Finish Coats of joint compound.

For the initial Taping Coat, it is critical that a generalpurpose chemically hardening joint compound, such as SHEETROCK™ Brand Durabond™ Setting-TypeJoint Compound, be used to fill the joint and embed the mesh tape.Fiberglass-meshtape is recommended because it will provide a morecrack-resistantjoint than one finished with paper tape. Let theTaping Coat properly cure before applying subsequent Finish Coats.

For the second and third finishing coats, it is acceptable to use a light-weightjoint compound and standard application, curing and sanding methods.

Do not operate the fireplace during the drywall finishing process. Allow the finish coat to cure for at least 24 hours prior to using the appliance.

Painting

If desired finishing includes a painted wall, 100% acrylic latex with compatible primer is recommend around the appliance. Oil-basedor standard acrylic paints may discolor due to heat exposure.

Wallboard Joint-CrackPrevention and Repair

Wallboard joints around the fireplace will be affected by exposure to elevated temperatures, along with other environmental and structural factors. The specific methods presented in the previous section will help prevent or minimize development of cracks.

If a crack does emerge adjacent the fireplace, it can be permanently repaired by filling it with spackling paste or paintable latex caulk, followed by repainting.

46

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

B. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.) Failure to comply could cause fire.

Mantels (Combustible/Non-Combustible)

1,3 cm Thick Wall

Sheathing 30 cm

MAX.

MEASUREMENT 36 cm FROM TOP OF MIN. FIREPLACE

OPENING

Figure 13.5 Clearances To Combustible Mantels Or Other

Combustibles Above Appliance

Note: Fornon-combustiblefireplace finish material (marble, stone, etc) specifications refer to Section 13.C.

Mantel Leg (Combustible/Non-Combustible)

TOP VIEW

8 cm

MINIMUM UNLIMITED

18 cm

Figure 13.6 Non-CombustibleMantel Leg or Wall Projections (Acceptable on both sides of opening)

C. Facing Material

Facing and/or finishing materials must not interfere with air flow through louvers, operation of louvers or doors, or access for service.

Facing and/or finishing materials must never overhang into the glass opening.

Observe all clearances when applying combustible materials.

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.

WARNING! Risk of Fire! DO NOT install drywall or other combustible materials over the factory-installed non-com- bustible board. Overlapping materials could ignite.

Decorative facing material thickness is measured from the face of the factory-installednon-combustibleboard. See Figure 13.7

3,8 cm ABOVE STANDOFF

FACTORY-INSTALLED

 

NON-COMBUSTIBLEBOARD

NON-COMBUSTIBLE

FINISHING MATERIAL

0 - 2,5 cm THICK

TONIC DECORATIVE

FRONT SHOWN

NON-COMBUSTIBLE

FINISHING MATERIAL

0 - 2,5 cm THICK

DRYWALL OR

EQUIVALENT (1,2 cm)

Figure 13.7 Overlap Fit Method (Tonic or Martini Decorative Front)

Both the Tonic and Martini decorative fronts can be installed with an “Overlap” or “Inside Fit” method:

Overlap Requirement: See Figure 13.7.

Inside Fit requirement: See Figure 13.8 and 13.9.

Non-CombustibleFinish Materials

0 - 2,54 cm Thickness-OverlapFit Method

Both the Tonic and Martini decorative fronts are designed to overlap finish materials 0 cm to 2,54 cm thick. See Figure 13.6.

NOTICE: This 2.54 cm maximum not only includes the decorative finish materials (marble, tile, slate, etc) but also the mortar or adhesive used to attach the decorative finish material.

The non-combustiblefinish material can be installed up to the fireplace opening.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

47

Non-CombustibleFinish Materials

0 cm to 10,16 cm Thick Inside Fit Method

The Tonic decorative front is approved for inside fit applications. Non-combustiblefinishing materials up to 10,16 cm thick can be installed around the front (left, right, top, and bottom).

For the Tonic decorative front inside fit applications, the decorative front must be installed tight to the finishing flanges and must not overlap any finish material.

Ensure that no non-combustiblefinish materials are installed within 1,9 cm of the fireplace opening. The 1,9 cm spacing is required to provide clearance for removing and installing the Tonic decorative front. See Figure 13.9.

FACTORY-INSTALLED

NON-COMBUSTIBLE

BOARD

0-10cm

1,9 cm

52 cm APPLIANCE

OPENING (HEIGHT)

4,6 cm

0-10cm

DRYWALL OR

EQUIVALENT

(1,3 cm)

Figure 13.8 Inside Fit Method (Tonic Decorative Front Only)

Non-CombustibleFinish Material0-10cm Thick

1,9 cm

1,9 cm

 

4,6 cm

 

Bottom Joint

Figure 13.9 Noncombustible Surface Finishing Material 0 - 10

cm Thick-InsideFit Method (Tonic Decorative Front

Only)

48

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

D. Decorative Fronts

WARNING! Risk of Fire! A decorative front is required for this model. DO NOT operate this appliance without a decorative front in place.

Only doors certified for use with this appliance model may be used. Contact your dealer for a list of doors that may be used.

Inside and Overlap Fit

See Section 13.C.

TONIC DECORATIVE FRONT

(TN-SLR-**)

Figure 13.10 Tonic Decorative Front

Overlap Fit Only

See Section 13.C.

MARTINI DECORATIVE FRONT

(MT-SLR-**)

Figure 13.11 Martini Decorative Front

TONIC FRONT

E

F

A

 

B

C

D

Figure 13.12 Dimensions of Tonic Decorative Front

Table 1. Dimensions of Tonic Decorative Front

A

Top of decorative front to bottom of appliance.

67 cm

 

 

 

B

Bottom of decorative front to bottom of appliance.

17,5 cm

 

 

 

C

Inside dimension of decorative front (width).

99,1 cm

 

 

 

D

Outside dimension of decorative front (width).

113 cm

E

Inside dimension decorative front (height).

32,7 cm

 

 

 

F

Outside dimension of decorative front (height).

49,5 cm

 

 

 

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

49

14 Appliance Setup

A. Remove Fixed Glass Assembly

See Section 14.E.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the firebox. The standard black rock media and manual bag assembly are also shipped underneath the firebox.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

E. Fixed Glass Assembly

WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

DO NOT strike, slam or scratch glass.

DO NOT operate fireplace with glass removed, cracked, broken or scratched.

Replace as a complete assembly.

Removing Fixed Glass Assembly

1.Remove the decorative front.

2.Locate the two spring latches that are on the upper left and right of the fireplace.

3.Use both index fingers to release spring latches. See Figure 14.1.

4.Allow glass to tilt forward. Grasp glass on the upper right and left sides and lift glass “up” and “out.”

Replacing Fixed Glass Assembly

1.Locate glide tabs on lower left and right corners.

2.Grasp glass on upper right and left sides and tilt bottom of glass assembly toward fireplace.

3.Allow of the bottom gasketing of the glass assembly to touch the face of the fireplace.

4.Put pressure on the glass as you allow the glass assembly to drop into the two lower tabs. See Figure 14.1.

5.Tilt top of glass towards fireplace and engage both top spring latches.

UPPER SPRING LATCH

LOWER GLASS CLIP

Figure 14.1 Fixed Glass Assembly

F. Install the Mesh

The mesh front is included with the Tonic front. The Martini tinted glass front does not include mesh.

1.Remove fixed glass assembly as instructed.

2.Place glass assembly into mesh screen such that the four mesh clips attached to the mesh assembly snap into the four corresponding slots on the fixed glass assembly.

50

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

G. Air Shutter Setting

The air shutter is preset at the factory.

Figure 14.2 Air Shutter

Air Shutter Settings

 

N

P

B

XLR

0,16 cm

0,80 cm

Full Open

H. Media Options

Install only approved media options. These options include:

MEDIA-AMBER

MEDIA-BLACK

MEDIA-CLEAR

MEDIA-COBALT

MEDIA-BK2GEMS

MEDIA-WH2GEMS

MEDIA-GEMS

PORC-BASE

XLR-LOGS

MEDIA-STONES-2

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

51

15 Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-freeservice. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician.

A. IntelliFire Plus™ Ignition System

Symptom

Possible Cause

Corrective Action

 

 

 

1. Pilot won’t light.

a. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

The ignitor/module

 

connected to correct terminals on module and pilot assembly.

makes noise, but no

 

 

b. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from mod-

spark.

 

shorts in the wiring.

ule to pilot assembly. Verify connections underneath pilot assem-

 

 

bly are tight; also verify connections are not grounding out to metal

 

 

chassis, pilot burner, pilot enclosure, mesh screen if present, or any

 

 

other metal object.

 

 

 

 

c. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately 3 mm.

 

 

 

 

d. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place a grounded wire about 5 mm away

 

 

from “I” terminal on module. Place ON/OFF rocker switch or wall

 

 

switch in ON position. If there is no spark at “I” terminal module must

 

 

be replaced. If there is a spark at “I” terminal, module is fine. Inspect

 

 

pilot assembly for shorted sparker wire or cracked insulator around

 

 

electrode. Replace pilot if necessary.

 

 

 

2. Pilot won’t light,

a. No power or transformer installed

Verify that transformer is installed and plugged into module. Check

there is no noise or

incorrectly.

voltage of transformer under load at spade connection on module

spark.

 

with ON/OFF switch in ON position. Acceptable readings of a good

 

 

transformer are between 6.4 and 6.6 volts AC.

 

 

 

 

b. A shorted or loose connection in wir-

Remove and reinstall the wiring harness that plugs into module.

 

ing configuration or wiring harness.

Verify there is a tight fit. Verify pilot assembly wiring to module. Re-

 

 

move and verify continuity of each wire in wiring harness. Replace

 

 

any damaged components.

 

 

 

 

c. Improper wall switch wiring.

Verify that 230 VAC power is “ON” to junction cord.

 

 

 

 

d. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

 

 

 

e. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place ON/OFF rocker switch or wall

 

 

switch in ON position. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

3. Pilot sparks, but

a. Gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet

Pilot will not light.

 

pressure reading is within acceptable limits, inlet pressure must not

 

 

be exceeded.

 

 

 

 

b. Ignitor gap is incorrect.

Verify that spark gap from ignitor to pilot hood is 3 mm.

 

 

 

 

c. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

 

 

d. Module voltage output / Valve/Pilot

Verify battery voltage is at least 5.7 volts. Replace batteries if volt-

 

solenoid ohms readings.

age is below 5.7.

 

 

 

52

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

IntelliFire Plus™ Ignition System - (continued)

Symptom

Possible Cause

Corrective Action

 

 

 

 

 

 

a. A shorted or loose connection in flame

Verify all connections to wiring diagram in manual. Verify

 

4. Pilot lights but contin-

sensing rod.

connections underneath pilot assembly are tight. Verify con-

 

ues to spark, and main

 

nections are not grounding out to metal chassis, pilot burn-

 

burner will not ignite.

 

er, pilot enclosure or screen if present, or any other metal

 

(If the pilot continues

 

object.

 

to spark after the

 

 

 

b. Poor flame rectification or contaminated

With fixed glass assembly in place, verify that flame is en-

 

pilot flame has been lit,

 

flame rectification has

flame sensing rod.

gulfing flame sensing rod on left side of pilot hood. Flame

 

 

sensing rod should glow shortly after ignition. Verify cor-

 

not occurred.)

 

 

 

rect pilot orifice is installed and gas inlet is set to pressure

 

 

 

 

 

 

specifications. Polish flame sensing rod with fine steel wool

 

 

to remove any contaminants that may have accumulated on

 

 

 

flame sensing rod.

 

 

 

 

 

 

c. Module is not grounded.

Verify module is securely grounded to metal chassis of ap-

 

 

 

pliance. Verify that wire harness is firmly connected to the

 

 

 

module.

 

 

 

 

 

 

d. Damaged pilot assembly or contami-

Verify that ceramic insulator around the flame sensing rod

 

 

nated flame sensing rod.

is not cracked, damaged, or loose. Verify connection from

 

 

 

flame sensing rod to white sensor wire. Polish flame sens-

 

 

ing rod with fine steel wool to remove any contaminants

 

 

 

that may have accumulated on flame sensing rod. Verify

 

 

 

continuity with a multimeter with ohms set at lowest range.

 

 

 

Replace pilot if any damage is detected.

 

 

 

 

 

 

e. Module.

Turn ON/OFF rocker switch or wall switch to OFF position.

 

 

 

Remove ignitor wire “I” from module. Place ON/OFF rocker

 

 

 

switch or wall switch in ON position. If there is no spark at “I”

 

 

 

terminal module must be replaced. If there is a spark at “I”

 

 

 

terminal, module is fine.

 

 

 

 

 

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

53

16 Component Access

WARNING! Risk of Fire, Electric Shock and Burns!

Turn off power to module and valve by unplugging the 6V transformer from the junction cord and remove batteries from battery tray (if installed), before removing fixed glass assembly.

A.Decorative Front and Fixed Glass Assembly Removal

The decorative front can be removed by unscrewing (4) screws that secure the decorative front to the fireplace. Refer to the installation instructions that were included with the decorative front option for more detailed instruction.

Refer to Section 14.E for fixed glass removal and installation instructions.

B. Valve Pressure Taps

The pressure taps are available through the front of the appliance. The decorative mesh front and fireplace gas assembly must be removed to gain access to the pressure taps.

MANIFOLD OUTLET

INLET

Figure 16.1 Pressure Taps

C. Control Module Access

The control module on this appliance can be accessed by following the following steps:

1.Remove decorative front and fixed glass assembly.

2.Locate the control module. See Figure 16.2.

3.Unplug the black wire from the transformer, unplug the wire harness to the valve, and unplug the orange and white wires from the pilot assembly.

4.Verify the replacement module is installed to the wire diagram listed in Section 12.

 

ON/OFF/REMOTE

GAS VALVE

SWITCH

CONTROL

DC ADAPTER

BATTERY

MODULE

PACK

D. Media Tray Removal

1.Remove decorative front and fixed glass assembly.

2.Remove media tray by removing three screw located on the front edge of the media tray. See Figure 16.3.

REMOVE SCREWS

Figure 16.3 Remove Media Tray

E. Burner and Base Pan Removal

Once the media tray is removed, the burner assembly and base pan may be removed.

1.Remove burner assembly by removing two screws that secure the burner to the pilot assembly bracket and remove the one screw that secures the burner clip that secures the burner to the base pan. See Figure 16.4.

2.Once the burner is removed, the base pan can be removed by lifting “up” and “out”.

REMOVE SCREWS

BURNER CLIP

BASE PAN

Figure 16.4 Remove Burner Assembly

Figure 16.2 Valve Components

54

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

F. Access Through the Valve Assembly

The lower access cover panel is removable if finishing material has not been previously installed.

Remove media tray, burner assembly, and base pan. To access components:

1.Remove eleven screws around perimeter of valve assembly that secure valve plate to the firebox bottom. See Figure 16.5.

2.Lift the valve assembly from the back so that the gas valve can clear the valve plate hole in the bottom the firebox. See Figure 16.6.

Figure 16.7 Disconnect Gas Valve

Figure 16.5 Remove Valve Plate Screws

3.Set the valve bracket on the front lip of the firebox bottom. Turn “off” the ball valve. Disconnect gas valve from the gas flex ball valve assembly at the pressure fitting. See Figure 16.7.

VALVEASSEMBLY

GASKET

Figure 16.6 Remove Valve Plate

4.Lift the valve assembly up and out to make necessary service or repair.

5.Replace gasket before reinstalling the valve assembly.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

55

G. Gas Valve Replacement

Once the valve assembly has been removed, the gas valve, pilot assembly, orifice flex tube, and flex ball valve can be replaced.

H. Pilot Assembly Replacement

PILOT

BRACKET

Figure 16.8

1.Place the valve assembly on a clean, stable surface to service or replace any components.

2.Disconnect the orange and green wires from the valve.

3.Removed the Pilot fitting from the valve assembly

4.Disconnect the orifice gas flex and gas ball valve flex from the (2) flare fittings.

5.Unscrew (2) screws located under the pressure taps to remove the gas valve from the valve bracket.

PILOT

VALVE

FITTING

BRACKET

GAS

GAS BALL

VALVE

VALVE

 

ORIFICE

 

FLEX

FLARE FITTING

Figure 16.9

Figure 16.10

1.Disconnect the orange and white wires from the control module

2.Remove the pilot fitting from the valve assembly

3.Remove two screws that secure pilot assembly to the pilot bracket

56

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

17 Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.

2,54 cm STANDOFF

K

L

S R M J I

ØN

 

C

 

 

 

 

NON-COMBUSTIBLEZONE

 

 

 

 

(PROVIDED WITH UNIT)

 

 

 

GAS LINE

 

 

 

 

O ACCESS

 

 

E

H

 

 

 

 

T

 

 

D

 

 

 

 

 

P

 

 

 

F

 

 

 

 

U

 

 

 

 

ELECTRICAL

B

 

 

G

ACCESS

A

 

 

 

Q

 

 

 

 

 

 

 

LEFT VIEW

FRONT VIEW

 

 

RIGHT VIEW

Location

Centimeters

Location

Centimeters

 

A

121,8

K

2,5

 

B

109,2

L

95,9

 

C

99,3

M

40

 

D

33,7

N

16,8

 

E

100,6

O

106

 

F

9

P

5,5

 

G

17,4

Q

15,2

 

H

119,5

R

43,8

 

I

23,7

S

46,4

 

J

42,5

T

65,7

 

 

 

U

24,8

 

Figure 17.1 Appliance Dimensions

 

 

 

 

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

57

B. Vent Components Diagrams

35,2 cm

24,1 cm

 

 

 

 

29,5 cm

 

356 cm

18,1 cm

 

30,8 cm

 

 

 

DRC-RADIUS

 

14,6 cm

 

Cap Shield

 

COOL-ADD

 

 

 

 

 

 

Cap Shield

 

30,2 cm

12,7 cm

 

 

35,2 cm

 

 

 

DVP-BEK2

 

 

 

DVP-HPCCap Brick Extension

 

 

Figure 17.2 Vent Components

 

 

58

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

B. Vent Components Diagrams (continued)

 

 

 

 

 

16,5 cm

 

16,5 cm

 

 

 

16,5 cm

 

 

 

 

 

 

22,2 cm

 

 

 

23,5 cm

 

 

 

15,2 cm

 

 

 

 

 

16,8 cm

 

 

 

 

 

SLP-45- 45° Elbow

 

 

 

16,8 cm

 

 

 

 

 

 

 

 

 

 

25,1 cm

 

 

 

 

SLP9090° Elbow

 

 

Effective Height/Length

 

 

 

Pipe

cm

mm

 

Effective

 

SLP4

10,2

102

66,0 cm

Height/

 

SLP6

15,2

152

 

Length

 

SLP12

30,5

305

 

 

 

 

 

 

SLP24

61

610

 

 

 

SLP36

91,4

914

 

 

 

SLP48

121,9

1219

 

 

SLP-PIPE

SLP6A

5 - 15 51-152

DVP-HSM-B

 

 

 

 

 

 

SLP12A

5 - 30

51-305

Extended Heat Shield

SLP-HVS

SLP-FS

SLP-WS

Horizontal Pipe

Ceiling Firestop

Wall Shield Firestop

Support

 

 

Figure 17.3 SLP Series Vent Components

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

59

B. Vent Components Diagrams (continued)

 

SLK-SNKD

SLP-CCS-BK

SLP-TVHW

 

Cathedral Ceiling

Vertical

 

Snorkel

 

Support Box-Black

Termination Cap

 

Termination Cap

 

 

 

SLP-DCF-BK

SLP-WT-BK

SL-2DVP

Ceiling Firestop

Wall Thimble-Black

Adapter

Black

 

 

 

 

 

30,5 cm

 

 

17,8 cm

 

 

39,4 cm

 

SLP90

SL-2DVP

DVP-FBHT

DVP-FBHT

Figure 17.4 SLP Series Vent Components

 

 

60

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

B. Vent Components Diagrams (continued)

Note: Heat shields MUST overlap by a minimum of 3,8 cm. The heat shield is designed to be used on a wall 10,2 cm to 18,4 cm thick. If wall thickness is less than 10,2 cm the existing heat shields must be field tricmed. If wall thickness is greater than 18,4 cm a DVP-HSM-Bwill be required.

 

20,3 cm

 

Heat

 

Shield

38,4 cm

 

 

Max

30,5 cm

Effective

 

Length

 

SLP-TRAP

 

Horizontal Termination Cap

Term Cap

Minimum

Maximum

Effective Length

Effective Length

 

 

 

 

Trap1

7.9 cm

12,1 cm

Trap2

13,3 cm

23,5 cm

20,6 cm

33,0 cm

Effective Length

 

14,6 to 21,3 cm

 

 

 

14,0 cm 21,3 cm

 

 

87°

 

 

 

38,1 cm

 

 

26,7 cm

 

 

 

27,6 cm

SLP-HRC-SS

SLP-HRC-ZC-SS

HORIZONTAL TERMINATION CAP

Figure 17.5 SLP Series Vent Components

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

61

 

C. Service Parts

XLR-N-CE,XLR-PB-CE

 

 

 

 

 

 

 

Landscape DV Appliance

Beginning Manufacturing Date: March 2010

 

 

 

 

 

 

 

 

Ending Manufacturing Date: ______

 

 

 

 

 

 

 

 

 

1

 

3

4

2

5

6

7

9

 

8

10

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

1

Sheet Rock Ledge

 

2184-147

2

Lower Cover Panel

 

2264-103

3

Top Panel Finishing Edge

 

2184-102

4

Non Combustible Board

 

2198-405

5

Media Tray

 

2198-114

6

Burner N

 

2184-007

Burner P & B

 

2198-007

 

 

7

Base Pan

 

2198-115

8

Glass Door Assembly

 

GLA-SLR

9

Junction Cord

 

2166-374

10

Thermostat Wire

 

2118-170

Additional service part numbers appear on following page.

62

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

Service Parts

XLR-N-CE,XLR-PB-CE

 

 

 

Beginning Manufacturing Date: March 2010

 

Ending Manufacturing Date: ______

#14 Valve Assembly

14.1

14.2

14.3

14.4

14.5

14.6

14.7

14.12

14.8

14.9

14.11 14.10

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

14.1

Pilot Shield

 

2184-123

14.2

Pilot Assembly N

 

2090-012

Pilot Assembly P & B

 

2090-013

 

 

14.3

Pilot Bracket

 

2198-174

14.4

3-HoleGrommet

 

2118-420

14.5

Bulkhead W/Flex Tube

 

383-302A

14.6

Male Connector

Pkg of 5

303-315/5

14.7

Valve Bracket

 

2198-153

14.8

Valve N

 

2166-308

Valve P & B

 

2166-309

 

 

14.9

Module Wire Assembly

 

2166-304

14.10

Module

 

2166-306

14.11

Flex Ball Valve Assembly

 

2098-320A

14.12

Power Supply

 

2166-305

 

Orifice N (#42C)

 

582-842

 

Orifice B (#55C)

 

582-855

 

Orifice P (.057C)

 

582-057

Additional service part numbers appear on following page.

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

63

C. Service Parts List

XLR-N-CE,XLR-PB-CE

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

Battery Pack

 

2166-323

 

Elbow Heat Shield

 

2143-168

 

Exhaust Restrictor

 

530-299

 

Gasket Assembly

 

 

 

Contains burner neck, shutter bracket, vent, seal cap, valve plate,

 

2113-080

 

and air passage gaskets

 

 

 

 

 

 

 

Glass Latch Assembly

Pkg of 2

33858/2

 

Heat Shield, Inner

 

2198-130

 

Jumper Wire, Wall Switch

 

2179-300

 

Nailing Tabs

 

2198-132

 

Rocker Switch

 

2206-299

 

Switch Assembly, Reset

 

2264-060

 

Touch Up Paint

 

TUP-GBK-12

 

Wall Switch Kit

 

WSK-21-W

 

Wire, Jumper

 

2187-198

 

Wire Assembly, Module Reset

 

2201-030

 

Conversion Kit N

PB2N-XLR-CE

 

Conversion Kit B

P2B-XLR-CE

 

Conversion Kit P

N2PB-XLR-CE

 

Pilot Orifice N

593-528

 

Pilot Orifice B

593-529

 

Pilot Orifice P

593-527

 

Regulator N

NGK-DXF-NP

 

Regulator P & B

LPK-DXF-NP

64

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

D. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer,

please visit www.heatnglo.com.

- NOTES -

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

and maintenance

these instructions for safe

instructions included.

installation and operation.

Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.

2000-945

Printed in U.S.A. - Copyright 2012

Heat & Glo • XLR-N-CE,XLR-PB-CE2198-900Rev. J • 5/12

65