Heat & Glo LifeStyle XLR-PB-AU User Manual

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Owner’s Manual

Installation and Operation

Model:

XLR-N-AU

XLR-PB-AU

SAI Global

Ref No GSCS20139

AS4558

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

• Leave this manual with

and maintenance

these instructions for safe

party responsible for use

instructions included.

installation and operation.

and operation.

DO DISCARDNOT

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

DO NOT spray aerosols in the vicinity of this appliance while it is in operation.

What to do if you smell gas

-DO NOT try to light any appliance.

-DO NOT touch any electrical switch.DO NOT use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This is a room sealed appliance and no other ventilation is required than what is provided.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

DO NOT place articles on or against this appliance.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

This is primarily a decorative appliance and it is not certified as a space heater.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

1

PLEASE READ THIS MANUAL BEFORE INSTALLING

AND USING THIS APPLIANCE.

MODELS: XLR-N-AU,XLR-PB-AU

ARE SAI GLOBAL APPROVED FOR NATURALGAS, PROPANE OR BUTANE AS A BALANCED FLUE HEATER.

Refer to the appliance data plates for gas consumptions and pressures.

Installation of this appliance should only be carried out by an authorized person in accordance with the manufacturer's instructions. Appliance is to be installed in full compliance with the National Gas Installation StandardAS5601, the manufacturer's instructions, and any local authorities' requirements for gas, electrical and building regulations.

This appliance and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, specifically check glass condition. The gas logs and flue system components are in separate packages. Read all instructions before starting installation and follow these instructions carefully during

installation to ensure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.

The Heat & Glo, a brand of Hearth & Home Technologies Inc. warranty will be voided by, and Heat & Glo, a brand of Hearth &

Home Technologies Inc. disclaims any responsibility for the following actions:

Installation of any damaged heater or flue system component

Modification of the heater or balanced flue system installation other than as instructed by Heat & Glo, a brand of Hearth & Home Technologies Inc.

Improper positioning of the gas logs or the glass door

Installation and/or use of any component part not manufactured or approved by Heat & Glo, brand of Hearth & Home

Technologies Inc., not withstanding any independent testing laboratory or other party approval of such component part or accessory.

It is the responsibility of the professionals involved with the service and installation of the appliance to test the operation of the appliance before leaving the installation site.

IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty. Save this manual for future reference.

Heat & Glo, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044

Copyright 2011 • Printed in U.S.A.

2

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heat & Glo gas fireplace, an elegant and clean alternative to wood burning fireplaces. The Heat & Glo gas fireplace you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas fireplace will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of fireplace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your fireplace.

Model Name:____________________________________________ Date purchased/installed:__________________

Serial Number:__________________________________________ Location on fireplace:______________________

Dealership purchased from:_ _______________________________ Dealer Phone:_ __________________________

Notes:_ _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace.

Type of Gas

SAI Global Certification Nº:

SAMPLE

DMS (mm)

Model Number

Serial Number

xxxx-xxx

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

3

Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoidedwill result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoidedcould result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations. . . . . . . . . . . . . . . . . 3 B. Limited Lifetime Warranty . . . . . . . . . . . . . 6

1 Listing and Code Approvals

A.

Appliance Certification. . . . . . . . . . . .

.

.

. 9

B.

Gas Pressure Requirements. . . . . . . . . .

.

.

9

C.

High Altitude Installations. . . . . . . . . . .

.

.

. 9

D.

Non-CombustibleMaterials Specification. . . . . . . . .

. .

. . . 9

E.

Combustible Materials Specification . . . . . . .

.

.

9

F.

Electrical Codes. . . . . . . . . . . . . . .

.

.

9

 

User Guide

 

 

 

2 Operating Instructions

 

 

 

A. Gas Fireplace Safety. . . . . . . . . . . . .

.

. 10

B. Your Fireplace . . . . . . . . . . . . . . .

.

.

10

C. Clear Space. . . . . . . . . . . . . . . .

.

.

11

D. Decorative Doors and Fronts. . . . . . . . . .

.

. 11

E. Decorative Media Options. . . . . . . . . . .

.

. 11

F.

Fixed Glass Assembly. . . . . . . . . . . .

.

.

11

G. Remote Controls, Wall Controls and Wall Switches. .

.

11

H. Before Lighting Fireplace. . . . . . . . . . .

.

.

11

I.

Control Module Operation. . . . . . . . . . .

.

. 12

J.

Lighting Instructions (IPI). . . . . . . . . . .

.

.

13

K. After Fireplace is Lit. . . . . . . . . . . . .

.

.

14

L. Frequently Asked Questions . . . . . . . . . .

.

. 14

3 Maintenance and Service

 

 

 

A. Maintenance Tasks-Homeowner. . . . . . . .

.

.

15

B. Maintenance Tasks-QualifiedService Technician . . .

. 16

4 Getting Started

Installer Guide

6 Termination Locations

A. Vent Termination Minimum Clearances. . . . . . . . 22

7 Vent Information and Diagrams

A.

Approved Pipe. . . . . . . . . . . . . . . . .

24

B.

Vent Table Key. . . . . . . . . . . . . . . . .

24

C.

Use of Elbows . . . . . . . . . . . . . . . . .

24

D.

Measuring Standards. . . . . . . . . . . . . .

. 24

E.

Vent Diagrams. . . . . . . . . . . . . . . . .

24

8 Vent Clearances and Framing

A.

Pipe Clearances to Combustibles. . . . . . . . .

. 31

B.

Wall Penetration Framing. . . . . . . . . . . . .

31

C.

Install the Ceiling Firestop. . . . . . . . . . . .

. 32

D.

Install Attic Insulation Shield. . . . . . . . . . . .

33

9 Appliance Preparation

A. Top Vent. . . . . . . . . . . . . . . . . . . . 34

B.Securing and Leveling the Appliance. . . . . . . . . 35

C.Installing the Optional Heat-Zone®-240VKit. . . . . . 35

10 Installing Vent Pipe (SLP Pipe)

A.

Assemble Vent Sections. . . . . .

. . .

. . . . . . . . . . . . . . . .

. 36

B.

Assemble Slip Sections. . . . . . . . . . . . .

. 37

C.

Secure The Vent Sections. . . . . . . . . . . .

. 37

D.

Disassemble Vent Sections. .

. . . . . . . . . .

38

E.

Install Decorative Ceiling Components . . . . . . .

. 38

F.

Install Metal Roof Flashing. . . . . . . . . . . .

. 39

G. Assemble and Install Storm Collar.

. . . . . . . .

. 39

H. Install Vertical Termination Cap.

.

. . . . . . . .

. 40

I.Install Decorative Wall Components . . . . . . . . . 40

J.Heat Shield Requirements for Horizontal Termination. . 40

K.Install Horizontal Termination Cap. . . . . . . . . . 41

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 17

11 Gas Information

 

B. Design and Installation Considerations. . . . . . .

. 18

 

A. Gas Pressure Requirements. . . . . . . . . . .

. 42

C. Tools and Supplies Needed. . . . . . . . . . . .

18

D. Inspect Appliance and Components. . . . . . . . .

18

B. Gas Connection. . . . . . . . . . . . . . . .

. 42

5 Framing and Clearances

 

C. High Altitude Installations. . . . . . . . . . . . .

43

 

12 Electrical Information

 

A. Selecting Appliance Location. . . . . . . . . . .

. 19

 

A. Wiring Requirements. . . . . . . . . . . . . .

. 44

B. Constructing the Appliance Chase. . . . . . . . .

. 20

C. Clearances. . . . . . . . . . . . . . . . . .

. 20

B. IntelliFire Plus™ Ignition System Wiring . . . . . . .

44

D. Mantel and Wall Projections. . . . . . . . . . . .

21

C. Optional Accessories Requirements . . . . . . . .

. 44

 

 

D. Electrical Service and Repair. . . . . . . . . . .

. 45

 

 

E. Junction Cord Information. . . . . . . . . . . .

. 45

4

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

13 Finishing

A.

Framing and Finishing Instructions . . . . . . . . .

46

B.

Mantel and Wall Projections. . . . . . . . . . . .

49

C.

Facing Material. . . . . . . . . . . . . . . . .

50

D.

Decorative Fronts. . . . . . . . . . . . . . . .

52

14 Appliance Setup

A.

Remove Fixed Glass Assembly. . . . . . . . . .

. 53

B.

Remove the Shipping Materials. . . . . . . . . .

. 53

C.

Clean the Appliance. . . . . . . . . . . . . . .

53

D.

Accessories. . . . . . . . . . . . . . . . . .

53

E.

Fixed Glass Assembly. . . . . . . . . . . . . .

53

F.

Install the Mesh. . . . . . . . . . . . . . . .

. 53

G. Air Shutter Setting. . . . . . . . . . . . . . .

. 54

H. Media Options. . . . . . . . . . . . . . . . .

54

I.

Verify Performance of Appliance . . . . . . . . . .

54

15 Troubleshooting

A. IntelliFire Plus™ Ignition System. . . . . . . . . . 55

16 Component Access

A. Decorative Front and Fixed Glass Assembly Removal.

. 58

B. Valve Pressure Taps. . . . . . . . . . . . . . .

58

C. Control Module Access. . . . . . . .

. . . . . .

. . . . . . . . . . . .

. 58

D. Media Tray Removal . . . . . . . . . . . . . .

. 58

E. Burner and Base Pan Removal.

. . . . . . . . .

. 58

F. Access Through the Valve Assembly. .

. . . . . .

. 59

G. Gas Valve Replacement. . . . . . . . . . . . .

. 60

H. Pilot Assembly Replacement. .

. . . . . . . . .

. 60

17 Reference Materials

A. Appliance Dimension Diagram. . . . . . . . . . .

61

B. Maintenance Tasks . . . . . . . . . . . . . . .

62

C. Vent Components Diagrams . . . . . . . . . . .

. 63

D. Service Parts List . . . . . . . . . . . . . . .

. 69

E. Contact Information. . . . . . . . . . . . . . .

70

= Contains updated information.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

5

B. Limited Lifetime Warranty

AUSTRALIAN WARRANTY INFORMATION

Warranty information in the attached manual is for international markets, not Australia. For Australian warranty information, please see below.

Hearth & Home Technologies Inc (HHT)

7571 215th Street West, Lakeville, MN 55044

0011-1-651-345-1777

www.heatnglo.com

HHT extends the following manufacturer’s warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorised dealer.

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture.

After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under this manufacturer’s warranty by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

Warranty coverage begins on the date of original purchase. In the case of new home construction, coverage under this manufacturer’s warranty begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorised HHT dealer/ distributor, whichever occurs earlier. The warranty period for this manufacturer’s warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The manufacturer’s warranty period for parts and labour for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

Warranty Period

 

Heat & Glo Manufactured Appliances and Venting

 

 

 

 

 

 

 

 

 

 

 

Components Covered

Parts

Labor

Gas

Wood

Pellet

EPA

Coal

Electric

Venting

Wood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 Year

X

X

X

X

X

X

X

All Parts and Material Except

as covered by Conditions,

 

 

 

 

 

 

 

 

 

Exclusion, and Limitations listed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

X

X

 

 

Igniters, Electronic

 

 

 

 

 

 

Components, and Glass

2 years

 

 

 

 

 

 

 

X

X

X

X

X

 

 

Factory-installedblowers

 

 

 

 

 

 

 

X

 

 

 

 

 

Molded refractory panels

 

 

 

 

 

 

 

 

 

3 years

 

 

X

 

 

 

 

Firepots and burnpots

 

 

 

 

 

 

 

 

 

 

2000-645(1-12)

 

 

 

 

 

 

 

Page 1 of 3

6

 

 

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

 

Warranty Period

 

Heat & Glo Manufactured Appliances and Venting

 

 

 

 

 

 

 

 

 

 

 

Components Covered

Parts

Labor

Gas

Wood

Pellet

EPA

Coal

Electric

Venting

Wood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 years

1 years

 

 

X

X

 

 

 

Castings & baffles

 

 

 

 

 

 

 

 

 

 

7 years

3 years

 

X

X

X

 

 

 

Manifold tubs HEAT & GLO

 

 

 

 

chimney and termination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 years

1 year

X

 

 

 

 

 

 

Burners, logs and refractory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Limited

3 year

X

X

X

X

X

 

 

Firebox and heat exchanger

Lifetime

 

 

 

 

 

 

 

 

 

 

 

 

90 Days

X

X

X

X

X

X

X

All Replacement Parts

beyond warranty period

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OTHER RIGHTS

The HHT manufacturer’s warranty is in addition to other rights and remedies that you may have under Australian law.

Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality

and the failure does not amount to a major failure.

WARRANTY CONDITIONS AND EXCLUSIONS:

The HHT manufacturer’s warranty only covers HHT appliances that are purchased through an HHT authorised dealer or distributor. A list of HHT authorised dealers is available on the HHT branded websites.

This warranty is only valid while the HHT appliance remains at the site of original installation.

WARRANTY EXCLUSIONS:

This HHT manufacturer’s warranty does not cover the following:

Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.

Damage to printed, plated, or enamelled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.

Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discoloration of glass.

Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.

Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-upair supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.

2000-645(1-12)

Page 2 of 3

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

7

Non Heat & Glo venting components, hearth components or other accessories used in conjunction with the appliance.

Any part of a pre-existingfireplace system in which an insert or a decorative gas appliance is installed.

Removal, installation, reinstallation, set up or any other costs associated with a claim including travel and shipping charges for parts

HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.

This warranty is void if:

The appliance has been over-firedor operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals.Over-firingcan be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.

The appliance is subjected to prolonged periods of dampness or condensation.

There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

HOW TO CLAIM

To make a claim against this warranty, contact your local distributor during regular business hours. See addresses below for a dealer nearest you. (Vic) Pty Ltd ACN 005 872 159 (Jetmaster).

Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.

Check with Jetmaster in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this manufacturers’ warranty.

HHT and Jetmaster will assess your claim. HHT or Jetmaster may need to inspect the product as part of the assessment of your claim. If the product requires inspection, HHT or Jetmaster will discuss with you the best way for this to occur.

To make a claim under this manufacturer’s warranty, you must be able to prove when you purchased the product. The easiest way to do this is through your original proof of purchase, for example your invoice or receipt. However, if you do not have your original proof of purchase HHT or Jetmaster may accept other evidence of the date of purchase.

Melbourne

Perth

Sydney

Jetmaster

Fireplace Corner

Jetmaster

444 Swan Street

277 Lord Street

10 Martin Avenue

Richmond 3121

East Perth 6000

Arncliff 2205

(03) 9429-5573

(08) 9228-2600

(02) 9597-7222

8

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

1 Listing and Code Approvals

A. Appliance Certification

MODELS: XLR-N-AU,XLR-PB-AU

LABORATORY: SAI Global

TYPE: Decorative Fuel Effect Appliances

STANDARD: AS4558:2000

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

The Heat & Glo gas appliances discussed in this Installer’s Guide have been tested to certification standards and listed by the applicable laboratories.

C. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2001 ft. (610 m) elevation:

Reduce input rate 4% for each 1001 ft. (305 m) above 2001 ft. (610 meters).

D. Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763shall be considered non-combustible materials.

This appliance must be installed in accordance with the rules in force.

NOX Class 5 for G20, NOX Class 5 for G31

E. Combustible Materials Specification

Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials.

B. Gas Pressure Requirements

Pressure requirements for XLR fireplaces are shown in table below.

Two taps are provided on the right hand side of the gas control for a test gauge connection to measure the inlet and outlet pressures.

The fireplace and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 60 mbar.

If the fireplace must be isolated from the gas supply piping system by closing an individual shut-offvalve, it must be of thehandle-lesstype.

F. Electrical Codes

All electrical safety testing has been done following the EN 60335-2-102standard. Local codes apply.

 

Natural Gas

Propane

Butane

Inlet Gas Pressure

1.13

- 3.40 kPa

2.75 - 3.40 kPa

2.75 - 3.40 kPa

Outlet (Manifold) Gas Pressure

.80

- .95kPa

2.36 - 2.61 kPa

2.36 - 2.61 kPa

Gas Rate

.405 m3/

.134 m3/

h

.111 m3/

h

 

 

h

 

 

Maximum Gas Consumption

26 MJ/h

26.0 MJ/h

22 MJ/h

Burner Injector

DMS 42 (2.350 mm)

DMS .057 (1.450 mm)

DMS 55 (1.325)

Pilot Injector

 

51

30

 

30

 

Columns highlighted in gray = The gas control valve supplied with this product is approved for a maximum inlet pressure of 3.40 kPa. For pressures over3.40 kPa, an in line pressure regulator must be installed upstream from the gas control valve.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

9

2 Operating InstructionsUser Guide

A. Gas Fireplace Safety

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

WARNING! Choking Hazard! Keep glass rock media out of reach of children.

If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precautions are recommended:

Install a physical barrier such as:

-A decorative firescreen.

-Adjustable safety gate.

Install a switch lock or a wall/remote control with child protection lockout feature.

Keep remote controls out of reach of children.

Never leave children alone near a hot fireplace, whether operating or cooling down.

Teach children to NEVER touch the fireplace.

Consider not using the fireplace when children will be present.

Contact your dealer for more information, or visit: www. hpba.org/safety-information.

To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacations, trips, etc):

Remove batteries from remote controls.

Turn off wall controls.

Unplug 6 volt adapter plug and remove batteries on IPI models.

B. Your Fireplace

WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury.

DECORATIVE DOORS

(NOT SHOWN)

SECTION 2.D.

FIXED GLASS ASSEMBLY

(NOT SHOWN)

SECTION 14.E.

CLEAR SPACE

SECTION 2.C.

Figure 2.1 General Operating Parts

10

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

C. Clear Space

WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2.

Avoid placing candles and other heat-sensitiveobjects on mantel or hearth. Heat may damage these objects.

 

3

 

 

 

 

CLEAR

 

 

OF

FT.

SPACE

 

IN

 

 

FRONT

 

 

FIREPLACE

Figure 2.2

Clear Space

 

 

D. Decorative Doors and Fronts

WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat.

This decorative front has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information refer to the instructions supplied with your decorative door or front.

E. Decorative Media Options

This appliance ships standard without a decorative media option. For installation and removal of these decorative media options, refer to installation instructions which ship with the media options.

F. Fixed Glass Assembly

See Section 14.E.

G.Remote Controls, Wall Controls and Wall Switches

Follow the instructions supplied with the control installed to operate your fireplace:

For safety:

Install a switch lock or a wall/remote control with child protection lockout feature.

Keep remote controls out of reach of children.

See your dealer if you have questions.

H. Before Lighting Fireplace

Before operating this fireplace for the first time, have a qualified service technician:

Verify all shipping materials have been removed from inside and/or underneath the firebox.

Verify that rock media tray is securely fastened to the base pan.

Check the wiring.

Check the air shutter adjustment.

Ensure that there are no gas leaks.

Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

WARNING! Risk of Fire or Asphyxiation! DO NOT operate fireplace with fixed glass assembly removed.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

11

I. Control Module Operation

1.The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3.

OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or optional remote. The unit should be in the OFF position during installation, service, battery installation, , fuel conversion, and in the event that the control goes into LOCK-OUTmode as a result of an error code.

ON Position: Appliance will ignite and run continuously in the HI flame setting, with no adjustment in flame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup.

REMOTE Position: Appliance will initiate commands from a wired wall switch and/or one of the optional wireless remote options.

2.A wall switch can be wired into the control module brown and red wires. See Figure 12.1.

3.The control module has safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the wall switch or optional remote.

4.If you intend to use both a wired wall switch and an optional remote control to operate your fireplace, the wall switch will override any commands given by the remote.

 

MODULE

 

 

SELECTOR

 

SWITCH

FLAME HI/LOW

STATUS

NG/LP GAS-TYPE

SWITCH

INDICATOR LED

SELECTOR SWITCH

Figure 2.3 Control Module

Note: The HI/LO and LP/NG switches on the control module arenon-functionalon the XLR fireplace.

Nine Hour Safety Shutdown Feature

This appliance has a safety feature that automatically shuts down the fireplace after nine hours of continuous operation with receiving a command from the wall switch or optional remote.

12

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

J. Lighting Instructions (IPI)

The IPI system may be operated with two D-cellbatteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B.BEFORELIGHTING,smellallaround the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

DO NOT try to light any appliance.

DO NOT touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

 

 

 

 

 

WARNING:

 

CAUTION:

 

DO NOT CONNECT LINE VOLT-

Hot while in operation. DO NOT touch.

AGE (110/120 VAC OR 220/240

Keep children, clothing, furniture, gaso-

VAC) TO THE CONTROL VALVE.

line and other liquids having flammable

Improper installation, adjustment, al-

vapors away.

DO NOT operate the appliance with

teration, service or maintenance can

cause injury or property damage. Re-

fixed glass assembly removed, cracked

fer to the owner’s information manual

or broken. Replacement of the fixed

provided with this appliance.

glass assembly should be done by a

licensed or qualified service person.

This appliance needs fresh air for

safe operation and must be installed

NOT FOR USE

 

so there are provisions for adequate

WITH SOLID FUEL

 

combustion and ventilation air.

 

If not installed, operated, and main-

For use with natural gas and propane.

tained in accordance with the manufac-

A conversion kit, as supplied by the

turer’s instructions, this product could

manufacturer, shall be used to convert

expose you to substances in fuel or

this appliance to the alternate fuel.

fuel combustion which are known to the

Also Certified for Installation in a

State of California to cause cancer, birth

Bedroom or a Bedsitting Room.

defects, or other reproductive harm.

For assistance or additional informa-

Keep burner and control compartment

tion, consult a qualified installer, ser-

clean. See installation and operating

vice agency or the gas supplier.

instructions accompanying appliance.

 

 

 

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

LIGHTING

INSTRUCTIONS (IPI)

1.This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand.

GAS

VALVE

2.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step.

3.To light the burner:

Equipped with wall switch: Turn ON/OFF switch to ON.

Equipped with remote or wall control: Press ON or FLAME button.

Equipped with thermostat: Set temperature to desired setting.

4.If the appliance does not light after three tries, call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1.Equipped with wall switch: Turn ON/OFF switch to OFF.

Equipped with remote or wall control: Press OFF button.

Equipped with thermostat: Set temperature to lowest setting.

2.Service technician should turn off electric power to the control when performing service.

593-913G

Final inspection by

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

13

K. After Fireplace is Lit

Initial Break-inProcedure

The fireplace should be run three to four hours continuously on high.

Turn the fireplace off and allow it to completely cool.

Remove fixed glass assembly. See Section 14.E.

Clean fixed glass assembly. See Section 3.

Replace the fixed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the fireplace.

NOTICE! Open windows for air circulation during fireplace break-in.

Some people may be sensitive to smoke and odors.

Smoke detectors may activate.

L.Frequently Asked Questions

ISSUE

SOLUTIONS

Condensation on the glass

This is a result of gas combustion and temperature variations. As the fireplace warms, this con-

densation will disappear.

 

Blue flames

This is a result of normal operation and the flames will begin to yellow as the fireplace is allowed

to burn for 20 to 40 minutes.

 

 

When first operated, this fireplace may release an odor for the first several hours. This is caused

Odor from fireplace

by the curing of materials from manufacturing. Odor may also be released from finishing materials

and adhesives used near the fireplace. These circumstances may require additional curing related

 

 

to the installation environment.

Film on the glass

This is a normal result of the curing process of the paint. Glass should be cleaned within 3 to 4

hours of initial burning. A non-abrasivecleaner such as gas appliance glass cleaner may be neces-

 

 

sary. See your dealer.

 

 

 

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the

Metallic noise

sound produced by a furnace or heating duct. This noise does not affect the operation or longevity

 

of the fireplace.

Wall above appliance feels hot to

No action necessary. This appliance ships with a non-combustiblematerial attached. Specifica-

the touch.

tions of the attached non-combustiblematerial are listed in Section 1.E.

14

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

3 Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

When properly maintained, your fireplace will give you many years of trouble-freeservice. We recommend annual service by a qualified service technician.

All parts listed in this manual may be ordered from an authorized dealer. A list of available service parts is located in Section 17.C of this manual and in the installation instructions included in decorative media.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualified service technician only. The fireplace should be inspected before use and at least annually by a professional service person.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

CAUTION! Risk of Burns! The fireplace should be turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally

By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface.

CAUTION! Handle fixed glass assembly with care.

Glass is breakable.

Avoid striking, scratching or slamming glass

Avoid abrasive cleaners

DO NOT clean glass while it is hot

Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or floor surfaces.

Remove door or decorative front from fireplace and set aside on work surface.

See Section 14.E for instructions to remove fixed glass assembly.

Clean glass with a non-abrasivecommercially available cleaner.

-Light deposits: Use a soft cloth with soap and water

-Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)

Reinstall door or decorative front.

Decorative Doors

Frequency: Annually

By: Homeowner

Tools needed: Protective gloves, stable work surface

Refer to the installation instructions which ship with the decorative door.

Assess condition of screen and replace as necessary.

Inspect for scratches, dents or other damage and repair as necessary.

Check that louvers are not blocked.

Vacuum and dust surfaces.

Venting

Frequency: Seasonally

By: Homeowner

Tools needed: Protective gloves and safety glasses.

Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.

Inspect for corrosion or separation.

Verify weather stripping, sealing and flashing remains intact.

Inspect draft shield to verify it is not damaged or missing.

Decorative Media Options

Frequency: Maintenance is not requiredBy: Homeowner

Tools needed: Protective gloves and safety glasses.

The decorative media options DO NOT require routine maintenance if they are properly installed. Refer to the installation instructions which ship the decorative media to verify correct installation.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

15

B.Maintenance Tasks-QualifiedService Technician

The following tasks must be performed by a qualified service technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, drop cloth and a stable work surface.

Inspect gasket seal and its condition.

Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

Confirm there is no damage to glass or glass frame. Replace as necessary.

Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Firebox

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer andtouch-uppaint.

Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

Replace fireplace if firebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

Remove all foreign objects.

Verify unobstructed air circulation.

Gas Pressure Information

Frequency: Upon initial installation and gas valve replacement or service.

By: Qualified Service Technician

Tools needed: Protective gloves, manometer, flashlight, screw driver set.

Gas pressure taps are accessible by removing the decorative front and fixed glass assembly. Refer to section 11.A for information related to the gas valve and gas pressure settings.

Burner Ignition and Operation

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer.

Verify burner is properly secured and aligned with pilot or igniter.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

Inspect for lifting or other flame problems.

Verify air shutter setting is correct. See Section 14.G for required air shutter setting. Verify air shutter is clear of dust and debris.

Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing.

Verify manifold and inlet pressures. Adjust regulator as required.

Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice spud as necessary.

Inspect IPI flame sensing rod for soot, corrosion and deterioration. Polish with fine steel wool or replace as required.

Verify IPI millivolt output. Replace as necessary.

Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sensing rod. Replace pilot as necessary.

Figure 3.1 IPI Pilot Flame Pattern

16

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

4 Getting Started

Installer Guide

 

A. Typical Appliance System

NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

Note: Dual venting configurationsARE NOT allowed. ApplianceMUST be ventedEITHER verticallyOR horizontally.

VERTICAL TERMINATION CAP (SECTION 10.H)

NON-COMBUSTIBLEROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE (SECTION 10.H)

HORIZONTAL

TERMINATION CAP (SECTION 10.H)

WALL PENETRATION

FRAMING (SECTION 8.B)

STORM COLLAR (SECTION 10.G)

VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8.C)

VENT PIPE (SECTIONS 7 and 8)

CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C)

FRAMING/HEADER (SECTION 5)

ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED. (SECTION 8.D)

FRAMING HEADED

OFF IN CEILING

JOISTS (SECTION 8.C)

REQUIRED ISOLATION SWITCH: AS5601

LOCATION WITHIN 1 METER OF

FIREPLACE, SUBJECT TO MANTEL

PIECE, ETC. CHECK TO ENSURE IT

REMAINS CLEAR ON ANY MANTEL PIECE

INSTALLATION

OPTIONAL WALL SWITCH

HEATER MUST BE INSTALLED AND

FLUE PENETRATION COMPLETE

PRIOR TO FINISH SHEETING

GAS LINE (SECTION 11)

Figure 4.1 Typical System

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

17

B. Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

Before installing, determine the following:

Where the appliance is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring requirements.

Framing and finishing details.

Whether optional accessories—devicessuch as a wall switch or remotecontrol—aredesired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure

Framing material

Pliers

Non-corrosiveleak check solution

Hammer

Phillips screwdriver (magnetic)

Gloves

Framing square

Voltmeter

Electric drill and bits (1/4 in. (6 mm)

 

magnetic)

Plumb line

Safety glasses

Level

Reciprocating saw

Manometer

Flat blade screwdriver

1/2 - 3/4 in. (13 - 19 mm) length, #6 or #8 Self-drillingscrews

One 1/4 in. (6 mm) female connection (for optional fan).

Caulking material (149 °C (300 °F) minimum continuous exposure rating)

D. Inspect Appliance and Components

Carefully remove the appliance and components from the packaging.

The vent system components and decorative doors and fronts may be shipped in separate packages.

Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & HomeTechnologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modification of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

18

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

5 Framing and Clearances

A. Selecting Appliance Location

When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.

Duetohightemperatures,theapplianceshouldbelocated out of traffic and away from furniture and draperies.

NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

A

E

10-1/4in.

D*

254 mm

A

ALCOVE

B

INSTALLATION

C

TOP VENT

 

ONE 90º ELBOW

TOP VENT

ONE 90° ELBOW

B

F

 

A

B

C

D*

E

F

Inches

53

48

75

See Section D.

19-1/4

17-3/4

Figure 5.5 & 5.6

 

 

 

 

 

 

Millimeters

1350

1220

1910

See Section D.

490

450

Figure 5.5 & 5.6

 

 

 

 

 

 

Figure 5.1 Appliance Locations

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

19

B. Constructing the Appliance Chase

A chase is a vertical box-likestructure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.

NOTICE: Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

C. Clearances

NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth.DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING! Risk of Fire! Maintain specified air space clearances to appliance and vent pipe:

Insulation and other materials must be secured to prevent accidental contact.

The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney.

Failure to maintain airspace may cause overheating and a fire.

Note: Figure 5.2 shows the fireplace installed on the floor. However, this fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained.

NOTE: Frame opening height is greater than plaster opening height.

MEASURE FROM TOP

 

OF FIREPLACE OPENING

A

 

E

 

F

B

 

 

H

 

J

C

G

D

 

 

I

 

MINIMUM FRAMING DIMENSIONS*

 

A

B

C

D

E

F

G

H

I

J

 

Rough

Rough

Rough

Rough

Clearance

Combustible

Combustible

Behind

Sides of

Front of

 

Opening

Opening

Opening

Opening

 

(Vent Pipe)

(Height)

(Depth)

(Width)

to Ceiling

Floor

Flooring

Appliance

Appliance

Appliance

Inches

8-3/4

42

18

50

31

0

0

1

1

36

 

 

 

 

 

 

 

 

 

 

 

Millimeters

220

1070

460

1270

790

0

0

30

30

910

 

 

 

 

 

 

 

 

 

 

 

Figure 5.2. Clearances to Combustibles

20

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

D. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Mantels (Combustible/Non-Combustible)

3/8 in. (10 mm)

 

Thick Wall

 

Sheathing

11-3/4in. (300 mm)

 

MAX.

MEASUREMENT 14 in. FROM TOP OF

(360 mm) FIREPLACEMIN. OPENING

Figure 5.3 Clearances To Combustible Mantels Or Other

Combustibles Above Appliance

Note: Fornon-combustiblefireplace finish material (marble, stone, etc) specifications refer to Section 13.C.

Mantel Leg (Combustible/Non-Combustible)

TOP VIEW

3 in.

(80 mm) UNLIMITED MIN.

7 in.

Figure 5.4 Non-CombustibleMantel Leg or Wall Projections (Acceptable on both sides of opening)

Front Side Finishing Detail

 

1-1/4in. (30 mm)

 

FRAMING

 

1-1/2in. (37 mm)

 

3/8 in. (10 mm) BUILDING MATERIAL

Figure 5.5

Front Side Finishing Detail

 

3-1/2in. (89 mm)

3/8 in. (10 mm)

THICKWALL SHEATHING

NON-COMBUSTIBLE

BOARD SHIPPED

WITH APPLIANCE

1 in. (25 mm)

1 in. (25 mm) AIR SPACE

Figure 5.6 Non-CombustibleZone

Note: AIR SPACE denoted in Figure 5.6 is defined by the nailing tabs and metal standoffs.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

21

6 Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Maintain vent clearance to combustibles as specified.

DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause overheating and fire.

HORIZONTAL

OVERHANG

20 in.

(510 mm) MIN.

24 in.

(610 mm) MIN. VERTICAL WALL

LOWEST

DISCHARGE

OPENING

TERMINATION

CAP

12 in. X

(305 mm)

ROOF PITCH

IS X/ 12 in. (305 mm)

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

Angle

H (Min.) mm

0°-26.6° ............................................................

500*

26.6°-30.3°............................................................

500*

30.3°-33.7°............................................................

500*

33.7°-36.9°............................................................

610*

36.9°-39.8°............................................................

760

39.8°-42.5°............................................................

990

42.5°-45.0°.........................................................

1220.

45.0°-49.4°.........................................................

1520.

49.4°-53.1°.........................................................

1830.

53.1°-56.3°.........................................................

2130.

56.3°-59.0°.........................................................

2290.

59.0°-60.3°.........................................................

2440.

*910 mm minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge

Opening

A

B

6 in. mm (min.) up to 20 in.

18 in. minimum

(152 mm (min.) up to 508 mm)

(457 mm minimum)

20 in. minimum

0 in. minimum

(508 mm minimum)

(0 mm minimum)

Gas, Wood or Fuel Oil

Termination Cap

B

A *

Gas

Termination

Cap **

*If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.

**In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.

Figure 6.2 Staggered Termination Caps

22

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

 

 

 

 

 

 

a

 

 

j

 

T

 

 

 

 

 

h

 

c

 

 

 

 

 

 

 

 

j

j

e

e

d

 

 

openable

 

h

 

 

 

 

window

 

P

 

 

 

 

 

h

 

 

 

n

door

 

g

 

 

 

 

 

f

 

k

 

T

 

M

 

 

 

 

 

 

 

 

 

 

I

 

 

 

d

 

c

 

 

 

 

 

 

 

 

b

 

 

 

 

g

 

 

 

 

k

 

 

 

 

 

 

 

 

 

 

See note 2

See note 3

T

T = Flue terminal

M = Gas meter

Shading indicates prohibited

I = Mechanical air inlet

P = Electricity meter or fuse box

areas for flue terminals

a

- Below eaves, balconies or other projections:

MIN. CLEARANCE - in. (mm)

 

Appliances up to 50 MJ/h input.....................................................................................

12

(300)

 

Appliances over 50 MJ/h input................................................................................

20-1/2

(500)

b

- From the ground or above a balcony...............................................................................

12

(300)

c

- From a return wall or external corner.........................................................................

20-1/2

(500)

d

- From a gas meter (M).......................................................................................................

 

39

(1000)

e

- From an electricity meter or fuse box (P)...................................................................

20-1/2

(500)

f

- From a drain or soil pipe.....................................................................................................

 

6

(150)

g- Horizontally from any building structure (unless appliance approved

for closer installation) or obstruction facing a terminal...............................................

20-1/2

(500)

h - From any other flue terminal, cowl, or combustion air intake.....................................

20-1/2

(500)

j- Horizontally from an openable window, door, non-mechanicalair

 

inlet, or any other opening into a building, with the exception of

 

 

 

sub-floorventilation:

 

 

 

 

 

Appliances up to 150 MJ/h input.............................................................................

 

20-1/2

(500)

 

Appliances over 150 MJ/h input....................................................................................

 

60

(1500)

k

- From a mechanical air inlet, including a spa blower........................................................

60

(1500)

n

- Vertically below an openable window, non-mechanicalair

 

 

 

inlet or any other opening into a building, with the exception of.......................................

See table

 

sub-floorventilation................................................................................................................

 

 

 

below

 

 

 

 

 

 

 

 

CLEARANCE

 

 

 

 

 

 

 

 

 

Space Heaters

 

All other appliances

 

 

 

Up to 50 MJ/h input

Up to 50 MJ/h input

Over 50 MJ/h input and

Over 50 MJ/h input

 

Up to 150 MJ/h input

 

 

 

 

 

 

6 in. (150 mm)

20 in. (500 mm)

39 in. (1000 mm)

59 in. (1500 mm)

NOTES: 1. All distances are measured vertically or horizontally along the wall to a point in line with the nearest part of the terminal.

2.Prohibited area below electricity meter or fuse box extends to ground level.

3.See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area.

4.See Appendix J, Figure J1(a) and J2(a) for clearances required from a flue

terminal to a LP Gas cylinder. A flue terminal is considered to be a source of ignition.

MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS

OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES

Figure 6.3 Minimum Clearances for Termination

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

23

7 Vent Information and Diagrams

A. Approved Pipe

This appliance is approved for use with Hearth & Home Technologies SLP venting systems. Refer to Section 17.B for vent component information.

DO NOT mix pipe, fittings or joining methods from different manufacturers.

The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.

WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOTvent to a pipe serving a separate solid fuel burning appliance.

NOTICE: TheSLP-HRC-SSandSLP-HRC-ZC-SStermination caps are NOT approved for use with propane or butane fuel.

B. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol

Description

 

 

V1

First section (closest to appliance) of vertical length

 

 

V2

Second section of vertical length

 

 

H1

First section (closest to appliance) of horizontal length

 

 

H2

Subsequent sections of horizontal length

 

 

C. Use of Elbows

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1).

Two 45º elbows may be used in place of one 90º elbow. On 45º runs, 1 ft. (305 mm)one foot of diagonal is equal to 8-1/2in. (216 mm) horizontal run and8-1/2in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).

D. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

Pipe measurements are shown using the effective length of pipe (see Figure 7.2).

Measurements are made from the appliance outer wrap, not from the standoffs.

Horizontal terminations are measured to the outside mounting surface (flange of termination cap).

Vertical terminations are measured to bottom of termination cap.

Horizontal pipe installed level with no rise.

 

Effective Height/Length

 

Pipe

in.

mm

 

SLP4

4

102

Effective

SLP6

6

152

SLP12

12

305

Height/

SLP24

24

610

Length

SLP36

35

914

 

 

SLP48

48

1219

 

SLP6A

2 - 6

51 - 152

 

SLP12A

2 - 12

51 - 305

Figure 7.2 SLP Pipe Effective Length

E. Vent Diagrams

General Rules:

When penetrating a combustible wall, a wall shield firestop must be installed.

When penetrating a combustible ceiling, a ceiling firestop must be installed.

Horizontal runs of vent do not require vertical rise; horizontal runs may be level.

Vertical

 

mm)

mm)

12

 

in.(216

 

.

 

 

in

 

 

(305

 

1/2

8-1/2in.

8-

 

(216 mm)

 

Horizontal

 

Figure 7.1

 

 

 

24

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

WARNING

Fire Risk. Explosion Risk.

Do NOT pack insulation or other combustibles between ceiling firestops.

ALWAYS maintain specified clearances around venting and firestop systems.

Install wall shield and ceiling firestops as specified.

Failure to keep insulation or other material away from vent pipe may cause fire.

Top Vent - Horizontal Termination

Venting with 1 elbow

V Minimum

H1 Maximum

 

Note: Use SLP Series

90 Elbow

1-1/2ft. (457 mm)

 

components only.

 

 

 

 

1 ft. (305 mm)

3 ft. (914 mm)

 

 

 

 

 

 

1-1/2ft. (457 mm)

3-1/2ft. (1067 mm)

 

 

 

 

 

 

2 ft. (610 mm)

5 ft. (1.52 m)

 

 

 

 

 

 

2.5 ft. (762 mm)

6 ft. (1.85 m)

 

 

 

 

 

 

3 ft. (914 mm)

7 ft. (2.13 m)

 

 

 

 

 

 

3.5 ft. (1066 mm)

10 ft. (3.05 m)

 

 

 

 

 

 

4 ft. (1.2 m)

15 ft. (4.6 m)

 

 

 

 

 

 

H Max. = 15 ft. (4.6 m)

 

 

V + H Max. = 40 ft. (12.2 m)

 

 

V1

H1

Figure 7.3

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

25

1. Top Vent - Horizontal Termination - (continued)

 

 

Top Vent - Horizontal Termination

 

 

Venting with 2 elbows

 

 

 

 

 

V Minimum

 

H1 + H2 Maximum

 

Note: Use SLP Series

90 Elbow

 

1-1/2ft. (457 mm)

 

components only.

1 ft. (305 mm)

 

3 ft. (914 mm)

 

 

 

 

 

 

 

1-1/2ft. (457 mm)

 

3-1/2ft. (1067 mm)

 

 

2 ft. (610 mm)

 

5 ft. (1.52 m)

 

 

 

 

 

 

 

2.5 ft. (762 mm)

 

6 ft. (1.85 m)

 

 

 

 

 

 

 

3 ft. (914 mm)

 

7 ft. (2.13 m)

 

 

 

 

 

 

 

3.5 ft. (1066 mm)

 

10 ft. (3.05 m)

 

 

 

 

 

 

 

4 ft. (1.2 m)

 

15 ft. (4.6 m)

 

 

 

 

 

 

 

H + H1

Max. = 15 ft. (4.6 m)

 

 

V + H + H1 Max. = 40 ft. (12.2 m)

 

 

H2

V1

H1

 

INSTALLED

HORIZONTALLY

Figure 7.4

26

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

Top Vent - Vertical Termination

No Elbows

V1 Max= 44 ft. (13.4 m)

Note: If installing a vertical vent/termination off the top of the appliance, the optional exhaust restrictor may be needed.

Note: Use SLP Series components only.

V1

Figure 7.5 Vertical Vent Maximum

Exhaust restrictors are recommended for these vertically terminated products which have excessive draft. Exhaust restrictors will compensate for high draft. and restore visual flame height. If the vent configuration has a total vertical of 15 ft. - 44 ft. (4.6 m - 13.4 m), an exhaust restrictor may be needed. The exhaust restrictor can be located in the appliance manual bag.

Exhaust restrictor Instructions

1.Locate the two pilot holes located in the inside firebox heat shield as shown in Figure 7.6.

2.Center the exhaust restrictor such that the through holes in the vent restrictor align with the pilot holes in the heat shield.

3.Use (2) 1/2 in. (13 mm) self-piercingscrews to secure vent restrictor to firebox heat shield. See Figure 7.7.

PILOT HOLES

Figure 7.6 Location of Pilot Holes

Figure 7.7 Exhaust Restrictor Installation

4.In some applications, such as those where the fireplace is elevated off the floor, the vent restrictor may be painted, but painting is not required.

NOTICE: Before painting, contact your dealer for information on the appropriate high temperature paint.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

27

Top Vent - Vertical Termination

Venting with 2 elbows

V1 Minimum

H Maximum

 

V2

V1 + V2 Minimum

90° Elbow

2 ft. (610 mm)

 

*

*

 

 

 

 

 

6 in. (152 mm)

3 ft. (914 mm)

 

*

*

1-1/2ft. (457 mm)

5 ft. (1.5 m)

 

*

*

3 ft. (914 mm)

7 ft. (2.1 m)

 

*

*

3-1/2ft. (1.1 m)

15 ft. (4.6 m)

 

*

*

 

H Max. = 15 ft. (4.6 m)

 

 

 

V1 + V2 + H Max. = 40 ft. (12.2 m)

 

 

* No specific restrictions on this value EXCEPT V1 + V2 + H cannot exceed 40 ft. (12.2 m)

Note: Use SLP Series components only.

V2

V1

H1

Figure 7.8

28

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

Top Vent - Vertical Termination

Venting with 3 elbows

V1 Minimum

H1 + H2 Maximum

V2

V1 + V2 Minimum

90° Elbow

1 ft. (305 mm)

*

*

1 ft. (305 mm)

2 ft. (610 mm)

*

*

2 ft. (610 mm)

4 ft. (1.2 m)

*

*

3 ft. (914 mm)

6 ft. (1.8 m)

*

*

4 ft. (1.2 m)

14 ft. (4.3 m)

*

*

H Max. = 14 ft. (4.3 m)

V1 + V2 + H1 + H2 Max. = 40 ft. (12.2 m)

* No specific restrictions on this value EXCEPT V1 + V2 + H1 + H2 cannot exceed 40 ft. (12.2 m)

Note: Use SLP Series components only.

V2

H1

H2

V1

 

INSTALLED

HORIZONTALLY

Figure 7.9

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

29

Top Vent - Vertical Termination

Venting with 4 elbows

 

 

V1 Min.

H1 Max.

V2 Min.

H2 Max.

V3 Min.

Note: Use SLP Series

 

 

 

 

 

 

 

1-1/2ft. (457 mm)

4 ft. (1.2 m)

4 ft. (1.2 m)

4 ft. (1.2 m)

3 ft. (1.0 m)

components only.

 

 

 

 

V1 + V2 + V3 + H1 + H2 Maximum= 40 ft. (12.2 m)

 

 

 

 

 

V3

V2

H2

H1

V1

Figure 7.10

30

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING! Risk of Fire! Maintain air space clearance to vent.DO NOT pack insulation or other combustibles:

Between ceiling firestops

Between wall shield firestops

Around vent system

Failure to keep insulation or other material away from vent pipe may cause over heating and fire.

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm).

SLP heat shield - designed to be used on a wall4-3/8in. (111 mm) to7-1/2in. (194 mm) thick.

If wall thickness is less than 4-3/8in. (111 mm) the existing heat shields must be field trimmed. If wall thickness is greater than7-1/2in. (194 mm) aDVP-HSM-Bwill be required.

3 in. (76 mm) top clearance

1 in. (25 mm) clearance around vertical sections

Heat

2-1/2in. (64 mm)

Shield

top clearance

 

Heat

 

Shield

1 in.

1/2 in. (13 mm)

(25 mm)

bottom

clearance

clearance

bottom & sides

Wall

 

Shield

 

Firestop WALL

 

Figure 8.1 Horizontal Venting Clearances To Combustible

Materials

B. Wall Penetration Framing

Combustible Wall Penetration

Whenever a combustible wall is penetrated, you must frame a hole for the wall shield firestop(s). The wall shield firestop maintains minimum clearances and prevents cold air infiltration.

The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.

SLP pipe -Awallshield firestop must be placed on each side of an interior wall. A minimum1-1/2in. (38 mm) overlap of attached heat shields must be maintained.

See Section 10.K. for information for regarding the installation of a horizontal termination cap.

Non-CombustibleWall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter 10 in. (254 mm) greater than the pipe is acceptable.

Whenever a non-combustiblewall is penetrated, the wall shield firestop is only required on one side and no heat shield is necessary.

DO NOT PACK WITH

INSULATION OR

OTHER MATERIAL

10 in.

10 in. (254 mm)

(254 mm)

B

A

A*

B

4 ft. (1220 mm)

4 ft. (1200 mm)

*Shows center of vent framing hole for top venting. The center of the hole is one 10 in. (254 mm) above the center of the horizontal vent pipe.

Figure 8.2 Wall Penetration

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

31

C. Install the Ceiling Firestop

A ceiling firestop MUST be used between floors and attics.

SLP pipe only - Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/floor (see Figure 8.3).

Frame the area with the same sized lumber as used in ceiling/floor joist.

The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between floors that are not insulated. Refer to Figure 8.4.

Secure with three fasteners on each side.

WARNING! Risk of Fire! DO NOT pack insu- lation around the vent. Insulation must be kept back from the pipe to prevent overheating.

 

 

ATTIC ABOVE

 

 

A

 

 

A

 

PIPE

A

 

SLP

9 in. (229 mm)

Figure 8.3

Installing Ceiling Firestop

 

 

INSTALL ATTIC INSULATION SHIELDS

 

BEFORE OR AFTER INSTALLATION OF VENT SYSTEM

 

3 FASTENERS

 

 

PER SIDE

 

 

CEILING FIRESTOP

CEILING FIRESTOP

 

INSTALLED BELOW CEILING

INSTALLED ABOVE CEILING

 

Figure 8.4 Installing the Attic Shield

 

32

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

 

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.

Attic shields must meet specified clearance and be secured in place.

Flat Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

Vaulted Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

Cut the attic insulation shield (if application is for vaulted ceiling) to fit your ceiling pitch. Snip cut edge to recreate 1 in (25 mm). bend tabs all the way around the bottom.

Wrap shield around pipe if pipe is already installed in area to be insulated.

Match the three holes in each side and fasten with three screws to form a tube.

Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop.

Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop.

Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

BEND ALL TABS INWARD 90°

TO MAINTAIN CLEARANCE

AND PREVENT INSULATION

FROM FALLING INSIDE

 

BEND 3 TABS

 

OUTWARD TO

 

FASTEN TO CEILING

 

FIRESTOP-BEND

 

REMAINING TABS

 

INWARD 90 DEGREES

 

TO MAINTAIN

INSERT 3

CLEARANCE

 

SCREWS

 

Figure 8.5 Attic Insulation Shield

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

33

9 Appliance Preparation

A. Top Vent

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

ELBOW HEAT SHIELD SHOWN

IN SHIPPING POSITION

Figure 9.1 Elbow Shield Shown as Shipped

If venting with a 90 degree elbow directly off of the top of the appliance, the elbow heat shield must be repositioned as shown in Figure 9.2.

If venting vertically or using a straight section of vertical pipe, remove the elbow heat shield and discard by removing the two 1/4 in (6 mm). screws that secure the elbow heat shield to the top of the fireplace.

For all venting applications, ensure that the pipe gasket is in place before attaching any pipe section. This gasket is shipped in place around the starting collar. See Figure 9.2.

ELBOW HEAT SHIELD

SHOWN AS INSTALLED

PIPE GASKET

Figure 9.2 Elbow Shield Shown Installed

34

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

B. Securing and Leveling the Appliance

WARNING! Risk of Fire! Prevent contact with:

Sagging or loose insulation

Insulation backing or plastic

Framing and other combustible materials

Block openings into the chase to prevent entry of blownin insulation. Make sure insulation and other materials are secured.

DO NOT notch the framing around the appliance standoffs. Failure to maintain air space clearance may cause overheating and fire.

For details on setting the appliance in the framing, refer to section 13.A. The diagram shows how to properly position, level, and secure the appliance (see Figure 9.3). Nailing tabs are provided to secure the appliance to the framing members.

Bend out nailing tabs on each side.

Place the appliance into position.

Keep nailing tabs flush with the framing.

Level the appliance from side to side and front to back.

Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.

Secure the appliance to the framing by using nails or screws through the nailing tabs.

Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance.

Figure 9.3 shows the fireplace installed on the floor. However, this fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained.

NAILING TABS

BOTH SIDES

Figure 9.3 Proper Positioning, Leveling And Securing Of An

Appliance

C.Installing the Optional Heat-Zone®-240VKit

Remove the cover plate from the fireplace and discard it.

Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws. Note: Do this BEFORE final positioning of fireplace.

Determine the location for the air register/fan housing assembly.

Reference the Heat-Zone®-240VKit instructions for the remaining installation steps.

REMOVE

COVER

PLATE

ATTACH

HEAT-ZONE-240V

HERE

Figure 9.4 Remove Cover Plate

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

35

10 Installing Vent Pipe (SLP Pipe)

A. Assemble Vent Sections

To attach the first vent component to the starting collars of the appliance:

Lock the vent components into place by sliding the pipe section onto the collar.

Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 10.1.

• Slide the gasket over the first vent section and place it flush to the appliance.This will prevent cold air infiltration. High temperature caulk (149 ° C (300 °F) minimum continuous exposure) may be used to hold the part in place.

Continue adding vent components, locking each succeeding component into place.

Ensure that each succeeding vent component is securely fitted and locked into the preceding component.

Commercial, Multi-family(Multi-levelexceeding two sto-

ries), or High-RiseApplications

For Installation into a commercial, multi-family(multi-levelexceeding two stories) orhigh-riseapplications: All outer pipe joints must be sealed with high temperature (149 ° C (300 °F) minimum continuous exposure) silicone, including the slip section that connects directly to the horizontal termination cap.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.2.

Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated.

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Note: Align seams to engage pipe, then rotate counterclockwise to lock

Figure 10.1 Adding Venting Components

Figure 10.2 High Temperature Silicone Sealant (149 ° C (300 °F) minimum continuous exposure)

36

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

B. Assemble Slip Sections

Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 10.3.

Slide together to the desired length.

Pilot hole

Figure 10.3 Slip Section Pilot Holes

Maintain a 1-1/2in. (38 mm) overlap between the slip section and the pipe section.

Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.4.

Figure 10.4 Screws into Slip Section

Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”

NOTICE: If slip section is too long, the inner and outer flues of the slip section can be cut to the desired length.

NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone (149 ° C (300 °F) minimum continuous exposure) sealant.

Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections.

Only outer pipes are sealed, sealing the inner flue is not required.

All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed.

C. Secure The Vent Sections

Vertical runs of pipe must be supported every 8 ft. (2.44 m).

Horizontal sections must be supported every 5 ft. (1.52 m).

Vent supports or plumbers strap (spaced 120º apart) may be used to support. See figures 10.5 and 10.6.

Wall shield firestops may be used to provide horizontal support.

Ceiling firestops have tabs that may be used to provide vertical support.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Improper support may allow vent to sag and separate.

Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance.

Figure 10.5 Securing Vertical Pipe Sections

Figure 10.6 Securing Horizontal Pipe Sections

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

37

D. Disassemble Vent Sections

Rotate either section (see Figure 10.7) so the seams on both pipe sections are aligned as shown in Figure 10.8.

Pull carefully to separate the pieces of pipe.

Figure 10.7 Rotate Seams for Disassembly

Figure 10.8 Align and Disassemble Vent Sections

E. Install Decorative Ceiling Components

A decorative ceiling thimble can be installed on a flat ceiling through which the vent passes. The decorative ceiling thimble is used to cover the firestop.

• Seal the gap between the vent pipe and firestop using high temperature silicone (149 ° C (300 °F) minimum continuous exposure) to prevent cold air infiltration.

Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws.

Adecorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes.

Use a plumb-bobto mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the

outside roof.

Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline.

Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm) below the ceiling (Figure

10.9).

Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing.

Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting flaps to the roof. See Figure 10.10.

Nail the flaps to the roof AFTER running a bead of non hardening sealant between the flaps and the roof.

WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.

LEVEL

CATHEDRAL CEILING

SUPPORT BOX

2 in. (51 mm) MIN. BELOW FINISHED CEILING

CUT HOLE 1/8 in. (3 mm)

GREATER IN SIZE THAN

PATTERN OF SUPPORT

BOX AS IT IS PROJECTED

ONTO ROOF LINE

Figure 10.9

Figure 10.10

38

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

F. Install Metal Roof Flashing

See minimum vent heights for various pitched roofs (Figure 10.11) to determine the length of pipe to extend through the roof.

Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 10.12.

HORIZONTAL

OVERHANG

20 in.

(510 mm) MIN.

24 in.

(610 mm) MIN. VERTICAL WALL

LOWEST

DISCHARGE

OPENING

TERMINATION

CAP

12 in. X

(305 mm)

ROOF PITCH

IS X/ 12 in. (305 mm)

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

Angle

H (Min.) mm

0°-26.6°

............................................................500*

26.6°-30.3°............................................................

500*

30.3°-33.7°............................................................

500*

33.7°-36.9°............................................................

610*

36.9°-39.8°............................................................

760

39.8°-42.5°............................................................

990

42.5°-45.0°.........................................................

1 220.

45.0°-49.4°.........................................................

1 520.

49.4°-53.1°.........................................................

1 830.

53.1°-56.3°.........................................................

2130.

56.3°-59.0°.........................................................

2290.

59.0°-60.3°.........................................................

2440.

*910 mm minimum in snow regions

Figure 10.11 Minimum Height From Roof To Lowest Discharge

Opening

NOTICE: Failure to properly caulk the roof flashing and pipe seams could cause water entry.

Caulk the gap between the roof flashing and the outside diameter of the pipe.

Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 10.12.

Caulk the overlap seam of any exposed pipe sections that are located above the roof line.

CAULK

Figure 10.12

G. Assemble and Install Storm Collar

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

Connect both halves of the storm collar with two screws (see Figure 10.13).

Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section.

Slide the assembled storm collar down the pipe section until it rests on the roof flashing (see Figure 10.14).

Caulk around the top of the storm collar (see Figure 10.15).

Figure 10.13 Assembling the Storm Collar

Figure 10.14 Assembling the Storm Collar Around the Pipe

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

39

H. Install Vertical Termination Cap

Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section.

Secure the cap by driving three self-tappingscrews (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 10.15).

TERMINATION CAP

(1 of 3)

STORM

COLLAR

SCREWS

CAULK

Figure 10.15

I. Install Decorative Wall Components

A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the firestop.

Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe.

Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure 10.16.

J.Heat Shield Requirements for Horizontal Termination

WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thickness.

DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap (shown in Figure 10.17).

Heat shields must overlap 1-1/2in. (38 mm) minimum.

There are two sections of the heat shield. One section is factory-attachedto the wall shield firestop. The other section isfactory-attachedto the cap. See Figure 10.17.

If the wall thickness does not allow the required 1-1/2in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.

If the wall thickness is less than 4-1/4in. (111 mm) (SLP), the heat shields on the cap and wall shield firestop must be trimmed. A minimum1-1/2in. (38 mm) overlap MUST be maintained.

Use an extended heat shield if the finished wall thickness is greater than 7-1/4in. (184 mm).

The extended heat shield may need to be cut to length maintaining sufficient length for a 1-1/2in. (38 mm) overlap between heat shields.

Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.

Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields maynot be field constructed.

Figure 10.16 Wall Thimble

40

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

K. Install Horizontal Termination Cap

WARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent.

1-1/2in. (38 mm) minimum overlap of flue telescoping section is required.

Failure to maintain overlap may cause overheating and fire.

Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

Flash and seal as appropriate for siding material at outside edges of cap.

When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current local or national codes and refer to Section 6 of this manual.

CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

Note: When using termination caps withfactory-suppliedheat shield attached, no additional wall shield firestop is required on the exterior side of a combustible wall.

Interior

Wall Shield

Outer Flue

Inner Flue

INTERIOR

Figure 10.17 Venting through the Wall

Rear Flue

Heat Shield

1-1/2in. (38 mm)

min. overlap

EXTERIOR

The termination kit should pass through the wall firestops from the exterior of the building.

Adjust the termination cap to its final exterior position on the building and interlock the flue sections.

WARNING! Risk of Fire! the termination cap must be positioned so that the arrow is pointing up.

Use a high-temperaturesealant gasket to seal between the pipe and exterior firestop.

1 in. (25 mm)

7-1/2in.

(192 mm)

MINIMUM

Figure 10.18 Termination Cap

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

41

11 Gas Information

A. Gas Pressure Requirements

Pressure requirements for XLR-AUfireplaces are shown in Table 11.1 below.

Two taps are provided on the right hand side of the gas control for a test gauge connection to measure the inlet and outlet pressures.

The fireplace and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 6 kPa.

If the fireplace must be isolated from the gas supply piping system by closing an individual shut-offvalve, it must be of thehandle-lesstype.

WARNING

Fire Risk

Explosion Risk

High pressure will damage valve.

Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 6 kPa.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 6 kPa.

ON/OFF/REMOTE

SWITCH

GAS VALVE

CONTROL

 

MODULE

DC ADAPTER

B. Gas Connection

Note: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality.

Note: Before the first firing of the appliance, the gas supply line should be purged of any trapped air.

Note:Consultlocalbuildingregulationstoproperlysizethegas supply line leading to the (Rp 1/2 in.)hook-upat the unit.

Incoming gas line should be piped into the valve compartment and connected to the ISO 7-Rp1/2 (BSP Rp 1/2) threaded gas inlet connection on the manual shutoff valve.

IMPORTANT NOTICE: (Items 1, 2 and 3 applies to

 

ALL Heat & Glo gas appliances)

 

1.1/2 in. GAS LINE: Run through cavity 70 mm above finished hearth level,NOT RIGID, NOT CLIPPED, with minimum 500 mm into cavity and 120 mm back from plaster face.

2.PVC (COMPOSITE) GASLINE must terminate minimum 500 mm short of gas heater. Copper pipe MUSTbe the final connection to the gas heater.

3.ISOLATING SWITCH: Location within 1 metre of fireplace, subject to mantelpiece etc. Check to ensure it remains clear of any mantelpiece installation.

Leak test all gas line points and the gas control valve prior to and after starting the gas appliance.

Figure 11.1. Valve Components

 

Natural Gas

Propane

Butane

 

 

 

 

 

Gas Inlet Pressure

1.13

- 3.40 kPa

2.75 - 3.40 kPa

2.75 - 3.40kPa

Outlet (Manifold) Gas Pressure

.80

- .95kPa

2.36 - 2.61 kPa

2.36 - 2.61 kPa

Gas Rate

.405 m3/

h

.134 m3/

h

.111 m3/

h

Maximum Gas Consumption

26 MJ/h

26.0 MJ/h

22 MJ/h

Burner Injector

DMS 42 (2.350 mm)

DMS .057 (1.450 mm)

DMS 55 (1.325)

Pilot Injector

 

51

 

30

 

30

 

Columns highlighted in gray = The gas control valve supplied with this product is approved for a maximum inlet pressure of 3.40 kPa. For pressures over3.40 kPa, an in line pressure regulator must be installed upstream from the gas control valve.

Table 11.1

42

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

WARNING

CHECK FOR GAS LEAKS

Explosion Risk

Fire Risk

Asphyxiation Risk

Check all fittings and connections.

Do not use open flame.

After the gas line installation is complete, all connections must be tightened and checked

for leaks with a commercially-available,noncorrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

Access Through the Valve Assembly

The lower access cover panel is removable if finishing material has not been previously installed.

Remove Media Tray, Burner Assembly, and Base pan. To access components:

1.Remove eleven screws around perimeter of valve plate that secure valve plate to the firebox bottom. See Figure 11.2.

2.Lift the valve plate from the back so that the gas valve can clear the valve plate hole in the bottom the firebox. See Figure 11.3.

Figure 11.2. Remove Valve Plate Screws

3.Set the valve bracket on the front lip of the firebox bottom. Turn “off” the ball valve. Disconnect gas valve from the gas flex ball valve assembly at the pressure fitting. See Figure 11.4.

Figure 11.3. Remove Valve Plate

4.Lift the valve assembly up and out to make necessary service or repair.

Figure 11.4. Disconnect Gas Valve

Valve Pressure Taps

The pressure taps are available through the front of the appliance. The decorative mesh front and fireplace gas assembly must be removed to gain access to the pressure taps.

MANIFOLD INLET

OUTLET

Figure 11.5. Pressure Taps

Note: The manifold and inlet pressure tabs can be accessed from the front of the fireplace, this requires the decorative front and fixed glass assembly to be removed (see Figure 11.5). The manifold and inlet pressure tabs can also be accessed by removing the valve assembly (see Figure 11.4).

C. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 ft. (610 m) elevation:

Reduce burner orifice 4% for each 1000 ft. (305 m) above 2000 (610 m).

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43

12 Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be installed by a qualified electrician in accordance with the relevant national and local regulations.

Wire the appliance junction cord to 220-240VAC. This is required for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire

220/240 VAC to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

NOTICE: The mains supply to the appliance must have isolation of a minimum 3 mm contact separation in both poles.

WARNING! Risk of Injury! The gas supply shall be shut off prior to disconnecting the electrical power and removing batteries (if installed) before proceeding with any maintenance to the appliance.

B. IntelliFire Plus™ Ignition System Wiring

Wire the appliance junction cord to 220-240VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction cord to a switched circuit. Incorrect wiring will override IPI safety lockout.

Refer to Figure 12.1, IntelliFire Plus™ Pilot Ignition (IPI) Wiring Diagram.

This appliance is equipped with an IntelliFire Plus™ control valve which operates on a 6 volt system.

For units installed in Australia, the residence’s 220/240 wall outlet to which this appliance’s power cord is connected, must be wired to an in-lineon/off switch. This is required for servicing and/or resetting the control module in the event of a control moduleLOCK-OUT.

Plugthe6-voltACpowersupplyintotheappliancejunctioncord to supply power to the unit.

C. Optional Accessories Requirements

This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

Wiring for optional Hearth & HomeTechnologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.

Optional Remote Control Receiver Location

The control module and remote control receiver can be accessed through the air space between the firebox front and the lower-frontfinishing cover panel. The decorative front and glass assembly must be removed to access these components.

The IPI control module and the remote control receiver are placed on the firebox bottom.

TO JUNCTION CORD

JUNCTION CORD

ORANGE (PILOT)

FLAME

SENSE

GRAY MODULE

NOTE: 1. Ignition module, valve, pilot, and wall switch operate on 6 volts. 220/240 VAC is required at junction cord.

IGNITER

RC300 4.5V DC (AA X 3)

RC100

(OPTIONAL REMOTE CONTROL)

GREEN

 

(MAIN)

BLACK

RED

THERMOSTAT WIRE

 

BROWN

ASSEMBLY / WALL

SWITCH WIRE

 

GROUND

Figure 12.1 IntelliFire Plus™ Pilot Ignition (IPI) Wiring Diagram with Wall Switch or Thermostat

44

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

D. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105 °C rated wire. Wire must have high temperature insulation.

E. Junction Cord Information

The junction cord is installed at the factory. refer to figure 12.2. for more information.

Note: There is an alternative access to the junction cord. This can be accessed by removing the valve assembly. See Figures 11.1 and 11.2.

Figure 12.2. Junction Cord Information

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

45

13 Finishing

A. Framing and Finishing Instructions

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.)

Finishing Instructions

It is important to follow the framing and finishing instructions to ensure proper placement of fireplace into the surrounding framing/finishing materials.

Wall sheathing materials 3/8 in. (10 mm) thick are specified in this installation manual to properly align with the factory-installednon combustible material.

WARNING! Risk of Fire! DO NOT remove the factoryinstalled non-combustible board or cover it with combustible material, such as:

Drywall (gypsum board)

Plywood

Materials that do not meet the ASTM E 136 Non-com-bustibility standard (below).

Removal of factory-installed,non-combustibleboard and/ or use of materials not meeting the ASTM E 136 standard may cause fire.

Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763shall be considered non-combustible materials.

Setting the Fireplace into the Framing

Unlikemanytraditional,single-sidedHeat&Glofireplaces,this fireplace is recessed into surround framing. The left and right nailing tabs were designed so the fireplace is recessed to the correct location within the framing materials.

1.Bend two nailing tabs away from fireplace 180° on both left and right nailing tabs. Do not adjust the column standoffs. See Figure 13.1.

2.Screweachnailingtabtotheadjoiningframingmaterial. Ensure that the air space clearance is maintained on the sides of the fireplace. See Figure 13.2.

FACTORY-INSTALLED

NON-COMBUSTIBLEBOARD

NAILING TABS

Figure 13.1 Nailing Tabs Installation Position

1-1/4in. (30 mm)

FRAMING

1-1/2in. (37 mm)

3/8 in. (10 mm) BUILDING MATERIAL

Figure 13.2 Front Side Finishing Detail

46

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

WARNING! Risk of Fire! Maintain specified air space clearances to combustibles.

Failure to comply with these instructions may cause a fire or cause the appliance to overheat.

TOP FLANGE

FACTORY-INSTALLED

NON-COMBUSTIBLEBOARD

FINISHING FLANGES

LOWER COVER PANEL

SIDE COLUMNS

=1 in. (25 mm) MAX. SELF-TAPPINGSCREWS ALLOWED

= NO SCREWS ALLOWED

= 5 in. - 7 in. (130 mm - 180 mm)

SELF-TAPPINGSCREWS ALLOWED

NOTE: It is acceptable to use a high temperature silicone sealant (149 ° C (300 °F) minimum continuous exposure) to adhere drywall to lower cover panel.

Figure 13.3 Finishing Details

Note: Refer to Section 13.C regarding installation details associated with the Inside and Overlap Fit methods.

CAUTION! Risk of Glass Damage and Cuts! DO NOT drill or install any type of screw or fastener into the lower cover panel. Sharp screw or fastener tips may penetrate and break the glass or cause cuts.

The XLR-AUmust be finished using either the Tonic or Martini decorative fronts. See Figures 13.16 and 13.17. The final fireplace installation can be accomplished by either the Overlap Fit or Inside Fit method. Reference Section 13.C regarding installation details associated with the Inside Fit and Overlap Fit methods.

It is acceptable to pre-drillholes and useself-tappedscrews in thefactory-installednon-combustibleboard to attachnon-combustiblebacker board for tile, marble, etc. Refer to figure 13.3 for acceptable screw location and screw length requirements.

Self-tappingscrews up to 1 in. (25 mm) long can be installed through the nailing tab and outer1-3/4in. (45 mm) edges of thefactory-installednon-combustibleboard to secure the drywall adjacent to thefactory-installednoncombustible board. See Figure 13.3.

Do not drill or install screws which may penetrate the lower cover panel as this will restrict required access to the glass, battery-back-up,and remote receiver. See Figure 13.3.

The appliance is designed to accept 1/2 (13 mm) wall sheathing materials such as drywall, plywood, wood composites, or non-combustiblematerials. The type of material used depends whether the installation is an Inside or Overlap Fit Method. Refer to Section 13.C regarding installation details associated with the Inside an Overlap Fit methods.

The left/right sides and bottom of the fireplace opening utilize finishing flanges that will overlap the 3/8 in. (10 mm) wall sheathing. The 3/8 in. (10 mm) thick wall sheathing can be installed tight to the left, right, and bottom finishing flanges such that the rough edges of the sheathing are tucked behind the flanges when using the Overlap Method of finishing.

Note: Finishing materials are designed to overlap the outer edges of the finishing flanges up to the fireplace opening.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

47

FIREPLACE OPENING

15-3/4in. TO 16 in.

(400 mm TO 410 mm)

Figure 13.4 Required Fireplace Opening Height

Note: The lower cover panel must be pushed all the way down. The outer finishing flanges should line up. The fireplace opening must be between15-3/4in. and 16 in. (400 mm and 410 mm) for the decorative fronts to fit correctly. See Figure 13.4, Figure 13.5 and Figure 13.6.

Sealing Joints

All joints between the factory-installednon-combustibleboard and 3/8 in. (10 mm) building material (dry wall, plywood, wood composites, etc.) can be taped and sealed with combustible drywall tape.

RIGHT SIDE

FINISH

FLANGE

LOWER FINISH FLANGE

BOTTOM COVER PANEL

Figure 13.5 Lower Cover Panel Positioned Incorrectly.

RIGHT SIDE

FINISH

FLANGE

LOWER FINISH FLANGE

BOTTOM COVER PANEL

Figure 13.6 Lower Cover Panel Positioned Correctly

48

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

B. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.) Failure to comply could cause fire.

Note: Fornon-combustiblefireplace finish material (marble, stone, etc) specifications refer to Section 13.C.

Mantels (Combustible/Non-Combustible)

3/8 in. (10 mm)

 

Thick Wall

 

Sheathing

11-3/4in. (300 mm)

 

MAX.

MEASUREMENT 14 in. FROM TOP OF

(360 mm) FIREPLACEMIN. OPENING

Figure 13.7 Clearances To Combustible Mantels Or Other

Combustibles Above Appliance

Note: Fornon-combustiblefireplace finish material (marble, stone, etc) specifications refer to Section 13.C.

Mantel Leg (Combustible/Non-Combustible)

TOP VIEW

 

3 in.

UNLIMITED

(80 mm)

MIN.

 

7 in.

 

(180 mm)

 

Figure 13.8 Non-CombustibleMantel Leg or Wall

Projections

 

(Acceptable on both sides of opening)

Front Side Finishing Detail

 

1-1/4in. (30 mm)

 

FRAMING

 

1-1/2in. (37 mm)

 

3/8 in. (10 mm) BUILDING MATERIAL

Figure 13.9

Front Side Finishing Detail

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

49

C. Facing Material

Facing and/or finishing materials must not interfere with air flow through louvers, operation of louvers or doors, or access for service.

Facing and/or finishing materials must never overhang into the glass opening.

Observe all clearances when applying combustible materials.

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.

WARNING! Risk of Fire! DO NOT install drywall or other combustible materials over the factory-installed non-com- bustible board. Overlapping materials could ignite.

Decorative facing material thickness is measured from the face of the factory-installednon-combustibleboard. See Figure 13.11 and Figure 13.13.

FACTORY-INSTALLED

NON-COMBUSTIBLEBOARD

NON-COMBUSTIBLEFINISHING MATERIAL

0 - 1 in. (0 - 25) mm THICK

TONIC DECORATIVE

FRONT SHOWN

NON-COMBUSTIBLEFINISHING MATERIAL

0 - 1 in. (0 - 25 mm) THICK

DRYWALL OR

EQUIVALENT 3/8 in. (10 mm)

Figure 13.11 Overlap Fit Method (Tonic or Martini Decorative Front)

Both the Tonic and Martini decorative fronts can be installed with an “Overlap” or “Inside Fit” method:

Overlap Requirement: See Figure 13.11 and Figure 13.12.Inside Fit requirement: See Figure 13.13, 13.14, 13.15.

Non-CombustibleFinish Materials

0 - 1 in. (0 - 25 mm) Thickness-OverlapFit Method

Both the Tonic and Martini decorative fronts are designed to overlap finish materials 0 in. to 1 in. (0 mm to 25 mm) thick. See Figure 13.11 and Figure 13.12.

NOTICE: This 1 in. (25 mm) maximum not only includes the decorative finish materials (marble, tile, slate, etc) but also the mortar or adhesive used to attach the decorative finish material.

The non-combustiblefinish material can be installed up to the fireplace opening.

0 mm

0 mm

0 mm

0 mm

Figure 13.12 Non-CombustibleFinish Material Diagram for 0 - 1 in. (0 - 25 mm) Thick Overlap Fit Method (Tonic or Martini Decorative Front)

50

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

Non-CombustibleFinish Materials

0 in. to 4 in. (0 mm to 102 mm) Thick Inside Fit Method

The Tonic decorative front is approved for inside fit applications. Non-combustiblefinishing materials up to 4 in. (102 mm) thick can be installed around the front (left, right, top, and bottom).

For the Tonic decorative front inside fit applications, the decorative front must be installed tight to the finishing flanges and must not overlap any finish material.

Ensure that no non-combustiblefinish materials are installed within 3/4 in. (19 mm) of the fireplace opening. The 3/4 in. (19 mm) spacing is required to provide clearance for removing and installing the Tonic decorative front. See Figure 13.14.

FACTORY-INSTALLED

NON-COMBUSTIBLE

BOARD

0-4in.

 

(0-102mm)

3/4 in.

 

 

(19 mm)

20-1/2in. (520 mm)

APPLIANCE

OPENING (HEIGHT)

3 in. (76 mm)

0-4in.

 

(0-102mm)

 

DRYWALL OR EQUIVALENT 3/8 in. (10 mm)

Figure 13.13 Inside Fit Method (Tonic Decorative Front Only)

Non-CombustibleFinish Material 0 - 4 in. (0 - 102 mm) Thick

3/4 in (19 mm)

 

3/4 in (19 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 in. (76 mm)

Bottom Joint

Figure 13.14 Noncombustible Surface Finishing Material 0 - 4 in. (0 - 102 mm) Thick-InsideFit Method (Tonic Decorative Front Only)

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

51

D. Decorative Fronts

WARNING! Risk of Fire! A decorative front is required for this model. DO NOT operate this appliance without a decorative front in place.

Only doors certified for use with this appliance model may be used. Contact your dealer for a list of doors that may be used.

Inside and Overlap Fit

See Section 13.C.

TONIC DECORATIVE FRONT

(TN-SLR-**)

Figure 13.15 Tonic Decorative Front

Overlap Fit Only

See Section 13.C.

MARTINI DECORATIVE FRONT

(MT-SLR-**)

Figure 13.16 Martini Decorative Front

TONIC FRONT

E

F

A

 

B

 

C

 

D

 

Figure 13.17. Dimensions of Tonic Decorative Front.

Table 1. Dimensions of Tonic Decorative Front.

A

Top of decorative front to bottom of appliance.

26 in.

(670 mm)

 

 

 

 

 

B

Bottom of decorative front to bottom of appliance.

7 in.

(175 mm)

 

 

C

Inside dimension of decorative front (width).

39 in.

(991 mm)

 

 

D

Outside dimension of decorative front (width).

44-1/2in.

(1.13 m)

 

 

E

Inside dimension decorative front (height).

13 in.

327 mm

 

 

F

Outside dimension of decorative front (height).

19-1/2in.

495 mm

 

 

52

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

14 Appliance Setup

A. Remove Fixed Glass Assembly

See Section 14.E.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the firebox. The standard black rock media and manual bag assembly are also shipped underneath the firebox.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

E. Fixed Glass Assembly

WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

DO NOT strike, slam or scratch glass.

DO NOT operate fireplace with glass removed, cracked, broken or scratched.

Replace as a complete assembly.

Removing Fixed Glass Assembly

1.Remove the decorative front.

2.Locate the two spring latches that are on the upper left and right of the fireplace.

3.Use both index fingers to release spring latches. See Figure 14.1.

4.Allow glass to tilt forward. Grasp glass on the upper right and left sides and lift glass “up” and “out.”

Replacing Fixed Glass Assembly

1.Locate glide tabs on lower left and right corners.

2.Grasp glass on upper right and left sides and tilt bottom of glass assembly toward fireplace.

3.Allow of the bottom gasketing of the glass assembly to touch the face of the fireplace.

4.Put pressure on the glass as you allow the glass assembly to drop into the two lower tabs. See Figure 14.1.

5.Tilt top of glass towards fireplace and engage both top spring latches

UPPER SPRING LATCH

LOWER GLASS CLIP

Figure 14.1 Fixed Glass Assembly

F. Install the Mesh

The mesh front is included with the Tonic front. The Martini tinted glass front does not include mesh.

1.Remove fixed glass assembly as instructed.

2.Place glass assembly into mesh screen such that the four mesh clips attached to the mesh assembly snap into the four corresponding slots on the fixed glass assembly.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

53

G. Air Shutter Setting

Air shutter settings may be adjusted by a qualified installer at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.2.

Loosen the 1/4 in. (6 mm) screw.

Twist shutter to adjust

Shutter may be open for longer horizontal vent runs.

Do not close the air shutter more than 5/8 in. (16 mm) for NG or 3-1/8in. (80 mm) for LP. Note: the air shutter should be fully open when using butane.

Tighten the screw.

NOTICE: If the flames appear to be orange, open the air shutter to prevent residue buildup on the glass.

Figure 14.2 Air Shutter

Shutter Settings - Glass Media and Media-Stones-2

 

USA/Canada

Europe

AU

NZ

NG

1/16 in.

.2 cm

2 mm

2 mm

LP (Propane)

5/16 in.

.8 cm

8 mm

8 mm

 

 

 

 

 

Butane*

N/A

Full Open

Full Open

Full Open

 

 

 

 

 

*Butane gas is only approved for use in Europe, Australia, and New Zealand

Shutter Settings - XLR Logs

 

USA/Canada

Europe

AU

NZ

 

 

 

 

 

NG

3/16 in.

.5 cm

5 mm

7 mm

 

 

 

 

 

LP (Propane)

7/16 in.

1.1 cm

11 mm

11 mm

Butane*

N/A

Full Open

Full Open

Full Open

*Butane gas is only approved for use in Europe, Australia, and New Zealand

H. Media Options

Unit ships without a media option. Available approved media options are:

MEDIA-AMBER

MEDIA-BLACK

MEDIA-CLEAR

MEDIA-COBALT

MEDIA-BK2-GEMS

MEDIA-WH2-GEMS

MEDIA-GEMS

PORC-BASE

XLR-LOGS

MEDIA-STONES-2

I. Verify Performance of Appliance

1.Verify pilot sparks, pilot lights, pilot stops sparking, and the main burner turns “ON” by turning wall control “ON”.

2.Turn fireplace OFF. Verify that the both the pilot and burner turn “OFF”.

3.Repeat Step 1 above.

4.With the burner “ON” remove the green wire connected to the gas valve after the second audible “beep” from the control module is heard. The main burner should shut off. Turn appliance “OFF”.

5.Reattach the green wire to the valve and turn ON the fireplace. The main burner should light after the second audible “beep” from the control module is heard.

6.With the main burner ON, remove the green wire connected to the gas valve after the second audible “beep” from the control module is heard. The main burner should shut off.

7.Turn fireplace “OFF” and reattach orange wire to the valve.

54

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

15 Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-freeservice. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician.

A. IntelliFire Plus™ Ignition System

Symptom

Possible Cause

Corrective Action

 

 

 

1. Pilot won’t light.

a. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

The ignitor/module

 

connected to correct terminals on module and pilot assembly.

makes noise, but no

 

 

b. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from mod-

spark.

 

shorts in the wiring.

ule to pilot assembly. Verify connections underneath pilot assem-

 

 

bly are tight; also verify connections are not grounding out to metal

 

 

chassis, pilot burner, pilot enclosure, mesh screen if present, or any

 

 

other metal object.

 

 

 

 

c. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately 1/8 in. (3 mm).

 

 

 

 

d. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5

 

 

mm) away from “I” terminal on module. Place ON/OFF rocker switch

 

 

or wall switch in ON position. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode. Replace pilot if necessary.

 

 

 

2. Pilot won’t light,

a. No power or transformer installed

Verify that transformer is installed and plugged into module. Check

there is no noise or

incorrectly.

voltage of transformer under load at spade connection on module

spark.

 

with ON/OFF switch in ON position. Acceptable readings of a good

 

 

transformer are between 6.4 and 6.6 volts AC.

 

 

 

 

b. A shorted or loose connection in wir-

Remove and reinstall the wiring harness that plugs into module.

 

ing configuration or wiring harness.

Verify there is a tight fit. Verify pilot assembly wiring to module. Re-

 

 

move and verify continuity of each wire in wiring harness. Replace

 

 

any damaged components.

 

 

 

 

c. Improper wall switch wiring.

Verify that 220-240VAC service power is “ON” to appliance.

 

 

 

 

d. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

 

 

 

e. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place ON/OFF rocker switch or wall

 

 

switch in ON position. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

3. Pilot sparks, but

a. Gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet

Pilot will not light.

 

pressure reading is within acceptable limits, inlet pressure must not

 

 

be exceeded.

 

 

 

 

b. Ignitor gap is incorrect.

Verify that spark gap from ignitor to pilot hood is 1/8 in. (3 mm).

 

 

 

 

c. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

 

 

d. Module voltage output / Valve/Pilot

Verify battery voltage is at least 5.7 volts. Replace batteries if volt-

 

solenoid ohms readings.

age is below 5.7.

 

 

 

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

55

IntelliFire PlusIgnition System - (continued)

Symptom

Possible Cause

Corrective Action

 

 

 

 

a. A shorted or loose connection in flame

Verify all connections to wiring diagram in manual. Verify

4. Pilot lights but contin-

sensing rod.

connections underneath pilot assembly are tight. Verify con-

ues to spark, and main

 

nections are not grounding out to metal chassis, pilot burn-

burner will not ignite.

 

er, pilot enclosure or screen if present, or any other metal

(If the pilot continues

 

object.

to spark after the

 

 

b. Poor flame rectification or contaminated

With fixed glass assembly in place, verify that flame is en-

pilot flame has been lit,

flame rectification has

flame sensing rod.

gulfing flame sensing rod on left side of pilot hood. Flame

 

sensing rod should glow shortly after ignition. Verify cor-

not occurred.)

 

 

rect pilot orifice is installed and gas inlet is set to pressure

 

 

 

 

specifications. Polish flame sensing rod with fine steel wool

 

 

to remove any contaminants that may have accumulated on

 

 

flame sensing rod.

 

 

 

 

c. Module is not grounded.

Verify module is securely grounded to metal chassis of ap-

 

 

pliance. Verify that wire harness is firmly connected to the

 

 

module.

 

 

 

 

d. Damaged pilot assembly or contami-

Verify that ceramic insulator around the flame sensing rod

 

nated flame sensing rod.

is not cracked, damaged, or loose. Verify connection from

 

 

flame sensing rod to white sensor wire. Polish flame sens-

 

 

ing rod with fine steel wool to remove any contaminants

 

 

that may have accumulated on flame sensing rod. Verify

 

 

continuity with a multimeter with ohms set at lowest range.

 

 

Replace pilot if any damage is detected.

 

 

 

 

e. Module.

Turn ON/OFF rocker switch or wall switch to OFF position.

 

 

Remove ignitor wire “I” from module. Place ON/OFF rocker

 

 

switch or wall switch in ON position. If there is no spark at “I”

 

 

terminal module must be replaced. If there is a spark at “I”

 

 

terminal, module is fine.

 

 

 

5. Carbon Deposition

a. Log Placement

Verify placement and assure flame is not excessively

 

 

impinging on log.

 

 

 

 

b. Shutter Setting

Check to assure correct shutter setting for your model and

 

 

gas type.

 

 

 

 

c. Gas Type

Assure correct fuel matches unit gas model and compo-

 

 

nents.

 

 

 

56

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

Frequently Asked Questions/Troubleshooting

Symptom

Possible Cause

Corrective Action

 

 

Batteries

Verify batteries are functional and installed correctly.

 

 

 

 

 

 

Remote control is in Child

Disengage Child Lock mode.

 

Remote control will not transmit

Lock mode

 

 

 

 

Buttons not being pressed

Press button firmly for one to two seconds to ensure transmis-

 

 

firmly

sion to module.

 

 

Control module is not in

Ensure module switch is set to REMOTE.

 

 

“REMOTE” mode

 

 

 

 

 

Control module and remote

The control module will beep when it successfully receives a

 

Control module will not take

control are not programmed

command. If it does not beep, clear module memory and re-

 

to each other

program wall switch.

 

commands from remote control

 

Control module is un-

If the transmission indicator comes on when power button is

 

 

 

 

plugged. In case of power

pressed, verify that the control module is plugged in the fire-

 

 

outage, backup batteries

place junction cord located in the controls area. Also verify that

 

 

are depleted or missing

the batteries are installed in the battery pack.

 

Fan does not turn on when fireplace

Built in time delay

The fireplace must run for three minutes in order for the fan to

is started

engage.

 

 

 

Fan does not turn off when fireplace

Built in time delay

The fan will run for twelve minutes after the fireplace is turned off.

 

turned off

 

 

 

 

Fireplace shuts down after extended

 

The fireplace will automatically shut down after nine hours of

 

Built-intimer

continuous operation if it does not receive a command from

 

periods

 

 

the remote.

 

 

 

 

 

 

 

 

 

 

The fireplace cannot be turned off by remote if an external

 

 

External wired wall switch

wired switch is installed and in the ON position. Turn external

 

Fireplace is on but will not shut off

 

wall switch to OFF.

 

with the remote control

Remote control or control

At control module, turn off fireplace by sliding the ON/OFF/

 

 

REMOTE switch to OFF. Warning! Risk of Burns! Fireplace is

 

 

module failure

 

 

hot. Use caution when accessing module.

 

 

 

 

 

 

 

 

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

57

16 Component Access

WARNING! Risk of Fire, Electric Shock and Burns!

Turn off power to module and valve by unplugging the 6V transformer from the junction cord, before removing fixed glass assembly.

A.Decorative Front and Fixed Glass Assembly Removal

The decorative front can be removed by unscrewing (4) screws that secure the decorative front to the fireplace. Refer to the installation instructions that were included with the decorative front option for more detailed instruction.

Refer to Section 14.E for fixed glass removal and installation instructions.

B. Valve Pressure Taps

The pressure taps are available through the front of the appliance. The decorative mesh front and fireplace gas assembly must be removed to gain access to the pressure taps.

MANIFOLD OUTLET

INLET

Figure 16.1 Pressure Taps

C. Control Module Access

The control module on this appliance can be accessed by following the following steps:

1.Remove decorative front and fixed glass assembly.

2.Locate the control module. See Figure 16.2.

3.Unplug the black wire from the transformer, unplug the wire harness to the valve, and unplug the orange and white wires from the pilot assembly.

4.Verify the replacement module is installed to the wire diagram listed in Section 12.

 

ON/OFF/REMOTE

GAS VALVE

SWITCH

CONTROL

DC ADAPTER

BATTERY

MODULE

PACK

D. Media Tray Removal

1.Remove decorative front and fixed glass assembly.

2.Remove media tray by removing three screw located on the front edge of the media tray. See Figure 16.3.

REMOVE SCREWS

Figure 16.3 Remove Media Tray

E. Burner and Base Pan Removal

Once the media tray is removed, the burner assembly and base pan may be removed.

1.Remove burner assembly by removing two screws that secure the burner to the pilot assembly bracket and remove the one screw that secures the burner clip that secures the burner to the base pan. See Figure 16.4.

2.Once the burner is removed, the base pan can be removed by lifting “up” and “out”.

REMOVE SCREWS

BURNER CLIP

BASE PAN

Figure 16.4 Remove Burner Assembly

Figure 16.2 Valve Components

58

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

F. Access Through the Valve Assembly

The lower access cover panel is removable if finishing material has not been previously installed.

Remove media tray, burner assembly, and base pan. To access components:

1.Remove eleven screws around perimeter of valve assembly that secure valve plate to the firebox bottom. See Figure 16.5.

2.Lift the valve assembly from the back so that the gas valve can clear the valve plate hole in the bottom the firebox. See Figure 16.6.

Figure 16.7 Disconnect Gas Valve

Figure 16.5 Remove Valve Plate Screws

3.Set the valve bracket on the front lip of the firebox bottom. Turn “off” the ball valve. Disconnect gas valve from the gas flex ball valve assembly at the pressure fitting. See Figure 16.6.

VALVEASSEMBLY

GASKET

Figure 16.6 Remove Valve Plate

4.Lift the valve assembly up and out to make necessary service or repair.

5.Replace gasket before reinstalling the valve assembly.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

59

G. Gas Valve Replacement

Once the valve assembly has been removed, the gas valve, pilot assembly, orifice flex tube, and flex ball valve can be replaced.

H. Pilot Assembly Replacement

PILOT

BRACKET

Figure 16.8

1.Place the valve assembly on a clean, stable surface to service or replace any components.

2.Disconnect the orange and green wires from the valve.

3.Removed the Pilot fitting from the valve assembly

4.Disconnect the orifice gas flex and gas ball valve flex from the (2) flare fittings.

5.Unscrew (2) screws located under the pressure taps to remove the gas valve from the valve bracket.

PILOT

VALVE

FITTING

BRACKET

GAS

GAS BALL

VALVE

VALVE

 

ORIFICE

 

FLEX

FLARE FITTING

Figure 16.9

Figure 16.10

1.Disconnect the orange and white wires from the control module.

2.Remove the pilot fitting from the valve assembly.

3.Remove two screws that secure pilot assembly to the pilot bracket.

60

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

17 Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.

25 MM STANDOFF

K

L

S R M J I

ØN

 

C

 

 

 

NON-COMBUSTIBLEZONE

 

 

 

(PROVIDED WITH UNIT)

 

 

GAS LINE

 

 

 

O ACCESS

 

E

H

 

 

 

 

T

D

 

 

 

 

 

P

 

F

 

 

 

 

U

 

 

ELECTRICAL

B

 

G

ACCESS

A

 

 

Q

 

 

 

 

 

LEFT VIEW

FRONT VIEW

 

RIGHT VIEW

Location

Inches

Millimeters

A

48

1218

B

43

1092

C

39

993

D

13-1/4

337

E

39-1/2

1006

F

3-1/2

90

G

6-3/4

174

H

47

1195

I

9-5/16

237

 

 

 

J

16-3/4

425

Location

Inches

Millimeters

K

1

25

L

37-3/4

959

M

16-1/2

397

N

6-1/2

168

O

41-3/4

1060

P

2

55

Q

6

152

R

56-1/2

435

S

18

461

T

26

657

U

10

248

Figure 17.1 Appliance Dimensions

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

61

B. Maintenance Tasks

Inspect

 

Maintenance Tasks

 

 

Doors

1. Inspect for scratches, dents or other damage and repair as necessary.

 

 

 

 

2.

Verify no obstructions to airflow.

 

 

 

 

3.

Verify maintenance of proper clearance to combustible household objects.

 

 

Gasket Seal, Glass

1. Inspect gasket seal and its condition.

Assembly and Glass

 

2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

 

 

 

 

3.

Confirm there is no damage to glass or glass frame. Replace as necessary.

 

 

 

4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact

 

 

and operating properly. Replace as necessary.

 

 

 

 

5.

Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.

 

 

Valve Compartment

1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips

and Firebox Top

 

that have penetrated the sheet metal are sharp and should be avoided.

 

2.

Remove any foreign objects.

 

 

 

 

3.

Verify unobstructed air circulation.

 

 

Logs

1. Inspect for broken, damaged, or missing logs. Replace as necessary.

 

 

 

 

2.

Verify correct log placement and no flame impingement causing sooting. Correct as necessary.

 

 

Firebox

1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

 

 

 

 

2.

Replace appliance if firebox has been perforated.

 

 

Burner Ignition and

1. Verify burner is properly secured and aligned with pilot or igniter.

Operation

 

 

2.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

 

 

 

 

 

3.

Replace ember materials with new dime-sizeand shape pieces. Do not block ports or obstruct lighting paths.

 

 

 

 

4.

Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

 

 

 

 

5.

Inspect for lifting or other flame problems.

 

 

 

 

6.

Inspect orifice for soot, dirt or corrosion.

 

 

 

 

7.

Verify manifold and inlet pressures. Adjust regulator as required.

 

 

 

 

8.

Inspect pilot flame strength. Clean or replace orifice as necessary.

 

 

 

9. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery

 

 

cloth or replace as required.

Flueing

1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.

 

 

 

 

2.

Confirm that termination cap remains clear and unobstructed by plants, etc.

 

 

 

 

3.

Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds)

 

 

has been maintained.

 

 

 

 

4.

Inspect for corrosion or separation.

 

 

 

 

5.

Verify weather stripping, sealing and flashing remains intact.

 

 

Remote controls

1. Verify operation of remote.

 

 

 

 

2.

Replace batteries in remote transmitters and battery-poweredreceivers.

 

 

Carbon Deposition

1. Appliances incorporating a live fuel effect, and designed to operate with luminous flames, may exhibit slight

 

 

carbon deposition.

 

 

 

62

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

C. Vent Components Diagrams

11-1/2in. (295 mm)

7 in.

12 in.

(308 mm)

(181 mm)

 

5-3/4in.

 

(146 mm)

COOL-ADD

Cap Shield

14 in.

 

 

9-1/2in.

(352 mm)

 

(241 mm)

 

 

 

 

 

14 in.

(356 mm)

DRC-RADIUS

Cap Shield

12 in.

 

5 in.

 

(127 mm)

(302 mm)

 

 

 

 

 

 

 

 

 

 

 

 

14 in.

(352 mm)

DVP-BEK2

DVP-HPCCap Brick Extension

Figure 17.2 Vent Components

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

63

C. Vent Components Diagrams (continued)

 

 

6-1/2in.

6-1/2in.

 

(165 mm)

 

 

(165 mm)

 

6-1/2in.

9 in.

 

 

(165 mm)

(222 mm)

6 in.

9-1/4in.

 

(235 mm)

 

(152 mm)

 

 

6-1/2in.

 

 

(168 mm)

 

 

SLP-45- 45° Elbow

 

6-1/2in.

 

(168 mm)

 

 

10-1/4in.

 

 

(251 mm)

SLP9090° Elbow

Effective

Effective Height/Length

26 in.

Pipe

in.

mm

(660 mm)

Height/

SLP4

4

102

 

Length

 

SLP6

6

152

 

 

 

 

SLP12

12

305

 

 

SLP24

24

610

 

SLP-PIPE

SLP36

36

914

DVP-HSM-B

SLP48

48

1219

 

SLP6A

2 - 6

51 - 152

Extended Heat Shield

 

 

 

SLP12A

2 - 12

51 - 305

 

SLP-HVS

SLP-FS

SLP-WS

Horizontal Pipe

Ceiling Firestop

Wall Shield Firestop

Support

 

 

Figure 17.5 SLP Series Vent Components

64

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

C. Vent Components Diagrams (continued)

 

SLK-SNKD

 

SLP-CCS-BK

SLP-TVHW

 

 

 

Cathedral Ceiling

Vertical

 

 

Snorkel

 

 

 

 

Support Box-Black

Termination Cap

 

Termination Cap

 

 

 

 

SLP-DCF-BK

 

SLP-WT-BK

SL-2DVP

 

Ceiling Firestop

Wall Thimble-Black

Adapter

 

Black

 

 

 

 

 

 

 

 

 

12 in.

 

 

 

 

 

(305 mm)

 

 

 

 

7 in.

 

 

 

 

 

(178 mm)

 

 

 

 

15-1/2in.

 

 

 

 

 

(394 mm)

 

 

 

SLP90

SL-2DVP

 

DVP-FBHT

DVP-FBHT

 

Figure 17.6 SLP Series Vent Components

 

 

 

 

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

65

C. Vent Components Diagrams (continued)

Note: Heat shields MUST overlap by a minimum of 1-1/2in. (38 mm). The heat shield is designed to be used on a wall 4 in. (102 mm) to7-1/4in. (184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than7-1/4(184 mm) a DVP-HSM-Bwill be required.

 

8 in.

 

 

 

 

(203 mm)

 

 

 

 

Heat

 

 

 

 

Shield

 

 

 

15 in.

 

 

 

 

(384 mm)

 

 

 

 

 

 

Term Cap

Minimum

Maximum

 

 

Effective Length

Effective Length

 

Max

 

 

Trap

5-1/4in.

9-1/4in.

12 in.

Effective

 

(133 mm)

(235 mm)

(305 mm)

Length

 

 

 

 

SLP-TRAP

 

 

 

 

Horizontal Termination Cap

 

 

 

15 in.

(381 mm)

 

 

8 in.

 

13 in.

Effective Length

 

 

(206 mm)

 

 

(330 mm)

5-3/4in. to8-3/8in.

 

 

 

 

 

 

 

 

(146 mm to 213 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5-1/2in.

8-3/8in.

(140 mm)

(213 mm)

87°

10-1/2in.

(267 mm) 11 in.

(276 mm)

SLP-HRC-SS

SLP-HRC-ZC-SS

HORIZONTAL TERMINATION CAP

Figure 17.7 SLP Series Vent Components

66

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

 

D. Service Parts

XLR-N-AU,XLR-PB-AU

 

 

 

 

 

 

Landscape DV Appliance

Beginning Manufacturing Date: Nov 2009

 

 

 

 

 

 

 

Ending Manufacturing Date: ______

 

 

 

 

 

 

 

1

 

4

2

 

 

 

5

 

6

 

3

 

 

7

9 8

10

12

11

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

1

Sheet Rock Ledge

 

2198-147

2

Finish Edge

Right

2195-118

Left

2195-119

 

 

3

Lower Cover Panel

 

2184-103

4

Top Panel Finishing Edge

 

2184-102

5

Non Combustible Board, Top

 

2198-410

6

Non Combustible Board, Side

Qty 2 req

2198-411

7

Media Tray

 

2198-114

8

Burner N

 

2184-007

Burner P & B

 

2198-007

 

 

9

Base Pan

 

2198-115

10

Glass Door Assembly

 

GLA-SLR

11

Thermostat Wire

 

2118-170

12

Junction Cord Assembly

 

2222-374

Additional service part numbers appear on following page.

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

67

Service Parts

XLR-N-AU,XLR-PB-AU

 

 

 

Beginning Manufacturing Date: Nov 2009

 

Ending Manufacturing Date: ______

#14 Valve Assembly

13.1

13.2

13.3

13.13 13.4

13.5

13.6

13.7

13.8

13.9

13.11 13.10

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

13.1

Pilot Shield

 

2184-123

13.2

Pilot Assembly N

 

2090-012

Pilot Assembly P & B

 

2090-013

 

 

13.3

Pilot Bracket

 

2198-174

13.4

3-HoleGrommet

 

2118-420

13.5

Bulkhead W/Flex Tube

 

383-302A

13.6

Male Connector

Pkg of 5

303-315/5

13.7

Valve Bracket

 

2198-153

13.8

Valve N

 

2166-308

Valve P & B

 

2166-309

 

 

13.9

Module Wire Assembly

 

2166-304

13.10

Module, Gray

 

2166-306

13.11

Flex Ball Valve Assembly

 

2098-320A

13.12

Power Supply

 

2166-305

13.13

Bracket

 

2143-143

 

Orifice N (#42C)

 

582-842

 

Orifice B (#55C)

 

582-855

 

Orifice P (.057C)

 

582-057

Additional service part numbers appear on following page.

68

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

D. Service Parts List

XLR-N-AU,XLR-PB-AU

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

Cover Plate , Heat-Zone

Qty 2 req

2198-104

 

Elbow Heat Shield

 

2143-168

 

Exhaust Restrictor

 

530-299

 

Gasket Assembly

 

2113-080

 

Contains burner neck, shutter bracket, vent, seal cap, valve plate, and air passage gaskets

 

 

 

 

 

 

 

Glass Latch Assembly

Pkg of 2

33858/2

 

Glass Latch, Bottom

Qty 2 req

2143-119

 

Heat Shield, Inner

 

2198-130

 

Nailing Tabs

 

2198-131

 

Shoulder Bolts

Pkg of 25

319-835-25

 

Touch Up Paint

 

TUP-GBK-12

 

Wall Switch Kit

 

WSK-21-W

 

Conversion Kit N

PB2N-XLR-AU

 

Conversion Kit B

P2B-XLR-AU

 

Conversion Kit P

N2PB-XLR-AU

 

Pilot Orifice N

593-528

 

Pilot Orifice B

593-529

 

Pilot Orifice P

593-527

 

Regulator N

NGK-DXF-NP

 

Regulator P & B

LPK-DXF-NP

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12

69

E. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer,

please visit www.heatnglo.com.

- NOTES -

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NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

and maintenance

these instructions for safe

instructions included.

installation and operation.

Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.

2000-945

Printed in U.S.A. - Copyright 2011

70

Heat & Glo • XLR-N-AU,XLR-PB-AU2198-906Rev. M • 5/12