Heat & Glo LifeStyle SUPREME-I30-SP User Manual

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Owner’s Manual

Installation and Operation

Models:

GRAND-I35

GRAND-I35-SP

SUPREME-I30

SUPREME-I30-SP

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

• Leave this manual

and maintenance

these instructions for safe

party responsible for

instructions included.

installation and operation.

and operation.

DO DISCARDNOT

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas

-DO NOT try to light any appliance.

-DO NOT touch any electrical switch.DO NOT use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,

Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter.

A CO detector shall be installed in the room where the appliance in installed.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

1

NATURAL GAS

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heat & Glo gas fireplace, an elegant and clean alternative to wood burning fireplaces. The Heat & Glo gas fireplace you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all cautions and warnings.

This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas fireplace will give you years of durable use and trouble-freeenjoyment. Welcome to the Heat & Glo family of fireplace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your fireplace.

Model Name: ___________________________________________ Date purchased/installed:__________________

Serial Number:__________________________________________ Location on fireplace: _____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace.

Type of Gas

Gas and Electric

Information

Heat & Glo, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044

Not for use with solid fuel.

(Ne doit pas entre utilise avec un combustible solide).

Type of Gas(Sorte De Gaz): This appliance must be installed in accordance with local codes, if any;if not, follow ANSI Z223.1 in the USAor CAN/CGA B149 installation codes.(Installer l’appareil selon les codes ou reglements locaux ou, en l’absence de tels reglements, selon les codes d’installation CAN/CGA-B149.)

ANSI Z21XX-XXXX· CSA2.XX-MXX· UL307B

Minimum Permissible Gas Supply for Purposes of Input Adjustment.

 

 

 

Approved Minimum(De Gaz) Acceptable

0.0 in w.c.

(Po. Col. d’eau)

 

 

 

Maximum Pressure (Pression)

 

0.0 in w.c.

(Po. Col. d’eau)

 

 

 

Maximum Manifold Pressure (Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

 

 

Minimum Manifold Pressure(Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

 

 

Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes

MADE IN USA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN CANADA

 

Model:

XXXXXXXX

 

ALTITUDE:

0-0000FT.

0000-0000FT.

 

(Modele):

 

MAX. INPUT BTUH:

00,000

00,000

 

 

 

 

 

 

 

MIN. INPUT BTUH:

00,000

00,000

 

Serial

XXXXXXXX

 

ORIFICE SIZE:

#XXXXX

#XXXXX

 

 

 

(Serie):

 

Model Number

Serial Number

2

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoidedwill result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoidedcould result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 4

1 Listing and Code Approvals

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

B. Glass Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

C. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 6

E. Non-CombustibleMaterials Specification. . . . . . . . . . . . . . 6

F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 6

G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

User Guide

2 Operating Instructions

A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 D. Decorative Doors, Fronts and Surrounds. . . . . . . . . . . . . . 8 E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 F. Remote Controls, Wall Controls and Wall Switches. . . . . . 8 G. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . . 8

H. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . 8 I. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 9 J. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 10 K. After Appliance is Lit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 L. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12

3 Maintenance and Service

A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . .13

B. Maintenance Tasks-ServiceTechnician . . . . . . . . . . . . . . 14

Installer Guide

4 Getting Started

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 16

B. Design and Installation Considerations . . . . . . . . . . . . . . 17

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 17

D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 17

5 Fireplace Size Requirements

A. Minimum Fireplace Opening . . . . . . . . . . . . . . . . . . . . . . 18

B. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 19

6 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 20

7 Installation Preparation

A. Inspection and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . 21

B. Flue Damper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

C. Gas Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

D. Fireplace Conversion Notice . . . . . . . . . . . . . . . . . . . . . . 21

E. Electrical Outlet Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

8 Installing Vent Pipe and Appliance

A. Vent Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

B. Venting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

C. Connecting Vent Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

D. Placing, Securing and Leveling the Appliance . . . . . 23

E. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

F. Installing Adaptor and Termination Cap . . . . . . . . . . . . . . 24

9 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 25

10 Electrical Information

A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 B. Standing Pilot Ignition System Wiring . . . . . . . . . . . . . . . 26 C. IntelliFire Plus™ Ignition System Wiring . . . . . . . . . . . . . 26 D. Optional Accessories Requirements . . . . . . . . . . . . . . . . 28 E. Fan Wiring with Remote. . . . . . . . . . . . . . . . . . . . . . . . . . 29 F. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 29

11 Finishing

A. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 30

12 Appliance Setup

A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . .

31

 

B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . .

31

 

C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

 

D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

 

E. Place the Lava Rock . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

 

F. Ember Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

G. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . .

32

H. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .

37

 

I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37

 

13 Troubleshooting

A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . . . . 38

B. IntelliFire Plus™ Ignition System . . . . . . . . . . . . . . . . . . . 40

14 Reference Materials

A. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . .

41

B. Vent Kits Components . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47

 

D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48

 

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

3

B. Limited Lifetime Warranty

Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

 

Warranty Period

 

HHT Manufactured Appliances and Venting

 

 

 

 

Parts

Labor

Gas

Wood

Pellet

EPA

Coal

Electric

Venting

Components Covered

 

 

Wood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All parts and material except as

 

 

1 Year

X

X

X

X

X

X

X

covered by Conditions,

 

 

Exclusions, and Limitations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

listed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

X

X

 

 

Igniters, electronic components,

 

 

2 years

 

 

 

 

and glass

 

 

 

 

 

 

 

 

 

 

 

X

X

X

X

X

 

 

Factory-installedblowers

 

 

 

 

 

 

 

 

 

 

 

X

 

 

 

 

 

Molded refractory panels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 years

 

 

X

 

 

 

 

Firepots and burnpots

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 years

1 year

 

 

X

X

 

 

 

Castings and baffles

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7 years

3 years

 

X

X

X

 

 

 

Manifold tubes,

 

 

 

 

 

 

HHT chimney and termination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

1 year

X

 

 

 

 

 

 

Burners, logs and refractory

 

 

years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Limited

3 years

X

X

X

X

X

 

 

Firebox and heat exchanger

 

 

Lifetime

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90 Days

X

X

X

X

X

X

X

All replacement parts

 

 

beyond warranty period

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See conditions, exclusions, and limitations on next page.

4021-645C12-29-10

 

 

 

 

 

 

 

Page 1 of 2

4

 

 

Heat & Glo

Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

B. Limited Lifetime Warranty (continued)

WARRANTY CONDITIONS:

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LIMITATIONS OF LIABILITY:

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4021-645C12-29-10

Page 2 of 2

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

5

1 Listing and Code Approvals

A. Appliance Certification

MODELS: Grand-I35,Grand-I35-SP,

Supreme-I30,Supreme-I30-SP

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: Vented Gas Fireplace Heater

STANDARD: ANSIZ21.88-2009CSA2.33-2009

Vented Gas Fireplace Heaters

This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

Heat & Glo gas inserts are designed for installations into solid fuel masonry or factory built fireplaces that have been installed in accordance with the National, Provincial, State and local building codes. Fireplaces are to be constructed of non-combustiblematerials and, in the absence of local or regional codes, meet criteria of NFPA 211. No additional outside air source is required.

NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSIZ223.1-latestedition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Glass Specifications

This appliance is equipped with 5 mm ceramic glass. Replace glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass.

C. BTU Specifications

Models

 

Maximum

Minimum

Orifice

 

Input

Input

Size

(U.S. or Canada)

BTU/h

BTU/h

(DMS)

 

 

 

 

 

 

 

 

US

32,000

18,000

#35

Supreme-I30,

 

(0-2000FT)

 

 

 

 

Supreme-I30-SP(NG)

 

CANADA

28,800

16,200

#36

 

(2000-4500FT)

 

 

 

 

 

 

US

35,000

18,500

#33

Grand-I35,

 

(0-2000FT)

 

 

 

 

Grand-I35-SP,(NG)

 

CANADA

33,250

18,250

#34

 

(2000-4500FT)

 

 

 

 

 

 

US

31,000

15,500

#51

Supreme-I30,

 

(0-2000FT)

 

 

 

 

Supreme-I30-SP(LP)

 

CANADA

27,500

14,500

#52

 

(2000-4500FT)

 

 

 

 

 

 

US

35,000

17,000

#50

Grand-I35,

 

(0-2000FT)

 

 

 

 

Grand-I35-SP,(LP)

 

CANADA

31,000

15,500

#51

 

(2000-4500FT)

 

 

 

 

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.

In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Check with your local gas utility to determine proper orifice size.

E. Non-CombustibleMaterials Specification

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763shall be considered non-combustible materials.

F. Combustible Materials Specification

Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials.

G. Electrical Codes

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric Code CSA

C22.1.

A 120 VAC circuit for this product must be protected with ground-faultcircuit-interrupterprotection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

6

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

2 Operating InstructionsUser Guide

A. Gas Fireplace Safety

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precautions are recommended:

Install a physical barrier such as:

-A decorative firescreen.

-Adjustable safety gate.

Keep remote controls out of reach of children.

Never leave children alone near a hot fireplace, whether operating or cooling down.

Teach children to NEVER touch the fireplace.

Consider not using the fireplace when children will be present.

Contact your dealer for more information, or visit: www. hpba.org/safety-information.

To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacation/trips, etc):

Remove batteries from remote controls.

Turn off wall controls.

Turn off gas controls valve on standing pilot models.

When lighting the pilot light on fireplaces with a standing pilot, remove the fixed glass assembly so you can detect presence of residual gas build-up.See Standing Pilot Lighting instructions and Maintenance Tasks.

B. Your Fireplace

WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury.

Install a switch lock or a wall/remote control with child protection lockout feature.

APPLIANCE INSTALLED IN EXISTING

SOLID FUEL FIREPLACE

DECORATIVE DOORS

(NOT SHOWN)

SECTION 2.D.

FIXED GLASS ASSEMBLY

MANTEL

(NOT SHOWN)

SECTION

SECTION 12.H.

5.B AND

 

 

11.A

 

HEARTH

CLEAR SPACE

SECTION 2.C.

Figure 2.1 General Operating Parts

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

7

C. Clear Space

WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2.

Avoid placing candles and other heat-sensitiveobjects on mantel or hearth. Heat may damage these objects.

 

 

 

APPLIANCE INSTALLED IN EXISTING

 

 

 

SOLID FUEL FIREPLACE

 

3

FT.

CLEAR

 

 

 

 

IN

 

 

 

FRONT OFSPACE

 

 

 

FIREPLACE

Figure 2.2

Clear Space

 

D. Decorative Doors, Fronts and Surrounds

WARNING! Risk of Fire! Install ONLY doors, fronts or surrounds approved by Hearth & Home Technologies. Unapproved doors or fronts may cause appliance to overheat.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information refer to the instructions supplied with your decorative door or front.

E. Fixed Glass Assembly

See Section 12.H.

F.Remote Controls, Wall Controls and Wall Switches

Follow the instructions supplied with the control installed to operate your fireplace:

For safety:

Install a switch lock or a wall/remote control with child protection lockout feature.

Keep remote controls out of reach of children.

See your dealer if you have questions.

G. IPI Battery Tray/Battery Installation

The IntelliFire PlusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance.

NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage.

H. Control Module Operation

1.The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3.

OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUTmode as a result of an error code.

ON Position: Appliance will ignite and run continuously in the HI flame setting, with no adjustment in flame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup.

REMOTE Position: Appliance will initiate commands from an optional wired wall switch and/or the wireless remote (RC300).

2.If using a wired wall switch with the module in REMOTE mode, the flame output can be adjusted with the HI/LO selector switch on the module. See Figure 2.3. Note that the flame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation. If the HI/LO is switched to the LO position, the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec. After this 10 second period, the flame can be adjusted from HI to LO with the switch.

3.The control module has safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the RC300 remote.

8

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

4.If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fireplace, the wall switch will override any commands given by the remote.

 

SELECTOR

 

SWITCH

STATUS INDICATOR LED

FLAME HI/LO SWITCH

NG/LP SETTING

Figure 2.3 Control Module

5. Module Reset

This module may lock-outunder certain conditions. When this occurs, the appliance will not ignite or respond to commands. The module will go intolock-outmode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED.

Check battery tray. Remove batteries if installed. Batteries should only be installed for use during power outages. See Section G.

Locate the module selector switch. (See Figure 2.3).

Set the module selector switch to the OFF position.

Wait five (5) minutes to allow possible accumulated gas to clear.

Set the module selector switch to ON or REMOTE position.

Start the appliance.

WARNING! Risk of Explosion! DO NOT press the module reset switch more than one time within a five minute time period. Gas may accumulate in firebox. Call a qualified service technician.

Nine Hour Safety Shutdown Feature

This appliance will automatically shut down after nine hours of continuous operation.

NOTICE: If the appliance shuts down after 9 hours of continuous operation, the module must be reset. See Module Reset instructions in this section.

I. Before Lighting Fireplace

Before operating this fireplace for the first time, have a qualified technician:

Verify all shipping materials have been removed from inside and/or underneath the firebox.

Review proper placement of logs, ember material and/ or other decorative materials.

Check the wiring.

Check the air shutter adjustment.

Ensure that there are no gas leaks.

Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

WARNING! Risk of Fire/Asphyxiation! DO NOT operate fireplace with fixed glass assembly removed.

Determine if this fireplace has a standing pilot or an Intellifire ignition system. Ask your dealer or open control access panel, look at gas valve.

A standing pilot ignition will have a red or black ignitor button (refer to Figure 2.4).

An Intellifire ignition system will not have a button.

RED OR BLACK IGNITOR BUTTON

Figure 2.4 Ignitor Button

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

9

J. Lighting Instructions (IPI)

The IPI system may be operated with four AA-cellbatteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B.BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

DO NOT try to light any appliance.

DO NOT touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certified for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualified installer, service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

Final inspection by

LIGHTING

INSTRUCTIONS (IPI)

1.This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand.

GAS

VALVE

2.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step.

3.To light the burner:

Equipped with wall switch: Turn ON/OFF switch to ON.

Equipped with remote or wall control: Press ON or FLAME button.

Equipped with thermostat: Set temperature to desired setting.

4.If the appliance does not light after three tries, call your service technician or gas supplier.

TO TURN OFFGAS TO APPLIANCE

1.Equipped with wall switch: Turn ON/OFF switch to OFF.

Equipped with remote or wall control: Press OFF button.

Equipped with thermostat: Set temperature to lowest setting.

2.Service technician should turn off electric power to the control when performing service.

593-913G

10

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

Lighting Instructions - Standing Pilot Ignition

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B.BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

DO NOT try to light any appliance.

DO NOT touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, DO NOT try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certified for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualified installer, service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

Final inspection by

LIGHTING

INSTRUCTIONS

1. Open control access panel.

2. Turn off all electric power to the appliance.

3.Push in gas control knob slightly and turn clockwise to “OFF”.

Note: Knob cannot be turned from “PI-

LOT” to “OFF” unless knob is pushed in slightly. DO NOT force.

4.Open the fixed glass assembly. You may need to remove the decorative front.

5.Wait five (5) minutes to clear out any gas. Then

smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side

of this label. If you don’t smell gas,

go to next step.

6. Find the pilot. The pilot is inside combustion chamber next to the main burner

7.Turn knob on gas control counterclockwise to “PILOT”.

8.Push in control knob all the way and hold in. Immediately depress red or black piezo button. It may require several depressions of the red or black piezo button until PILOT lights. If PILOT light does not light after 10 seconds, return to step 3. Continue to hold the control knob in for about one minute after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 3 through 6.

If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.

9.Reinstall fixed glass assembly. Reinstall decorative front.

10.Turn gas control knob counterclockwise to “ON”. Close access panel.

11.Turn on all electric power to the appliance.

12.To light burner, turn the wall control or on/off switch to “ON”.

TO TURN OFFGAS TO APPLIANCE

1.Turn off all electric power to the appliance if service is to be performed.

2.Open control access panel.

3.Move switch to “OFF” position.

4.Push in gas control knob slightly and turn clockwise to OFF”.DO NOT force.

5.Close control access panel.

464-903H

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

11

K. After Appliance is Lit

Initial Break-inProcedure

The appliance should be run three to four hours continuously on high.

Turn the appliance off and allow it to completely cool.

Remove fixed glass assembly. See Section 12.H.

Clean fixed glass assembly. See Section 3.

Replace the fixed glass assembly and run continuously on high an additional 9 hours.

This cures the materials used to manufacture the fireplace.

NOTICE! Open windows for air circulation during appliance break-in.

Some people may be sensitive to smoke and odors.

Smoke detectors may activate.

L.Frequently Asked Questions

ISSUE

SOLUTIONS

 

 

Condensation on the glass

This is a result of gas combustion and temperature variations. As the appliance warms, this

condensation will disappear.

 

Blue flames

This is a result of normal operation and the flames will begin to yellow as the appliance is al-

lowed to burn for 20 to 40 minutes.

 

 

When first operated, this appliance may release an odor for the first several hours. This is caused

Odor from appliance

by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may

 

also be released from finishing materials and adhesives used around the appliance.

 

This is a normal result of the curing process of the paint and logs. Glass should be cleaned

Film on the glass

within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing

 

process. A non-abrasivecleaner such as gas fireplace glass cleaner may be necessary. See

 

your dealer.

 

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to

Metallic noise

the sound produced by a furnace or heating duct. This noise does not affect the operation or

 

longevity of the appliance.

Is it normal to see the pilot flame burn

In an intermittent pilot ignition system (IPI), the pilot flame should turn off when appliance is

turned off. Some optional control systems available with IPI models may allow pilot flame to

continually?

remain lit. In a standing pilot system the pilot will always stay on.

 

12

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

3 Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

When properly maintained, your appliance will give you many years of trouble-freeservice. We recommend annual service by a qualified technician.

Doors, Surrounds, Fronts

Frequency: Annually

By: Homeowner

Tools needed: Protective gloves, stable work surface

• Assess condition of screen and replace as necessary.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualified technician only. The appliance should be inspected before use and at least annually by a professional service person.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the appliance must be kept clean.

CAUTION! Risk of Burns! The appliance should be turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally

By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface.

CAUTION! Handle fixed glass assembly with care.

Glass is breakable.

Avoid striking, scratching or slamming glass

Avoid abrasive cleaners

DO NOT clean glass while it is hot

Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or floor surfaces.

Remove door or decorative front from appliance and set aside on work surface.

See Section 12.H for instructions to remove fixed glass assembly.

Clean glass with a non-abrasivecommercially available cleaner.

-Light deposits: Use a soft cloth with soap and water

-Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)

Carefully set fixed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand.

Reinstall door or decorative front.

Inspect for scratches, dents or other damage and repair as necessary.

Check that louvers are not blocked.

Vacuum or dust surfaces.

Remote Control

Frequency: Seasonally

By: Homeowner

Tools needed: Replacement batteries and remote control instructions.

Locate remote control transmitter and receiver.

Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.

Place batteries as needed in remote transmitters and battery-poweredreceivers.

Place remote control out of reach of children.

If not using your fireplace for an extended period of time (summer months, vacations/trips, etc), to prevent unintended operation:

• Remove batteries from remote controls.

Venting

Frequency: Seasonally

By: Homeowner

Tools needed: Protective gloves and safety glasses.

Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.

Inspect for corrosion or separation.

Verify weather stripping, sealing and flashing remains intact.

Inspect draft shield to verify it is not damaged or missing.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

13

B. Maintenance Tasks-ServiceTechnician

The following tasks must be performed by a qualified technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves, drop cloth and a stable work surface.

Inspect gasket seal and its condition.

Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

Confirm there is no damage to glass or glass frame. Replace as necessary.

Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Logs

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves.

Inspect for damaged or missing logs. Replace as necessary. Refer to Section 12 for log placement instructions.

Verify correct log placement and no flame impingement causing sooting. Correct as necessary.

Firebox

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer andtouch-uppaint.

Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

Replace appliance if firebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

Remove all foreign objects.

Verify unobstructed air circulation.

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Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

Burner Ignition and Operation

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer.

Verify burner is properly secured and aligned with pilot or igniter.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

Replace Glowing embers with new dime-sizepieces.DO NOT block ports or obstruct lighting paths. Refer to Section 12 for proper ember placement.

Verify batteries have been removed from battery back-upIPI systems to prevent premature battery failure or leaking. For optimal battery life, locate the battery pack outside of the control cavity on the hearth. This placement will reduce the chances of overheating the batteries during extended burns which could result in reduced battery life or degradation.

Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

Inspect for lifting or other flame problems.

Verify air shutter setting is correct. See Section 12 for required air shutter setting. Verify air shutter is clear of dust and debris.

Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing.

Verify manifold and inlet pressures. Adjust regulator as required.

Inspect pilot flame pattern and strength. See Figure 3.1 and 3.2 for proper pilot flame pattern. Clean or replace orifice spud as necessary.

Inspect thermocouple/thermopile or IPI flame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

Verify thermocouple/thermopile millivolt output. Replace pilot as necessary. (Standing pilot only)

Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sense rod. Replace pilot as necessary. (IPI only)

Figure 3.1 Standing Pilot Flame Patterns

Figure 3.2 IPI Pilot Flame Patterns

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

15

4

Getting Started

Installer Guide

 

 

 

A. Typical Appliance System

NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

VERTICAL TERMINATION CAP

(SECTION 8.F)

VENT PIPE (SECTION 8)

3 INCH FLEX LINERS (SECTION 8)

MANTEL AND MANTEL LEG

SECTION 5.B AND 11.A

SURROUND OR FRONT

NOT SHOWN

SECTION 2.D AND 8.D.

HEARTH EXTENSION

GAS LINE (SECTION 9)

ACCESS THROUGH EXISTING

MASONRY OR WOODBURNING

FIREPLACE

Figure 4.1 Typical System

16

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

B. Design and Installation Considerations

Heat & Glo gas inserts are designed for installations into solid fuel masonry or factory built fireplaces that have been installed in accordance with the National, Provincial, State and local building codes. Fireplaces are to be constructed of non-combustiblematerials and, in the absence of local or regional codes, meet criteria of NFPA 211. No additional outside air source is required.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

Prior to installing the gas insert:

Have the chimney and adjacent structure inspected and cleaned by qualified professionals. Hearth & Home Technologies recommends that NFI or CSIA certified professionals, or technicians under the direction of certified professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney.

Replace component parts of the chimney and fireplace as specified by the professionals.

Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solidfuel fireplaces. In the absence of local or regional codes, refer to NFPA 211.

Ensure all joints are properly engaged and the chimney is properly secured.

Minimum fireplace size. See Section 5.A.

Gas supply piping requirements.

Electrical wiring requirements.

Finishing details.

Whether optional accessories—devicessuch as a wall switch or remotecontrol—aredesired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure

Framing material

Pliers

Flat blade screwdriver

Hammer

Phillips screwdriver

Gloves

Framing square

Voltmeter

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Level

Reciprocating saw

Manometer

Noncorrosive leak check solution

1/2 - 3/4 inch length, #6 or #8 Self-drillingscrews

Caulking material (300ºF minimum continuous exposure rating)

Stove cement (1200ºF or higher continuous exposure rating)

D. Inspect Appliance and Components

Carefully remove the appliance and components from the packaging.

The vent system components and decorative doors and fronts may be shipped in separate packages.

If packaged separately, the log set and appliance grate must be installed.

Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modification of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

WARNING! Risk of Fire,/Explosion/Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

17

5 Fireplace Size Requirements

A. Minimum Fireplace Opening

Minimum fireplace opening requirements for a standard 3/4 inch deep surround are shown in Figure 5.1. For smaller openings, an optional 1-1/2inch deep surround is available and dimensions are shown in Figure 5.2.

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory built firebox in order to gain minimum gas insert opening requirements.

Any smoke shelves, shields and baffles may be removed

from the factory built firebox if attached with mechanical fasteners.

The metal floor of the solid fuel firebox may be removed to facilitate the installation of the insert. The appliance may not be placed directly on the base of the outer wrap, a 1/4 inch airspace must be provided between the insert and the floor of the outer wrap. Use the levelling legs to raise the insert a minimum of 1/4 inch. The original fireplace may never be returned to solid fuel in this condition. The sidewalls and top structure of the firebox may not be altered with the exception of removable baffles and dampers.

Cutting of any sheet metal parts of the fireplace in which the gas fireplace insert is to be installed is prohibited, except the floor as tested for and as noted above.

TOP VIEW

FRONT VIEW

 

C

A

 

E

D

G

I

 

H

 

B

 

SIDE VIEW

F

MINIMUM FIREPLACE SIZE

 

Location

GRAND-I35

 

SUPREME-I30

 

 

 

 

 

 

 

Inches

 

Millimeters

Inches

Millimeters

 

 

 

 

 

 

 

 

 

 

A

Rear Width

23-1/2

 

597

20-1/4

514

 

 

 

 

 

 

 

B

Front Width

34-5/8

 

879

30-1/2

775

 

 

 

 

 

 

 

C

Glass Opening Width

31-9/16

 

802

27-7/16

697

 

 

 

 

 

 

 

D

Glass Opening Height

15-11/16

 

398

12-13/16

325

 

 

 

 

 

 

 

E

Height-Front

24

 

610

20-1/2

521

 

 

 

 

 

 

 

F

Height-Rear

21-1/16

 

535

17-5/8

448

 

 

 

 

 

 

 

G**

Unit Depth

16

 

406

14-3/4

375

 

 

 

 

 

 

 

H

Venting Depth

10-1/2

 

267

9-1/2

241

 

 

 

 

 

 

 

I

Height to Top of

22

 

559

18-1/4

464

Glass Frame

 

 

 

 

 

 

 

* Note: If exhaust collar on insert and fireplace damper do not line up, add 4 inches (102 mm) to minimum fireplace height for bends in vent pipe.

**Unit depth is measured to the back of the surround to give the depth needed for installation.

In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B).

Figure 5.1 Fireplace Opening

18

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

SIDE VIEW

TOP VIEW

1-1/2IN.

BD

CD

SURROUND

APPLIANCE

AD

SURROUND

APPLIANCE

MINIMUM FIREPLACE SIZE

 

Location

GRAND-I35

 

SUPREME-I30

 

 

 

 

 

 

 

Inches

 

Millimeters

Inches

Millimeters

 

 

 

 

 

 

 

 

 

 

AD

Alternate Unit Width

33-3/16

 

843

29-1/16

738

 

 

 

 

 

 

 

BD

Alternate Unit Depth

15-1/16

 

383

13-7/8

352

 

 

 

 

 

 

 

CD

Alternate Unit Height

22-9/16

 

573

19-1/16

484

 

 

 

 

 

 

 

* Note: If exhaust collar on insert and fireplace damper do not line up, add 4 inches (102 mm) to minimum fireplace height for bends in vent pipe.

Figure 5.2 Fireplace Opening - Deep Surround

B. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fireplace opening for combustibles extending 12 inches max. is 12 inches.

Use leveling legs to raise insert minimum 1/4 inch (6 mm) above combustible material or outer wrap of factory built firebox.

Combustible facings must not extend behind the insert surround. For non-combustiblematerial specifications refer to section 1.E.

EXISTING NON-COMBUSTIBLEFACING

12 IN. MAX.

12 IN. MIN.

Figure 5.3 Mantel Clearances

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

19

6 Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Maintain vent clearance to combustibles as specified.

DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause fire.

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

 

H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12.................................................1.25*

Over 7/12 to 8/12.................................................1.5*

Over 8/12 to 9/12.................................................2.0*

Over 9/12 to 10/12...............................................2.5

Over 10/12 to 11/12 .............................................3.25

Over 11/12 to 12/12 .............................................4.0

Over 12/12 to 14/12.............................................5.0

Over 14/12 to 16/12.............................................6.0

Over 16/12 to 18/12.............................................7.0

Over 18/12 to 20/12.............................................7.5

Over 20/12 to 21/12.............................................8.0

* 3 foot minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge

Opening

 

 

A

B

6 in. (minimum) up to 20 in.

18 in. minimum

152 mm/508 mm

457 mm

20 in. and over

0 in. minimum

Gas, Wood or Fuel Oil

Termination Cap

B

A *

Gas

Termination

Cap **

*If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.

**In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.

Figure 6.2 Staggered Termination Caps

20

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

7 Installation Preparation

Prepare the existing solid fuel masonry or factory built non-combustiblefirebox for installation.

A. Inspection and Cleaning

Prior to installing the gas insert:

Have the chimney and adjacent structure inspected and cleaned by qualified professionals. Hearth & Home Technologies recommends that NFI or CSIA certified professionals, or technicians under the direction of certified professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney.

Replace component parts of the chimney and fireplace as specified by the professionals.

Ensure all joints are properly engaged and the chimney is properly secured.

Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solidfuel fireplaces. In the absence of local or regional codes, refer to NFPA 211.

Ensure chimney is constructed of non-combustiblematerials.

Ensure chimney is clean and in good working order.

Ensure that all chimney cleanouts fit properly to prevent air leakage into chimney.

B. Flue Damper

Fully lock the solid fuel fireplace’s flue damper in the open position, OR completely remove it.

C. Gas Line

Note: If the factory built fireplace has no gas access hole provided, an access hole of 1 inch (25 mm) diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship - like manner. This access hole must be plugged withnon-combustibleinsulation after the gas supply line has been installed.

Install gas line into firebox cavity.

Check local codes and gas line sizing requirements following NFPA51. See Section 9.

It is recommended that extra length of gas line be installed within the existing wood burner or masonry fireplace to allow removal of the insert for future servicing needs.

D. Fireplace Conversion Notice

Permanently attach the label with the following warning to the inside lower back of the fireplace firebox into which the insert is being installed. Silicone or mechanical fasteners may be required to properly secure the label.

WARNING! Risk of Fire! This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fireplacere-approvedby the authority having jurisdiction.

E. Electrical Outlet Box

An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fireplace to power the appliance. Each unit ships standard with a cord assembly to permit blowers or other optional accessories to be used. The accessories plug into the new outlet box or may be routed out onto the hearth to a nearby outlet.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

21

8 Installing Vent Pipe and Appliance

A. Vent Limits

The abbreviations listed in this vent table key are used in the vent diagrams.

Description

Minimum Vertical Run Length 10 ft.

Maximum Vertical Run Length 50 ft.

Horizontal venting is NOT allowed.

Vertical terminations are measured to top of chimney.

This appliance is listed for use with LINK-DVsystems and components only. It is permissible to extend venting above existing chimney (within specified maximum vertical limits) usingSL-Dseries or Dura Vent GS series 4 in. x6-5/8in. gasdirect-ventpipe. Connection is made usingDV-46DVA-GK.The vent must be terminated with the cap supplied with theLINK-seriesvent kit.

WARNING! Risk of Fire/Explosion/Asphyxiation! Do NOT connect this gas appliance to a chimney flue serving a separate solid fuel or gas burning appliance.

May impair safe operation of this appliance or other appliances connected to the flue.

Vent this appliance directly outside.

Use separate vent system for this appliance.

CAUTION! ALL vent specifications MUST be followed.

This product is tested and listed to these specifications. Appliance performance will suffer if specifications are not followed.

B. Venting Components

CAUTION! Risk of Cuts/Abrasions/Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

The vertical vent termination system installed on this model includes:

Flexible vent pipe for exhaust air (included with vent kit).

One length of 3-inchflexible vent pipe for combustion air (included with vent kit).

One pipe-to-capadaptor (included with vent kit).

One vertical termination cap (included with vent kit).

C. Connecting Vent Pipe

Reference instructions in the termination kit.

Install the 3-inchflexible vent pipe(s) down through the chimney.

Secure the exhaust flexible vent pipe to the exhaust starting collar on top of the appliance with three screws and seal with stove cement rated for continuous exposure to 1200ºF or higher. See Figure 8.1.

Use 3 screws to attach the section of inlet air vent to the inlet collar on the collar slide plate and seal with stove cement rated for continuous exposure to 1200ºF or higher. See Figure 8.1. NOTE: The collar slide plate may be removed from appliance to aid installation.

TERMINATION

 

CAP

 

ADAPTER

 

INLET

 

COLLAR

 

EXHAUST

 

COLLAR

 

 

INLET AIR STARTING COLLAR

EXHAUST

LOCKING TAB

AIR

 

VENT PIPE

 

V = 10 FT. MINIMUM

 

50 FT. MAXIMUM

 

 

STARTING COLLAR BRACKET

HANDLE

 

 

EXHAUST STARTING COLLAR

INLET AIR

 

VENT PIPE

 

INLET AIR STARTING COLLAR

STARTING COLLAR BRACKET

EXHAUST STARTING COLLAR

NOTE: TO ACHIEVE OPTIMUM PERFORMANCE OF INSERT, MINIMIZE OR AVOID BENDS IN EXHAUST VENT PIPE.

Figure 8.1

22

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

CUT AND BEND

FLASHING AS NEEDED

TO FIT CHIMNEY

SEALANT

ADHESIVE

Figure 8.2

Trim chimney top plate to minimize excess overhang or bend over flue tile (see Figure 8.2).

Place 3/8 inch bead of 300º F silicone on flue tile top.

WARNING! Risk of Fire! Only an approved Hearth & Home Technologies surround may be used to cover integral grills on solid fuel burning fireplaces. No other components such as shrouds, sheetmetal plates, etc., may be used to seal off vents.

WARNING! Risk of Explosion! Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

WARNING! Risk of Explosion/Combustion Fumes!

Connect vent sections per installation instructions.

Connect exhaust vent pipe ONLY to exhaust starting collar and termination cap center collar.

Connect inlet air vent ONLY to inlet air collar on appliance and the termination cap inlet air collar.

DO NOT allow vent to sag below connection point to appliance.

E. Remote Control

Standing Pilot Models:

The receiver for the remotes may be installed between the base pan of the insert and the firebox of the woodburning fireplace or in the control cavity of the insert. See Figure 8.3.

D.Placing, Securing and Leveling the Appliance

Install insert (without surround attached) into existing fireplace while pulling collar slide plate forward.

Install gas line into hole provided on insert side.

If applicable install remote control wires into insert side (see Section 8..).

Secure collar slide plate to appliance by placing locking handle into position with locking tabs (see Figure 8.1) and secure with #8 screw.

Level the appliance from side to side and front to back. If necessary, use the leveling legs included with the manual bag to set each corner of the base.

Position any excess flexible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten.

Install fiberglass insulation pieces to back face of surround.

Attach surround. Follow instructions for surround installation included with the front.

Push insert into the opening so that it tightly overlaps the fireplace opening.

EXISTING SIDE

REFRACTORY

REMOTE

RECEIVER

UNIT

EXISTING BOTTOM OF

FIREPLACE

Figure 8.3 Location of Remote Receiver - Standing PIlot

IPI Models:

If a remote control kit is used to control blower function, the Auxiliary 300 module can only be placed in the control cavity to the right of the control panel. See Figure 8.4.

AUXILIARY 300 MODULE

Figure 8.4 Location of AUX300 for Remote Control Blower Function - IPI

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

23

F. Installing Adaptor and Termination Cap

For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.5) .

To install adaptor see Figure 8.6.

 

 

HORIZONTAL

 

 

OVERHANG

2 FT.

20 INCHES MIN.

VERTICAL

MIN.

 

 

WALL

 

LOWEST

 

 

 

DISCHARGE

 

 

OPENING

 

GAS DIRECT VENT

 

 

TERMINATION CAP

 

 

 

 

X

 

 

12

 

 

ROOF PITCH

 

 

IS X/ 12

 

H (MIN.) - MINIMUM HEIGHT FROM ROOF

 

TO LOWEST DISCHARGE OPENING

Roof Pitch

H (Min . ) Ft.

Flat to 6/12

....................

1.0*

Over 6/12 to ........7/12

1.25*

Over 7/12 to ..........8/12

1.5*

Over 8/12 to ..........9/12

2.0*

Over 9/12 to ........10/12

2.5*

Over 10/12 .....to 11/12

3.25

Roof Pitch

H (Min.) Ft.

Over 11/12 to 12/12 .......

4.0

Over 12/12 to 14/12.......

5.0

Over 14/12 to 16/12.......

6.0

Over 16/12 to 18/12.......

7.0

Over 18/12 to 20/12.......

7.5

Over 20/12 to 21/12.......

8.0

* 3 foot minimum in snow regions

Figure 8.5 Minimum Height from Roof to Lowest Discharge Opening

CAUTION! Risk of Cuts/Abrasions/Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

Damper Flashing Kit (Optional)

For use with LINK-DV30BorLINK-DV4-30BLiner Kit.Note: Damper may have to be removed to use this kit.

Run flex liners through 3 in. holes in damper flashing.

Attach damper flashing to firebox roof with self tapping screws included in kit.

CLASS A PIPE

Figure 8.6

To prevent odors and cold drafts, the chimney must be sealed around the vent

 

Note: TheLINK-DV4-30B

with non-combustibleblanket insulation or field fabricated metal plates.

system REQUIRES this insulation.

 

 

 

Masonry

 

Factory Built

LINK-DV30B

LINK-DV4-30B

Installation

Installation

Wood Burning

 

 

TERMINATION

 

 

OPTIONAL LINK-ZC-ADPB

 

 

CAP

 

 

 

FOR USE WITH CLASS A

 

EXHAUST

 

 

EXHAUST

 

WOODBURNING PIPE

 

AIR

 

 

AIR

 

 

 

VENT PIPE

 

 

VENT PIPE

 

 

 

 

OR

WARNING:

 

 

 

 

 

 

 

 

 

 

 

 

DO NOT BLOCK

 

 

 

 

 

 

THIS PIPE END!

 

 

 

 

 

 

Note: Untwist the

 

 

 

 

 

 

pipe while extend-

 

 

 

 

 

 

ing it, to achieve full

 

 

 

 

 

 

30’ length.

 

 

 

INLET AIR

 

 

INLET AIR

Remove 18 inch x 18 inch flashing on cap by removing 3

 

 

 

VENT PIPE

 

VENT PIPE

 

 

screws. Connect both the LINK-ZC-ADPBto Class A Pipe

 

 

 

 

Figure 8.7

 

 

 

 

and the termination cap to the LINK-ZC-ADPBwith the

 

 

 

 

self tapping screws provided.

 

24

Heat & Glo

Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K

• 6/11

9 Gas Information

A. Fuel Conversion

Make sure the appliance is compatible with available gas types.

Conversions must be made by a qualified technician (NFI certified or factory-trained)using Hearth & Home Technologies specified and approved parts.

B. Gas Pressure

Optimum appliance performance requires proper input pressures.

Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.

Pressure requirements are:

Gas Pressure

Natural Gas

Propane

Minimum inlet pressure

5.0 in. w.c.

11.0 in. w.c.

Maximum inlet pressure

10.0 in. w.c.

13.0 in. w.c.

Manifold pressure

3.5 in. w.c.

10.0 in. w.c.

WARNING! Risk of Fire/Explosion! High pressure will damage valve. Low pressure may cause explosion.

Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

WARNING

Fire Risk. Explosion Hazard.

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm)T-handlemanualshut-offvalve and flexible gas connector are connected to the 1/2 inch (13 mm) control valve inlet.

If substituting for these components, please consult local codes for compliance.

C. Gas Connection

Refer to Reference Section 15 for location of gas line access in appliance.

Gas line may be run through knockout(s) provided.

The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with non-combustible,unfaced insulation to prevent cold air infiltration.

Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

Pipe incoming gas line into valve compartment.

Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire/Explosion! Support control when attaching pipe to prevent bending gas line.

• A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire/Explosion! Gas build-up during line purge could ignite.

Purge should be performed by technician certified by NFI or factory-trained.

Ensure adequate ventilation.

Ensure there are no ignition sources such as sparks or open flames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Check all fittings and connections with a non-corrosivecommercially availableleak-checksolution.DO NOT use open flame. Fittings and connections could have loosened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

In the USA: Reduce burner orifice 4% for each 1000 feet above 2000 feet.

In the CANADA: Reduce burner orifice 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

25

10 Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, withNational Electric Code ANSI/NFPA 70-latest edition or theCanadian Electric

Code CSA C22.1.

This appliance comes standard with a 120 VAC cord assembly which has a female plug in to accommodate all control options and accessories. See Figure 10.2. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (IntelliFire Ignition). An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fireplace to plug in the cord assembly, or the supplied power cord may be routed out onto the hearth to a nearby outlet.

A 120VAC circuit for this product must be protected with ground-faultcircuit-interrupterprotection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Low voltage and 120 VAC voltage cannot be shared within the same wall box.

WARNING! Risk of Shock or Explosion! DO NOT wire 120V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

Determine if the appliance uses an Intellifire ignition system or standing pilot ignition system.

Open the control access panel or remove the decorative front.

A red or black ignitor button (as shown in Figure 10.1) indicates this appliance is standing pilot ignition.

RED OR BLACK IGNITOR BUTTON

Figure 10.1 Ignitor Button

B. Standing Pilot Ignition System Wiring

The standing pilot ignition system wiring DOES NOT require a 120 VAC supply to operate.

To power appliance with 120VAC to operate a fan or remote control, an outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fireplace to plug in the cord assembly or the supplied power cord may be routed out onto the hearth to a nearby outlet.

NOTICE: DO NOT wire 120 VAC to the millivolt valve! This will damage the valve.

If using a thermostat use one compatible with a millivolt gas valve system:

-Install the thermostat in the location as indicated in the thermostat instructions to ensure proper operation of appliance.

-Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat.

-Keep wire lengths short as possible by removing any excess wire length.

C. IntelliFire Plus™ Ignition System Wiring

Wire an outlet box (120VAC) in the bottom back corner of the existing solid fuel masonry or factory built fireplace to plug in the cord assembly. The supplied cord assembly may also be routed out onto the hearth to a nearby outlet.

WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.

Refer to Figure 10.2, IPI Wiring Diagram.

This appliance is equipped with an IntelliFire Plus™ control valve which operates on a 6 volt/1.5 AMP system.

Plug the 6 volt transformer plug into the appliance junction box to supply power to the unit OR install 4 AA cell batteries (not included) into the battery pack before use.

ON/OFF Switch

An ON/OFF switch is included with the appliance surround and should be attached to surround/facing. (See Installation instructions for remote control/fronts).

If desired an additional wall switch or thermostat may be added to system.

26

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

 

 

INTERMITTENT

 

 

 

 

 

 

PILOT IGNITOR

 

 

 

 

 

 

 

 

RC100

RC200

RC300

TO CORD ASSEMBLY

 

 

 

(OPTIONAL WALL CONTROLS)

120VAC

 

MODULE

 

 

 

 

 

 

 

 

 

AUX2 NOT USED FOR INSERT MODELS.

 

 

ORG

 

AUX300 MODULE

 

 

 

 

 

PROTECTIVE COVER INCLUDED

 

 

WHT

 

 

 

FLAME

 

FAN

 

TO CORD

 

 

 

AUX1 AUX2

 

MODULATION

 

 

 

 

 

 

ASSEMBLY

 

 

 

 

 

 

 

 

 

 

 

 

(110V)

 

 

 

 

BATTERY PACK

 

 

 

 

RED

6V DC

 

 

ORANGE

GREEN

RED

BLK

 

 

ROCKER

(PILOT)

(MAIN)

BLK

 

 

 

SWITCH

 

 

BROWN

 

 

 

 

 

 

 

WALL SWITCH

 

 

 

 

 

OR REMOTE

 

 

 

 

GROUND

INSTALL

 

 

Figure 10.2 IPI Wiring Diagram

 

 

 

 

 

PILOT ASSEMBLY

 

 

THERMOCOUPLE

THERMOPILE

 

 

 

PIEZO

 

 

 

RED

 

 

VALVE

WHT

 

 

 

OPTIONAL WALL SWITCH,

 

 

ROCKER

 

 

THERMOSTAT OR REMOTE

 

 

SWITCH

 

 

Figure 10.3 Standing Pilot Ignition Wiring Diagram

 

 

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

27

D. Optional Accessories Requirements

This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

To connect optional accessories, the supplied cord assembly should be used. See attached Figure 10.4 for a wiring diagram for a blower or remote.

Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.

Plug the cord into a convenient outlet.

Must use cord supplied.

An IntelliFire Plus™ Wireless Controls or WSK-21wired wall switch may be used with the IntelliFire Plus™ Ignition System. Hearth & Home Technologies recommends that IntelliFire Plus™ wireless controls be used for their features and functionality with the IntelliFire Plus™ ignition system.

A standard ON/OFF switch is compatible.

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

PLUG

120V EXISTING OUTLET

NOTE: IF ANY OF THE ORIGINAL

BLOWER

 

WIRE AS SUPPLIED WITH THE

 

APPLIANCE MUST BE REPLACED,

 

IT MUST BE REPLACED WITH TYPE

 

1050 C RATED WIRE.

 

NOTE: USE ZIP TIES TO RESTRAIN

 

THE LOOSE WIRES UNDERNEATH

 

THE APPLIANCE AND KEEP THEM

 

AWAY FROM THE BLOWER WHEEL

SENSOR SWITCH

(FAN BLADES).

 

TEMPERATURE

TO VALVE BRACKET (GROUND)

GREEN

SPEED CONTROL (RHEOSTAT)

ORANGE

TO VALVE

BROWN

BLACK

RED

PLUG INTO 120V

EXISTING OUTLET

VARIABLE SPEED

 

DC REGULATOR

 

 

RECEPTACLE

 

CONTROL

 

 

 

BLK

 

 

 

BLK

BLK

WHT

BLK

 

 

 

 

GRN

GRN

 

BLK

BLK

BLK

TEMPERATURE

 

BLOWER

BLOWERS

 

 

SENSOR SWITCH

 

RECEPTACLE

 

 

 

BLK

BLK

 

 

GRN

GRN

 

 

WHT

BLK

Figure 10.4 Fan Wiring Diagram

28

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

E. Fan Wiring with Remote

This appliance may be used with an RC200 or RC300 remote control. See Figure 10.5.

1.Remove cord assembly spades from rheostat and sensor switch.

2.Plug two cord assembly spade connectors together.

3.Unplug fan cord assembly from standard cord assembly.

4.Plug fan cord assembly into AUX300 module.

5.Plug AUX300 module into the standard cord assembly.

NOTICE: Fan speed and operation are controlled by the remote control. The sensor switch and rheostat are no longer needed.

F. Control Module Operation

See Section 2.H for control module operation instructions.

NOTE: IF ANY OF THE ORIGINAL

WIRE AS SUPPLIED WITH THE

APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE

1050 C RATED WIRE.

NOTE: USE ZIP TIES TO RESTRAIN

THE LOOSE WIRES UNDERNEATH THE APPLIANCE AND KEEP THEM

AWAY FROM THE BLOWER WHEEL

(FAN BLADES).

NOTE: SENSOR SWITCH AND

RHEOSTAT SPEED CONTROLMUST

BE REMOVED FROM CIRCUIT IF SYSTEM IS CONTROLLED WITH RC200/RC300 REMOTE.

PLUG INTO 120V

EXISTING OUTLET

DC REGULATOR

RECEPTICLE

BLOWER

STEPS3 & 4

WHT (2)

GRN (2)

BLK (2)

BLK (2)

GRN (2)

BLK (2)

AUX 300 MODULE

TO CONTROL

FAN

MODULE

 

BLK

BLK

BLOWER

RECEPTICLE

PLUG

 

120V EXISTING

STEP 5

OUTLET

STEPS1 & 2

SENSOR SWITCH

SPEED CONTROL (RHEOSTAT)

WHT

BLK

GRN

GRN

BLK

BLK

BLOWERS

BLK

BLK

GRN

GRN

WHT

BLK

Figure 10.5 Wiring Diagram - Fan with RC200/RC300 Remote

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

29

11 Finishing

A. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fireplace opening for combustibles extending 12 inches max. is 12 inches.

Use leveling legs to raise insert minimum 1/4 inch (6 mm) above combustible material or outer wrap of factory built firebox.

Combustible facings must not extend behind the insert surround. For non-combustiblematerial specifications refer to section 1.E.

EXISTING NON-COMBUSTIBLEFACING

12 IN. MAX.

12 IN. MIN.

Figure 11.1 Clearances to Mantels or other Combustibles above Appliance

30

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

12 Appliance Setup

A. Remove Glass Assembly

See Section 12.H.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the firebox.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

F. Ember Placement

WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually. Improperly placed embers interfere with proper burner operation.

Ember material is shipped with this gas appliance. To place the ember material:

Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).

Place dime-sizepieces of Glowing Embers® just in front of the port trail, but not on or in between the ports (see Figure 12.2). Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems.

Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.

E. Place the Lava Rock

WARNING! Risk of Explosion! Follow lava rock placement instructions in manual. DO NOTplace lava rock on burner. Improperly placed lava rock interferes with proper burner operation.

Lava rock is shipped with this gas appliance. To place the lava rock:

Lava rock CANNOT be placed on the burner.

Place lava rock in front of and to the sides of the burner.

PLACE LAVA ROCK IN SHADED AREA ONLY

Figure 12.1 Placement of Lava Rock

EMBERS NOT

ALLOWED IN

PILOT AREA

Figure 12.2 Placement of Embers

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

31

G. Install the Log Assembly

Log Set Assembly: LOGS-I35

Models: GRAND-I35,GRAND-I35-SP

CAUTION: Logs are fragile, handle with care.

#1

 

#4

 

 

 

 

 

 

 

 

 

SRV2205-702

 

SRV2205-704

 

 

#2

SRV2205-701

#5

SRV2205-710

 

 

 

 

 

 

 

 

 

 

 

#6

SRV2205-703

 

 

 

 

 

 

 

 

#3

SRV2205-705

 

 

 

 

 

 

#7

 

 

 

 

 

 

 

 

 

 

 

 

 

SRV2205-706

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOG SUPPORT

 

PILOT

GRATE TINES

BRACKET

GRATE BAR

Figure 1. Log Set Installed

Figure 2. Reference Points

REST LOG #6

REST LOG #5 HERE

HERE

REST NOSE

OF LOG ON

LOG SUPPORT

1

LOG NOSE

MATE TINE

WITH LOG

GROOVE

Figure 3. Log #1

Figure 4. Log #1

Log #1 (SRV2205-702) Position Log #1 as shown in Figure 3. Mate the left grate tine with the log groove. Rest the nose of the log on the log support as shown.

32

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

FLAT SPOT FOR LOG #4 AND LOG #7

 

 

 

 

 

 

SURFACE

LOG FOOT

 

 

 

 

 

 

 

CONTACTS

 

LOG FOOT

2

 

LOG SUPPORT

 

CONTACTS

 

 

 

LOG SUPPORT

MATE TINE WITH

 

 

 

 

 

 

 

 

LOG GROOVE

 

 

 

 

 

 

 

 

Figure 5. Log #2

Figure 6. Log #2

Log #2 (SRV2205-701):Position Log #2 as shown in Figure 5. Mate the right grate tine with the log groove. Rest the back of the log on the log support. Rotate the back of the log clockwise until the foot contacts the vertical wall of the log support.

FLAT SPOT

LOG GROOVE

FLAT SPOT FOR

GRATE BAR

 

FOR LOG #7

 

 

3

LOG GROOVE

 

CONTACTS

LOG CONTACTS

GRATE TINE

GRATE BAR

 

Figure 7. Log #3 Figure 8. Log #3

Log #3 (SRV2205-705):Position the log groove with the 2nd grate tine from the right. Rotate the right end of the log clockwise until the end of the log contacts the grate bar.

 

END OF LOG RESTS

LOG RESTS ON

 

ON FLAT SPOT

FLAT SPOT FOR

FLAT SPOT

 

LOG #6

 

 

LOG GROOVE

4

5

CONTACTS

GRATE TINE

 

LOG NOTCH

CONTACTS

GRATE TINE

Figure 9. Place Log #4

Figure 10. Place Log #5

Log #4 (SRV2205-704): Position Log #4 so that the log groove contacts the second grate tine from the left, as shown in Figure 9. Set the other end of the log on the flat spot located on Log #2. See Figure 5.

Log #5 (SRV2205-710): Mate the notch on Log #5 with the second grate tine from the left as shown in Figure 10. Set the other end of the log on the flat spot of Log #1. See Figure 3.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

33

LOG #7 RESTING ON LOG #6 RESTING ON FLAT SPOTS

FLAT SPOTS

6

7

Figure 11. Log #6

Figure 12. Log #7

Log #6 (SRV2205-706): Position Log #6 as shown in Figure 11. Ensure that the correct end of the log rests on the flat spots. The thicker end points forward. Locations of flat spots are indicated in Figure 3 and Figure 9.

Log #7 (SRV2205-703): Position Log #7 as shown in Figure 12. Position the point of the log on the flat spot of Log #3. Place the wider end of the log on the flat spot of Log #2. See Figure 5 and Figure 7 for locations of flat spots.

2205-935B

34

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

G. Install the Log Assembly

Log Set Assembly: LOGS-I30

Models: Supreme-I30,Supreme-I30-SP,Supreme-I30AU

#6 SRV2206-706

#2 SRV2206-705

#4 SRV2206-703

#5 SRV2206-704

#1 SRV2206-701

#3 SRV2206-702

 

 

 

LOG

LOG SUPPORTS

LOG TAB

SUPPORT

 

 

 

 

LOG PIN

 

1

 

 

 

 

LOG RESTS ON

LEFT GRATE TINE

RIGHT GRATE TINE

 

GRATE TINE

 

 

Figure 1.

 

 

Figure 2.

Install Log #1

CAUTION: Logs are fragile, handle with care. Log #1 (SRV2206-701): Bend the log tab into the upright position as shown in Figure 1. Position Log #1 as shown in Figure 2. The left end of the log should rest on the log support. Mate the right end of the log with the right grate tine. Rotate log clockwise, until the right end of the log engages the right grate tine, and the left end of the log touches the log tab shown in Figure 1.

FLAT SPOTS

FOR LOG #4

2

2

SLOT

GRATE TINE FITS

IN LOG GROOVE

MATE SLOT WITH LOG PIN

Figure 3. Log #2

Figure 4. Place Log #2

Log #2 (SRV2206-705):Position Log #2 as shown in Figure 3. Mate the slot located on the bottom of Log #2 (Figure 4) with the log pin located on the surface of the burner. Rotate the right end of Log #2 clockwise, until it comes into contact with the grate tine.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

35

2206-935B

CORNER OF

LOG FLUSH

WITH PILOT

BRACKET

3

PILOT

BRACKET

Figure 5. Place Log #3

Log #3 (SRV2206-702):Position Log #3 as shown in Figure 5. Position the grate tine groove, located on the bottom of the log, over the base of the left grate tine. Pull the log forward. The back end of Log #3 rests on the log support. Move the end of Log #3 clockwise until the bottom right corner is flush with the pilot bracket.

 

 

REST LOG ON

FLAT SPOTS

POINTS OF LOG REST ON

FRONT END OF LOG

 

(FOR LOG #6)

 

LARGE FLAT

FLAT SPOTS

RESTS ON FLAT

4

SPOT

 

 

SPOT

 

 

 

 

 

5

FLAT SPOTS FOR LOG #5

GRATE TINE TOUCHES LOG GROOVE

Figure 6. Place Log #4

Figure 7. Position Log #5

Log #4 (SRV2206-703):Position Log #4 as shown in Figure 6. See Figure 3 for additional references. Place the thick end of Log #4 on the large flat spot on Log #1. Rest the front end of Log #4 on the flat spot of Log #2.

Log #5 (SRV2206-704):Position Log #5 as shown in Figure 7. See Figure 6 for additional details. Mate the grate tine with the log groove as shown. Position the tips of Log #5 on the flat spots as shown in Figure 6.

LEFT END OF

POSITION THE NOSE ON THE

LOG RESTS ON

FORK OF THE LOG

FLAT SPOT

 

 

6

Figure 8. Position Log #6

Figure 9. Log Set Installed

Log #6 SRV(2206-706):Position Log #6 as shown in Figure 8. See Figure 7 for additional references. Rest the left end of Log #6 on the flat spot of Log #3. Position the nose of Log #6 on the fork of Log #5.

36

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

H. Fixed Glass Assembly

Removing Fixed Glass Assembly

WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

DO NOT strike, slam or scratch glass.

DO NOT operate fireplace with glass removed, cracked, broken or scratched.

Replace as a complete assembly.

Removing Fixed Glass Assembly

The glass assembly fastens to the fireplace in four places. Four of the fastening mechanisms are springloaded glass latches. An example of the glass latch is shown in Figure 12.3.

To release glass assembly, pull the two bottom spring-loadedlatches forward and allow them to retract away from the glass assembly. Slide the glass assembly outward and downward until the top latches disengage.

Replacing Fixed Glass Assembly

Tilt glass assembly toward fireplace and slide glass assembly upward to engage top latches. Verify top latches are fully engaged and then fasten the two bottom latches.

Figure 12.3 Fixed Glass Assembly

I. Air Shutter Setting

Air shutter settings should be adjusted by a qualified service technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 12.4.

NOTICE: If sooting occurs, provide more air by opening the air shutter.

Figure 12.4 Air Shutter

Air Shutter Settings

 

NG

LP

SUPREME-I30

3/8 in.

1/2 in.

GRAND-I35

3/8 in.

1/2 in.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

37

13 Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-freeservice. If you do experience a problem, this troubleshooting guide will assist a qualified technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified technician. Contact your dealer to arrange a service call by a qualified technician.

A. Standing Pilot Ignition System

 

Symptom

Possible Causes

Corrective Action

1. After repeated triggering

A. No gas or low gas pressure.

Check the remote shut-offvalves from the appliance. Usually, there

 

of the red or black piezo

 

is a valve near the gas main. There can be more than one valve be-

 

ignitor button, the spark

 

tween the appliance and the main.

 

ignitor will not light the

 

 

 

B. No lp in tank.

Check the LP (propane) tank. You may be out of fuel.

 

pilot.

 

C. Ignitor.

Check the spark at the electrode and pilot. If no spark and electrode

 

 

 

 

 

wire is properly connected, replace the ignitor. Verify that there is no

 

 

 

short in electrode wire.

 

 

D. Pilot or misaligned electrode

Using match, light the pilot. If the pilot lights, turn off the pilot and

 

 

(spark at electrode).

trigger the piezo ignitor button again. If the pilot lights, an improper

 

 

 

gas/air mixture caused the bad lighting and a longer purge period is

 

 

 

recommended. If the pilot will not light, ensure the gap at the elec-

 

 

 

trode and pilot is one-eighthin. to have a strong spark. If the gap is

 

 

 

OK, replace the pilot.

2.

The pilot will not stay lit

A. Thermocouple.

Check that the pilot flame impinges on the thermocouple. Adjust the

 

after carefully following

 

pilot for proper flame impingement.

 

the lighting instructions.

 

Ensure that the thermocouple connection at the gas valve is fully in-

 

 

 

 

 

 

serted and tight (hand tighten plus 1/4 turn).

 

 

 

Verify proper voltage output from the thermocouple to the valve.

 

 

 

Place one millivolt meter lead wire on the thermocouple copper lead.

 

 

 

Place the second lead wire on the solder button on the back of the

 

 

 

valve (blue wire). Start the pilot and hold the valve knob in. The mil-

 

 

 

livolt reading should read 8-16millivolts. If millivolt reading is less

 

 

 

than 8 millivolts, replace thermocouple.

 

 

B. Improper gas inlet pressure.

Natural gas should be 5-10in. w.c. LP should be11-13in. w.c. Verify

 

 

 

pressure with manometer.

 

 

C. Valve.

If the thermocouple is producing 8-16millivolts, replace control valve.

 

 

 

 

3.

The pilot is burning,

A. ON/OFF switch or wires.

Check the ON/OFF switch and wires for proper connections. Place

 

there is no burner

 

the jumper wires across the terminals at the ON/OFF switch. If the

 

flame, the valve knob is

 

burner comes on, replace the ON/OFF switch. If the ON/OFF switch

 

in the ON position, and

 

is OK, place the jumper wires across the ON/OFF switch wires at the

 

the ON/OFF switch is in

 

gas valve. If the burner comes on, the wires are faulty or connections

 

the ON position.

 

are bad.

 

 

B. Thermopile may not be gen-

Check that the pilot flame impinges thermopile properly.

 

 

erating sufficient millivoltage.

Be sure the wire connections from the thermopile at the gas valve

 

 

 

 

 

 

terminals are tight and that the thermopile is fully inserted into the

 

 

 

pilot bracket.

 

 

 

Check the thermopile with a millivolt meter. Take the reading at TH-

 

 

 

TP&TP terminals of the gas valve. The meter should read 350 mil-

 

 

 

livolts minimum, while holding the valve knob depressed in the pilot

 

 

 

position, with the pilot lit, and the ON/OFF switch in the OFF position.

 

 

 

Replace the thermopile if the reading is below the specified mini-

 

 

 

mum.

 

 

 

With the pilot in the ON position, disconnect the thermopile leads

 

 

 

from the valve. Take a reading at the thermopile leads. The reading

 

 

 

should be 350 millivolts minimum. Replace the thermopile if the read-

 

 

 

ing is below the minimum.

 

 

 

 

38

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

Troubleshooting (continued)

Symptom

Possible Cause

Corrective Action

 

 

 

3. (Continued)

C. Valve.

Turn the valve knob to the ON position. Place the ON/

 

 

OFF switch in the ON position. Take a reading with a

 

 

millivolt meter at the thermopile terminals. The millivolt

 

 

meter should read greater than 125mV. If the reading

 

 

is acceptable, and if the burner does not come on, re-

 

 

place the gas valve.

 

 

 

 

D. Plugged burner orifice.

Check the burner orifice for stoppage. Remove stop-

 

 

page.

 

 

 

 

E. Wall switch or wires.

Check the wall switch and wires for proper connec-

 

 

tions. Place the jumper wires across the terminals at

 

 

the wall switch. If the burner comes on, replace the

 

 

wall switch. If the wall switch is OK, place the jumper

 

 

wires across the wall switch wires at the gas valve. If

 

 

the burner comes on, the wires are faulty or connec-

 

 

tions are bad.

 

 

 

4. Frequent pilot outage

A. Pilot flame may be too high or too low, or blow-

Clean thermocouple and adjust the pilot flame for

problem.

ing out (high pressure), causing pilot safety to

proper flame impingement. Follow lighting instructions

 

drop out.

carefully.

 

 

 

5. The pilot and main

A. No LP in tank.

Check the LP (propane) tank. Refill the fuel tank.

burner extinguish

 

 

B. Improper gas inlet pressure.

Natural gas should be 5-14in. w.c. LP should be 10-

while in operation.

 

14 in. w.c. Verify pressure with manometer.

 

 

 

 

 

 

C. Inner vent pipe leaking exhaust gases back

Check venting system for damage. Replace/repair im-

 

into the system.

properly assembled pipe sections.

 

 

 

 

D. Glass installed improperly.

Check to ensure glass is installed properly. Replace

 

 

fixed glass panel assembly.

 

 

 

 

E. Thermopile or thermocouple.

Replace pilot if necessary.

 

 

 

 

F. Improper vent cap installation.

Check for proper installation and freedom from debris

 

 

or blockage.

 

 

 

6. Glass soots.

A. Flame impingement.

Adjust the log set so that the flame does not exces-

 

 

sively impinge on it. Refer to log instructions.

 

 

 

 

B. Improper air shutter setting.

Refer to manual for shutter set points. Ensure that set

 

 

point is correct for appliance/gas type. If unit has ad-

 

 

justable shutter, it may be necessary to increase shut-

 

 

ter opening.

 

 

 

 

C. Debris around air shutter.

Inspect the opening at the base of the burner. NO MA-

 

 

TERIAL SHOULD BE PLACED IN THIS OPENING.

 

 

 

7. Flame burns blue

A. Insufficient oxygen being supplied.

Ensure that the vent cap is installed properly and free

and lifts off burner.

 

of debris. Ensure that the vent system joints are tight

 

 

and have no leaks.

 

 

Ensure that no debris has been placed at the base of,

 

 

or in the area of the air holes in the center of the base

 

 

pan beneath the burner.

 

 

Ensure that the glass is tightened properly on the unit,

 

 

particularly on top corners.

 

 

 

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

39

B. IntelliFire Plus™ Ignition System

Symptom

Possible Cause

Corrective Action

 

 

 

1. Pilot won’t light.

A. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

The ignitor/module

 

connected to correct terminals on module and pilot assembly.

makes noise, but no

 

 

B. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from mod-

spark.

 

shorts in the wiring.

ule to pilot assembly. Verify connections underneath pilot assembly

 

 

are tight; also verify igniter and flame sense wires are not grounding

 

 

out to metal chassis, pilot burner, pilot enclosure, mesh screen if

 

 

present, or any other metal object.

 

 

 

 

C. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately .17 in. or 1/8 in. (3 mm).

 

 

 

2. Pilot won’t light,

A. No power, transformer installed

Verify that transformer is installed and plugged into module. Check

there is no noise or

incorrectly, or depleted batteries.

voltage of transformer at connection to module. Acceptable read-

spark.

 

ings of a good transformer are between 6.4 and 6.6 volts AC. Bat-

 

 

tery power supply voltage must be at least 4 volts. If below 4 volts,

 

 

replace batteries.

 

 

 

 

B. A shorted or loose connection in

Remove and reinstall the wiring harness that plugs into module.

 

wiring configuration or wiring har-

Verify there is a tight fit. Verify pilot assembly wiring to module. Re-

 

ness.

move and verify continuity of each wire in wiring harness. Replace

 

 

any damaged components.

 

 

 

 

C. Improper wall switch wiring.

Verify that 120/VAC power is “ON” to junction box.

 

 

 

 

D. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

 

 

3. Pilot sparks, but

A. Gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet

Pilot will not light.

 

pressure reading is within acceptable limits.

 

 

 

 

B. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately .17 in. or 1/8 in. (3 mm).

 

 

 

 

C. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

 

 

D. Pilot valve solenoid

Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.

 

 

If below 1.5 volts, replace module. If 1.5 volts or greater, replace

 

 

valve.

 

 

 

4. Pilot lights but con-

A. A shorted or loose connection in

Verify all connections to wiring diagram in manual. Verify connec-

tinues to spark, and

flame sensing rod.

tions underneath pilot assembly are tight. Verify flame sense or ig-

main burner will not

 

niter wires are not grounding out to metal chassis, pilot burner, pilot

ignite. (If the pilot

 

enclosure or screen if present, or any other metal object.

continues to spark

 

 

B. Poor flame rectification or contami-

With fixed glass assembly in place, verify that flame is engulfing

after the pilot flame

nated flame sensing rod.

flame sensing rod on left side of pilot hood. Flame sensing rod

has been lit, flame

 

should glow shortly after ignition. With a multi-meter,verify that cur-

rectification has not

 

 

rent in series between module and sense lead is at least 0.14 mi-

occurred.)

 

 

croamps. Verify correct pilot orifice is installed and gas inlet is set to

 

 

 

 

pressure specifications. Clean flame sensing rod with emery cloth

 

 

to remove any contaminants that may have accumulated on flame

 

 

sensing rod.

 

 

 

 

C. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

Verify that wire harness is firmly connected to the module.

 

 

 

 

D. Damaged pilot assembly or con-

Verify that ceramic insulator around the flame sensing rod is not

 

taminated flame sensing rod.

cracked, damaged, or loose. Verify connection from flame sensing

 

 

rod to white sensor wire. Clean flame sensing rod with emery cloth

 

 

to remove any contaminants that may have accumulated on flame

 

 

sensing rod. Verify continuity with a multi-meterwith ohms set at

 

 

lowest range. Replace pilot if any damage is detected.

 

 

 

40

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

14 Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only.

 

 

A

 

 

 

H

 

O

S

 

 

 

 

 

Q

 

 

 

 

R

 

 

 

 

 

P

 

G

 

 

 

 

 

T

 

 

 

 

 

B

 

 

 

 

C

 

 

F

E

 

 

D

 

J

 

 

 

GAS LINE

K

 

 

 

ACCESS

 

 

 

 

L

 

 

 

 

I

 

M

ELECTRICAL

 

ACCESS

N

MODEL DIMENSIONS

Location

GRAND-I35

SUPREME-I30

Inches

Millimeters

Inches

Millimeters

 

A

23-1/2

597

20-3/16

513

 

 

 

 

 

B

34-5/8

879

30-1/2

775

 

 

 

 

 

C

31-9/16

802

27-7/16

697

D

15-11/16

398

12-13/16

325

E

24

610

20-1/2

521

 

 

 

 

 

F

21-1/16

535

17-5/8

448

 

 

 

 

 

G*

15-7/8

403

14-5/8

372

H

11-3/4

298

10-1/8

257

I

20-3/8

518

17

432

 

 

 

 

 

J

1-3/4

44

1-3/4

44

 

 

 

 

 

MODEL DIMENSIONS

Location

GRAND-I35

SUPREME-I30

Inches

Millimeters

Inches

Millimeters

 

K

4-13/16

122

4-13/16

122

 

 

 

 

 

L

10-1/16

256

9

229

 

 

 

 

 

M

2-1/4

57

2-1/4

57

N

5

127

3-15/16

100

O

5-1/8

130

5-3/16

132

 

 

 

 

 

P

8

203

8

203

 

 

 

 

 

Q

1-13/16

46

1-3/4

44

R

2-1/4

57

2-1/4

57

S

4-13/16

122

4-7/16

113

 

 

 

 

 

T

10-1/2

267

9-1/2

241

 

 

 

 

 

*Note: Location G on Figure 14.1 is measuring the appliance depth, for installation depth reference Location G on Figure 5.1.

Figure 14.1 Appliance Dimensions

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

41

B. Vent Kits Components

Direct Vent Flex Liner Kits (see Figure 14.2)

LINK-DV30B:Masonry 3 inch flex liner kit. Expands to 30 feet. Includes: two liners, termination cap, flashing, and link adapter.

LINK-DV4-30B:Masonry 3 inch flex liner kit. Expands to 30 feet and 4 feet respectively. Includes: two liners, termination cap, flashing, and link adapter.

LINK-DV30B

LINK-DV4-30B

Figure 14.2 Direct Vent Flex Liner Kits

Direct Vent Flex Liner Accessory Kits (see Figure 14.3)

Flash-Damp:Zero clearance damper flashing kit for use with theLINK-DV30BorLINK-DV4-30Bliner kits.

LINK-ZC-ADP:Zero clearance chimney adapter

DV-46DVA-GK:Adapter kit - It is permissible to use DV-46DVA-GKto connect colinear flex vent toSL-Dvent pipe to extend the run.

FLEX3-30:One 3 inch flexible liner expands to 30 feet.

FLEX-CNCT:Connector kit - 3 inch liner to 3 inch liner, one connector per kit.

FLASH-DAMP

LINK-ZC-ADP

DV-46DVA-GK

FLEX3-30

FLEX3-CNCT

Figure 14.3 Direct Vent Flex Liner Accessory Kits

42

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

C. Service Parts

GRAND-I35,GRAND-I35-SP

 

 

 

 

35” Metal Insert

Beginning Manufacturing Date: June 2010

 

 

Ending Manufacturing Date: ______

Log Set Assembly

 

8

 

 

 

9

 

1

6

7

10

 

5

4

2

 

 

 

3

12

 

 

 

 

11

 

 

 

 

 

18

 

 

 

15

17

 

 

 

13 14

 

 

 

 

 

 

 

 

16

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

 

Log Assembly

 

LOGS-I35

Y

1

Log 1

 

SRV2205-702

 

2

Log 2

 

SRV2205-701

 

3

Log 3

 

SRV2205-705

 

4

Log 4

 

SRV2205-704

 

5

Log 5

 

SRV2205-710

 

6

Log 6

 

SRV2205-706

 

7

Log 7

 

SRV2205-703

 

8

Termination Plate Assembly

 

2205-012

 

 

Flex Pipe Handle

 

438-351

 

 

Gasket

 

2206-401

 

9

Burner Assembly

 

2205-007

Y

10

Base Pan

 

2205-106

 

11

Grate Assemby

 

2205-016

 

12

Glass Door Assembly

 

GLA-2205

Y

13

Rheostat Knob

 

100-512

Y

14

Control Panel

 

2205-129

 

15

On/Off Rheostat

 

2206-800

Y

16

Blower Assembly

 

GFK-210

 

17

Power Cord Assembly

 

2206-068

Y

18

Cord Assembly

 

2201-017

Y

Additional service part numbers appear on following page.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

43

C. Service Parts SUPREME-I30,SUPREME-I30-SP

30” Metal Insert, IPI

Beginning Manufacturing Date: June 2010

Ending Manufacturing Date: ______

Log Set Assembly

 

 

7

6

 

5

8

 

 

 

 

3

 

1

 

 

4

2

9

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

10

 

 

 

 

 

 

17

 

 

 

14

16

 

 

12

13

 

 

 

 

 

 

 

15

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

 

Log Assembly

 

LOGS-I30

Y

1

Log 1

 

SRV2206-701

 

2

Log 2

 

SRV2206-705

 

3

Log 3

 

SRV2206-702

 

4

Log 4

 

SRV2206-704

 

5

Log 5

 

SRV2206-703

 

6

Log 6

 

SRV2206-706

 

7

Termination Plate Assembly

 

2206-012

 

 

Flex Pipe Handle

 

438-351

 

 

Gasket

 

2206-401

 

8

Burner Assembly

 

2206-007

Y

9

Base Pan

 

2206-106

 

10

Grate Assemby

 

2206-016

 

11

Glass Door Assembly

 

GLA-2206

Y

12

Rheostat Knob

 

100-512

Y

13

Control Panel

 

2205-129

 

14

On/Off Rheostat

 

2206-800

Y

15

Blower Assembly

 

GFK-210

 

16

Power Cord Assembly

 

2206-068

Y

17

Cord Assembly

 

2201-017

Y

Additional service part numbers appear on following page.

44

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

Service Parts

GRAND-I35,SUPREME-I30

 

Beginning Manufacturing Date: June 2010

 

Ending Manufacturing Date: ______

#19 IPI Valve Assembly

19.3

19.2

 

19.4

 

 

19.1

19.5

19.6

19.7

19.14

19.1319.1219.11

19.8

19.10

19.9

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

19.1

Pilot Bracket

 

2206-105

 

19.2

Pilot Assembly NG

 

2198-014

Y

Pilot Assembly LP

 

2198-015

Y

 

 

 

Orifice NG (#33C)

GRAND-I35

582-833

Y

19.3

Orifice LP (#50C)

582-850

Y

 

Orifice NG (#35C)

SUPREME-I30

582-835

Y

 

 

Orifice LP (#51C)

582-851

Y

 

 

19.4

18” Flex Tube Assembly

 

530-320A

Y

19.5

Bracket, Control Panel

 

2205-128

 

19.6

Valve Bracket

 

2205-146

 

19.7

Flex Ball Valve Assembly

 

302-320A

Y

19.8

Valve NG

 

2166-302

Y

Valve LP

 

2166-303

Y

 

 

19.9

Brass Connector

Pkg of 5

303-315/5

Y

19.10

Battery Pack**

 

2166-323

Y

19.11

Wire Harness

 

2166-304

Y

19.12

Power Supply

 

2166-305

Y

19.13

Module

 

2166-307

Y

19.14

Temp Sensor Assembly

 

046-018A

Y

**Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4” long

Additional service part numbers appear on following page.

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

45

Service Parts GRAND-I35-SP,SUPREME-I30-SP

Beginning Manufacturing Date:June 2010

Ending Manufacturing Date: ______

#19 Standing Pilot Valve Assembly

19.3

19.2

19.4

 

19.1

 

19.5

19.7

19.6

 

 

19.10

 

19.9

 

19.8

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

19.1

Pilot Bracket

 

2206-105

 

19.2

Pilot Assembly NG

 

2103-010

Y

Pilot Assembly LP

 

2103-011

Y

 

 

 

Pilot Tube

 

SRV485-301

Y

 

Thermocouple

 

446-511

Y

 

Thermopile

 

2103-512

Y

19.3

Orifice NG (#33C)

 

582-833

Y

Orifice LP (#50C)

 

582-850

Y

 

 

19.4

18” Flex Tube Assembly

 

530-302A

Y

19.5

Control Panel Bracket

 

2205-128

 

19.6

Valve Bracket

 

2205-146

 

19.7

Flex Ball Valve Assembly

 

302-320A

Y

19.8

Brass Connector

Pkg of 5

303-315/5

Y

19.9

Valve NG

 

2166-300

Y

Valve LP

 

2166-301

Y

 

 

19.10

Temp Sensor Assembly

 

046-018A

Y

Additional service part numbers appear on following page.

 

 

 

46

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

C. Service Parts List

GRAND-I35,GRAND-I35-SP

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

 

 

 

Stocked

parts for your appliance please provide model number and serial number. All parts listed

 

in this manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

 

Gasket Assembly

 

2206-080

 

 

Includes Air Passage, Valve Plate, Exhaust Bottom, Exhaust Top, and Burner Neck Gaskets

 

 

 

 

 

Glass Clip Support Assembly, Bottom

Qty 2 req

2155-045

Y

 

Glass Latch Assembly, Top

Qty 2 req

339-121A

Y

 

Lava Rock

 

2206-170

 

 

Mineral Wool

 

050-721

 

 

Refractory Kit (Sold as Set only)

 

BRICK-SI35

 

 

Touch up Paint

 

TUP-GBK-12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standing Pilot Conversion Kits

 

Conversion Kit NG

 

 

NGK-I35SP

Y

 

Conversion Kit LP

 

 

LPK-I35SP

Y

 

Pilot Orifice NG

 

 

2103-116

Y

 

Pilot Orifice LP

 

 

2103-117

Y

 

Regulator NG

 

 

NGK-SITV-50

Y

 

Regulator LP

 

 

LPK-SITV-50

Y

 

 

IPI Conversion Kits

 

 

Conversion Kit NG

 

 

NGK-I35

Y

 

Conversion Kit LP

 

 

LPK-I35

Y

 

Pilot Orifice NG

 

 

2098-520

Y

 

Pilot Orifice LP

 

 

2098-512

Y

 

Regulator NG

 

 

NGK-DXV-50

Y

 

Regulator LP

 

 

LPK-DXV-50

Y

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11

47

D. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer,

please visit www.heatnglo.com.

- NOTES -

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

and maintenance

these instructions for safe

instructions included.

installation and operation.

Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.

2000-945

Printed in U.S.A. - Copyright 2011

48

Heat & Glo • Grand-I35,Grand-I35-SP,Supreme-I30,Supreme-I30-SP2206-900Rev. K • 6/11